welding consultancy development and approval of welding ... · pdf filei then qualified as a...

Download Welding Consultancy Development and Approval of Welding ... · PDF fileI then qualified as a Senior Welding Inspector at TWI in 2000. I established Speciality Welds Ltd in 2002,

If you can't read please download the document

Upload: vonguyet

Post on 06-Feb-2018

229 views

Category:

Documents


1 download

TRANSCRIPT

  • Welding Consultancy

    Development and Approval ofWelding Procedures

    Welder Training & WelderQualification Testing

    Welding Inspection

    NDT & Destructive WeldTesting

    Specialist Welding Services

    Manufacture & Supplier ofWelding Consumables, Plantand Equipment

  • David Keats, Founder and our Managing DirectorI have worked exclusively in the welding industry since the mid 1970s, and havegained extensive experience, within the following industry sectors;

    Pressure vesselsProcess pipe workHydraulicsChemical/storage tanksRailwaysGlass mould industryAircraftStructural steel and bridgesLifting & HGV Trailer equipmentMarineOffshore & inshore commercial divingUnderwater wet and dry hyperbaric welding

    I have also attained qualifications in non-destructive testing (NDT), including;ultrasonic, magnetic particle, dye penetrant and welding inspection. I Qualifiedas a commercial air diver in 1983 and worked in the offshore and civil engineeringsectors, as both a wet and dry hyperbaric welder. In 1987 I set up HydromechTechnical Services Ltd (HTS) and qualified as a welding instructor through theSTA College in 1989, as well gaining a range of other technical (TWI) weldingqualifications. In 1990 and I wrote my first book, The Professional Divers Manualon Wet Welding, which was published by Woodhead Publishing (part of theTWI ). In 1991, in association with The Marine & Engineering TrainingAssociation (now EAL), I ran the UKs first National Qualification in underwaterwelding and began offering training courses in the UK and overseas. By 1994we had become the UKs only approved test and assessment centre. Continuingwith my studies, I qualified as an International/European welding technologistand received a Diploma in welding engineering and technology from TWI in 1992and 1997 I gained my National Certificate in metals technology from Bradford& Ilkley College. I then qualified as a Senior Welding Inspector at TWI in 2000.I established Speciality Welds Ltd in 2002, following an MBO from the MOSInternational Plc Group, where had been responsible to the board for all welding,training, inspection and product manufacturing. In 2004 I completed the second

    revised edition of my book, A Welders Mate, published by Troubadour. In2010 and I was accepted as a Member of BINDT and I am currently workingtowards CEng status. My ethos is to offer a comprehensive range ofprofessional services to the welding industries, including; welder training andqualifications, NDT/weld testing, consultancy and technical services and a widerange of other related welding products and services.

    I have committed my life to welding and in turn, it has given me a lifetime ofexperiences and skills that I hope will be of service to you.

    David J. Keats MInstNDT, EngTech, TechWeldI

    David (left) receiving his UCI subsea innovation awards trophy from Roger OKane, secretary

    of the Association of Diving Contractors (ADC), at the 2006 inshore commercial diving

    conference, held at Excel in London. The award was given for outstanding contribution to

    industry, for a number of innovations. Speciality Welds was also the official DTi Smart Award

    winners in November 2003 for Davids novel underwater Hammerhead Wet-Spot Welding

    Process, designed as a no-skill welding process for use in nil visibility conditions .

  • Welding Consultancy Services

    Speciality Welds provide expert technical consultancy to the welding andengineering industries, both nationally and internationally. Our expertise coversa wide range of welding processes, materials and operational environments. Ifyou have a welding issue or any technical query relating to any of the followingtopics, we will be pleased to assist you

    Welding Engineering/Technical Advice Services Assessment of contract documentation & design reviews Welding co-ordination tasks & responsibilities as per ISO 14371 Technical on-site representation Developing and approving welding procedure specifications Qualification testing of welders Welding inspection and non-destructive testing Mechanical analysis and corrosion testing Weldability issues and failure analysis Writing and auditing of quality documents/systems to ISO 3834

    The world of welding consists of many welding standards, specifications and codesof practice, etc. In order to understand and/or fulfil any contractual/legalobligations, Speciality Welds maintains an extensive library of standards and hasaccess to a plethora of specialist databases, through its professional membershipsand associations; i.e. The British Standards Institute (BSI), Engineering IndustryAssociation (EIA), Association for Welding Distributors (AWD), The Associationfor Fabrication, Welding Training & Education (AWFTE), Society for UnderwaterTechnology (SUT), Subsea UK, Association of Diving Contractors (ADC),International Diving Schools Association (IDSA), American Welding Society (AWS)and The Welding and Joining Society (WJS). We keep in touch with all the latestnews, revised and newly published standards, so you dont have to.

    If you dont have your own specialist in-house welding personnel, ortechnical library, our Consultancy Service is here to help.

  • Development and Approval of Welding Procedures

    We are a specialist accredited Zurich Engineering Services company, approvedas official welding surveyors, representing Zurich Insurance. Thus, you can beassured of the best advise and service available and take comfort in the knowledgethat any welding procedure specifications (WPS) issued are fully approved andendorsed by one of the biggest engineering insurance groups in the world.

    Zurich is a DTi appointed and Notified Body under the pressure equipmentdirective (PED), a UKAS accredited test laboratory, an approved Third PartyOrganisation (TPO) and are SAFed/CEOC members. Whether you operate insingle or multi industry sector in the UK, or as an international enterprise, wehave the technical expertise, knowledge and global presence to understand yourbusiness and develop the right solution to meet your welding demands.

  • Welder Training & Qualification Testing

    We have been associated with training industrial, professional and the enthusiastwelder for many years. We provide expert advise and services to local, nationaland international companies, organisations and individuals alike. Individual clientsare welcomed and all our courses are available to the aspiring professional welder.Training modules are tailored to suit specific needs and can be delivered on site,or at our specialist in-house training centre, in West Yorkshire. Whether wecome to you, or you come to us, you can be assured of the highest qualityinstruction and expertise. We offer courses in the following, for sheet, plate andpipe welding;

    Manual Metal Arc Welding (MMA) - 111 Metal Arc Gas -Shielded Welding (MAGS) - 131/135, 136/137 Tungsten Arc Gas-Shielded Welding (TAGS) - 141 Oxy-Acetylene Welding - 311 Brazing & Soldering - 91, 94 Oxy-Fuel Gas Cutting - 8 Arc Cutting & Gouging - 822 Plasma Cutting - 83 Basic Welding Safety Comes as standard on all courses.

    Courses are available for sheet, plate and pipe materials, in carbon steel, stainlesssteel and aluminium alloys, etc. All programmes are bespoke to meet yourindividual requirements and are available as single days or weekly blocks. Moredifficult to weld, or exotic materials available on request.

    As officially accredited Zurich Insurance welding surveyors, we also offer Class Iand Class II qualification services, to all British, European, American andInternational standards; BSEN 287, BSEN 288-9, ISO 15614-1, ISO 9606-2, BS4872-1/2, ASME IX, AWS D1.1, D3.6, CAA and client specific.

    We are also pleased to offer the DIY enthusiast a basic introduction to welding,refresher courses or advanced skills training. You are encouraged to bring yourown equipment so we can show you how to set it up safety and get it workingcorrectly.

  • Welding Inspection, NDT & Destructive Testing

    Our skills and experience in welding inspection, non-destructive (NDT) anddestructive weld testing services has been in place since the early 1980s and youcan be assured of an unrivalled level of expertise in this field. We offer highlyqualified CSWIP and PCN Level 2 and 3 engineers for on-site, or in-houseinspections and testing services.

    Our clients operate in the Civil Engineering, Marine Engineering, Offshore andProcess Pipe-work Industries, as well as the general engineering and fabricationsectors.

    Services include inspection of lifting equipment, structures and a wide range ofother welded components, forgings and castings, etc.

    Examination services include;

    Welding Inspection Magnetic Particle Dye-Penetrant Ultrasonic Flaw detection Tensile Testing Bend Testing Macro and Micro examination Impact Tests (Charpy) Fractures Corrosion Testing Witnessing of Welding Procedures & Welder Qualifications Tests

    If your requirement isnt listed, dont worry, please feel to call us and we willendeavour to help with your requirements.

  • Underwater Welder Training

    As accepted World leaders in the provision of underwater welder training,Speciality Welds is proud to offer a worlds first. The only independently qualityassured, accredited and audited programme of this kind; The Weldcraft- Pro.

    This course is fully certified by EAL, part of SEMTA - Sector Skills Council forScience, Engineering and Manufacturing Technologies, the UKs leading awardingbody for engineering qualifications. The course is also recognised by IMarEST -The Institute of Marine Engineering, Science and Technology. The Weldcraft-Pro is delivered, under license, through approved diver training schools. Thetraining is