weld

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Dr. M.E. Haque, P.E. (Weld Connections - Rev) Page 1 of 7 Electrodes should be selected to match the base metal. Use E70XX electrodes with steels that have a yield stress less than 60 ksi. Use E80XX electrodes with steels that have a yield stress of 60 ksi or 65 ksi. Nominal load capacity of weld, R n = F w A w = [ 0.707 w L ] F w Design Strength, φR n = φ F w A w = φ [ 0.707 w L ] F w Where φ = 0.75 Where F w = nominal strength of the weld metal per unit area = 0.6 F EXX F w based on the angle of the load to the longitudinal axis of the weld (θ ): F w = 0.60 F EXX [1.0 + 0.5 Sin 1.5 θ] Throat = w x Cos 45 0 = 0.707 w w w Root FILLET WELD Shear Plane Weld Connections

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  • Dr. M.E. Haque, P.E. (Weld Connections - Rev) Page 1 of 7

    Electrodes should be selected to match the base metal.

    Use E70XX electrodes with steels that have a yield stress less than 60 ksi.

    Use E80XX electrodes with steels that have a yield stress of 60 ksi or 65 ksi.

    Nominal load capacity of weld, Rn = Fw Aw = [ 0.707 w L ] Fw

    Design Strength, Rn = Fw Aw = [ 0.707 w L ] Fw

    Where = 0.75

    Where Fw = nominal strength of the weld metal per unit area = 0.6 FEXX

    Fw based on the angle of the load to the longitudinal axis of the weld ( ):

    Fw = 0.60 FEXX [1.0 + 0.5 Sin 1.5 ]

    Throat = w x Cos 450 = 0.707 w

    w

    w

    Root

    FILLET WELD

    Shear Plane

    Weld Connections

  • Dr. M.E. Haque, P.E. (Weld Connections - Rev) Page 2 of 7

    1/4 7 E70

    Near side (arrow side)

    1/4 7 E70 Other side

    1/4 7 E70

    Both sides 7 1/4

    1/4 7 E70

    Weld all around

    1/4 7 E70

    Field weld

    Fillet weld symbols

  • Dr. M.E. Haque, P.E. (Weld Connections - Rev) Page 3 of 7

    EXAMPLE 1: Determine the strength of the following welds.

    (a) Nominal Design Strength, Rn = Fw Aw = [ 0.707 w L ] Fw

    Where = 0.75

    Rn = 0.75 [ 0.707(3/4)(8)](0.6x70) = 133.62 kips

    (b) Fw = 0.60 FEXX [1.0 + 0.5 Sin 1.5 ] = 0.60 FEXX (1.5) { Sin = Sin (900 ) = 1}

    Rn = 133.62 x 1.5 = 200.4 kips

    (c) Fw = 0.60 FEXX [1.0 + 0.5 Sin 1.5 ] = 0.60 FEXX (1.292456) { = 450 }

    Rn = 133.62 x 1.292456 = 172.7 kips

    8

    (a) 3/4 weld, 8 long, loaded along the weld

    8

    (b) 3/4 weld, 8 long, loaded perpendicular to the weld

    8

    (c) 3/4 weld, 8 long, loaded at a 450 to the weld

    450

  • Dr. M.E. Haque, P.E. (Weld Connections - Rev) Page 4 of 7

    Example 2: Determine the design strength for C-shaped welds. Use E70XX electrodes and a 3/16 Fillet weld.

    For 3/16 weld, 2-10 long, loaded along the weld

    Rw(L) = 0.707(3/16)(2x10)](0.6x70) = 111.35 kips

    For 3/16 weld, 8 long, loaded perpendicular to the weld

    Rw(T) = 0.707(3/16)(8)](0.6x70) = 44.54 Kips

    Without considering the weld and load orientation, Weld Design Strength AISC Specification, Equation (J2-10a) (AISC Steel Manual 14th Ed.) Rn = 111.35 + 44.54 = 155.89 Kips

    Weld Design Strength considering the added contribution of the transverse welds while reducing the contribution of the longitudinal welds, AISC Specification, Equation (J2-10b) (AISC Steel Manual 14th Ed.) Rn = (0.85)111.35 + (1.5)44.54 = 161.46 Kips

    Select the largest one, Rn = (0.75)(161.46) = 121.10 Kips

    E70 3/16

    10

    8

    PL (A36 Steel)

    PL (A36 Steel)

  • Dr. M.E. Haque, P.E. (Weld Connections - Rev) Page 5 of 7

    Example 3: Determine the LRFD design strength of the connection as shown in Figure. Follow the following steps:

    (a) Strength based on yielding in the gross section (b) Strength based on tensile fracture (c) Strength based on block shear failure (d) Weld strength. (e) What is the design strength of this connection?

    SOLUTION:

    (a) Strength based on yielding in the gross section t Pn = t Fy Ag

    = 0.9 (36 ksi) (8" x 0.5") = 129.6 Kips

    (b) Strength based on tensile fracture

    Ae = U x An

    t Pn = t Fu Ae

    AISC Specification TABLE D3.1, Case 1, U= 1

    Ae = (1) (8" x 0.5") = 4 Sq in.

    E70 5/16

    10

    8

    PL (A36 Steel)

    PL (A36 Steel)

  • Dr. M.E. Haque, P.E. (Weld Connections - Rev) Page 6 of 7

    t Pn = t Fu Ae

    = (0.75) (58 ksi) (4 sqin) = 174 Kips.

    (c) Strength based on block shear failure

    Design Block Shear Strength = Rn where =0.75

    Rn = 0.6 Fu Anv + Ubs Fu Ant

  • Dr. M.E. Haque, P.E. (Weld Connections - Rev) Page 7 of 7

    Tee Groove Weld

    Backing bar Butt Groove Weld

    Corner Groove Weld

    Fig 1: Complete penetration groove welds

    Fig 2: Partial penetration groove welds