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  • cclements

    cclements

  • cclementsRam Winch & Hoist Parts InformationGeneral Arrangement DrawingGeneral Assembly IllustrationsControl Panel Assembly IllustrationsAutomatic Brake Assembly IllustrationBrake Actuator Assembly IllustrationAir Cylinder AssemblyDisc Brake Plumbing IllustrationLevelwind Assembly IllustrationsPressure Roller Assembly IllustrationsThrottle Valve Assembly IllustrationLimit Valve Trip Assembly IllustrationsCable Retainer Assembly (45degree & Horizontal Payout)Cable Retainer Assembly (vertical payout)System SchematicWinch Riser BaseGear Box Assembly-Disassembly ManualAir Motor Parts and InstructionsComponent Data SheetsRAM Winch & Hoist Load Test Procedure

    cclements

  • WIN

    CH

    OPE

    RA

    TIN

    G P

    RA

    CT

    ICE

    S

    1.

    Rea

    d th

    e m

    anuf

    actu

    rer'

    s in

    stru

    ctio

    ns

    befo

    re

    oper

    atin

    g th

    e w

    inch

    . 2

    . A

    lway

    s in

    spec

    t, te

    st

    mai

    ntai

    n an

    d op

    erat

    e th

    is

    win

    ch

    in

    acco

    rdan

    ce w

    ith A

    mer

    ican

    Nat

    iona

    l St

    anda

    rds

    Inst

    itute

    Saf

    ety

    Stan

    dard

    s B30

    .7.

    3.

    Nev

    er L

    ift a

    load

    gre

    ater

    than

    the

    rate

    d lin

    e pu

    ll of

    the

    win

    ch.

    4.

    Use

    the

    reco

    mm

    ende

    d si

    ze w

    ire

    rope

    for

    load

    to b

    e ha

    ndle

    d.

    5.

    Nev

    er u

    se th

    e w

    ire

    rope

    as a

    slin

    g.

    6.

    Alw

    ays s

    tand

    cle

    ar o

    f the

    load

    . 7

    . N

    ever

    use

    the

    win

    ch f

    or l

    iftin

    g or

    low

    erin

    g pe

    ople

    , an

    d ne

    ver

    stan

    d on

    a

    susp

    ende

    d lo

    ad.

    Unl

    ess

    win

    ch

    is

    desi

    gned

    fo

    r pe

    rson

    nel h

    andl

    ing.

    8

    . N

    ever

    car

    ry lo

    ads o

    ver

    peop

    le.

    9.

    Nev

    er d

    isen

    gage

    the

    clut

    ch w

    ith a

    load

    app

    lied

    to th

    e w

    inch

    . 10

    . N

    ever

    eng

    age

    the

    clut

    ch w

    ith th

    e w

    inch

    mot

    or r

    unni

    ng.

    11.

    Alw

    ays

    rig

    the

    win

    ch p

    rope

    rly

    and

    care

    fully

    , mak

    ing

    cert

    ain

    the

    wir

    e ro

    pe is

    pro

    perl

    y an

    chor

    ed to

    the

    drum

    . 12

    . B

    efor

    e ea

    ch s

    hift

    , che

    ck t

    he w

    inch

    for

    wea

    r or

    dam

    age.

    C

    heck

    th

    e br

    akes

    , wir

    e ro

    pe, h

    ooks

    , gui

    des,

    mou

    ntin

    g bo

    lts, e

    tc.

    Lift

    a

    capa

    city

    load

    or

    a ne

    ar c

    apac

    ity lo

    ad a

    few

    inch

    es o

    ff t

    he f

    loor

    an

    d c

    heck

    the

    abili

    ty o

    f the

    bra

    king

    sys

    tem

    to s

    top

    and

    hold

    the

    load

    with

    out e

    xces

    sive

    dri

    ft, i

    f the

    win

    ch is

    bei

    ng u

    sed

    for

    liftin

    g.

    13.

    Nev

    er o

    pera

    te a

    win

    ch w

    ith a

    tw

    iste

    d, k

    inke

    d or

    dam

    aged

    wir

    e ro

    pe.

    14.

    Peri

    odic

    ally

    ins

    pect

    the

    win

    ch t

    horo

    ughl

    y an

    d re

    plac

    e w

    orn

    or

    dam

    aged

    par

    ts.

    Kee

    p ac

    cura

    te r

    ecor

    ds o

    f al

    l in

    spec

    tions

    and

    re

    pair

    s. 15

    . Fo

    llow

    th

    e lu

    bric

    atio

    n in

    stru

    ctio

    ns

    prov

    ided

    by

    th

    e m

    anuf

    actu

    rer.

    16

    . D

    o no

    t att

    empt

    to r

    epai

    r th

    e w

    ire

    rope

    or

    hook

    s. R

    epla

    ce h

    ooks

    w

    hen

    ther

    e is

    a 1

    5% in

    crea

    se in

    the

    thro

    at o

    peni

    ng o

    r w

    hen

    ther

    e is

    a 1

    0% b

    end

    as sh

    own

    by in

    spec

    tion

    reco

    rds.

    17.

    Kee

    p th

    e ro

    pe c

    lean

    and

    wel

    l lub

    rica

    ted.

    Rep

    lace

    wir

    e ro

    pe th

    at

    is fr

    ayed

    . 18

    . E

    ase

    the

    slac

    k ou

    t of

    the

    wir

    e ro

    pe w

    hen

    star

    ting.

    D

    o no

    t je

    rk

    the

    win

    ch.

    19.

    If t

    he d

    rum

    is

    expo

    sed

    to p

    erso

    nnel

    wal

    kway

    s, pl

    ace

    a gu

    ard

    over

    the

    drum

    . 20

    . D

    o no

    t us

    e yo

    ur h

    ands

    to

    guid

    e th

    e ro

    pe o

    nto

    the

    drum

    whe

    n w

    indi

    ng in

    the

    wir

    e ro

    pe.

    21.

    Be

    cert

    ain

    ther

    e ar

    e no

    obj

    ects

    in

    the

    way

    of

    the

    load

    or

    hook

    w

    hen

    oper

    atin

    g th

    e w

    inch

    . 22

    . D

    o no

    t us

    e hi

    gher

    air

    pre

    ssur

    e th

    an

    reco

    mm

    ende

    d by

    the

    m

    anuf

    actu

    rer.

    23

    . U

    se c

    ompr

    esse

    d ai

    r ca

    refu

    lly.

    Be

    sure

    the

    hos

    e co

    uplin

    gs a

    re

    secu

    re, a

    nd m

    ake

    cert

    ain

    a sa

    fety

    cha

    in is

    pro

    vide

    d to

    avo

    id h

    ose

    whi

    p if

    the

    coup

    ling

    fails

    . 24

    . W

    ear

    prop

    er

    clot

    hing

    to

    av

    oid

    enta

    ngle

    men

    t in

    ro

    tatin

    g m

    achi

    nery

    . 25

    . B

    e ce

    rtai

    n th

    e ai

    r su

    pply

    is

    sh

    ut

    off

    befo

    re

    perf

    orm

    ing

    mai

    nten

    ance

    on

    the

    win

    ch.

    26.

    Prop

    erly

    secu

    re a

    win

    ch b

    efor

    e le

    avin

    g it

    unat

    tend

    ed.

    27.

    Do

    not

    leav

    e a

    load

    sus

    pend

    ed f

    or a

    ny e

    xten

    ded

    peri

    od o

    f tim

    e.

    Nev

    er le

    ave

    a su

    spen

    ded

    load

    una

    tten

    ded.

    28

    . D

    o no

    t allo

    w u

    nqua

    lifie

    d pe

    rson

    nel t

    o op

    erat

    e a

    win

    ch.

    29.

    Do

    not o

    pera

    te a

    win

    ch if

    you

    are

    not

    phy

    sica

    lly fi

    t to

    do so

    . 30

    . D

    o no

    t di

    vert

    you

    r at

    tent

    ion

    from

    the

    loa

    d w

    hile

    ope

    ratin

    g a

    win

    ch.

    31.

    Be

    cert

    ain

    the

    load

    is p

    rope

    rly

    seat

    ed in

    the

    sad

    dle

    of t

    he h

    ook.

    D

    o no

    t tip

    load

    the

    hoo

    k as

    thi

    s le

    ads

    to s

    prea

    ding

    and

    eve

    ntua

    l fa

    ilure

    of t

    he h

    ook.

    32

    . D

    o no

    t for

    ce a

    hoo

    k in

    to p

    lace

    by

    ham

    mer

    ing.

    33

    . N

    ever

    ope

    rate

    a w

    inch

    bey

    ond

    the

    poin

    t w

    here

    les

    s th

    an f

    our

    wra

    ps o

    f wir

    e ro

    pe r

    emai

    n on

    the

    drum

    . 34

    . D

    o no

    t use

    the

    wir

    e ro

    pe a

    s a

    grou

    nd fo

    r w

    eldi

    ng.

    Do

    not a

    ttac

    h a

    wel

    ding

    ele

    ctro

    de to

    a w

    inch

    or

    slin

    g.

    35.

    Nev

    er o

    pera

    te a

    win

    ch t

    hat

    mak

    es e

    xces

    sive

    mec

    hani

    cal

    nois

    e.

    Rep

    ort t

    he p

    robl

    em im

    med

    iate

    ly.

    Po

    st a

    t Ope

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