weldlok ball tube

8/11/2019 WELDLOK Ball Tube

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BA L L TUB E

GRAHAM GROUP A WHOLLY AUSTRALIAN OWNED COMPANY

Weldlok contents

main contents
http://weldlok.pdf/http://weldlok.pdf/


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The WELDLOK Ball Tube Handrail Systemmeets todays

need for cost and time saving techniques in the installation of

walkways, stairs and ladders.

The advantages of this modular system over other methods, are

that it allows for speedy erection and finishing with a minimum

of on-site welding. This results in considerable savings in time

and labour costs.

The components delivered on-site consist of fully

galvanised stanchions, rails, bends, kick-plates,

slip-joints, closures, etc., ready for trouble-

free erection.

On-site, the stanchions are loosely bolted

in position, rails are then passed through

the ball joints of each stanchion with any

rail joins concealed within the ball.

Bends, closures, etc., are positioned and then all stanchions

securely bolted down. Rails are then welded at each ball, and

bends and corner joints fully welded and ground. Finally, all

welds are primed with zinc-rich paint, resulting in an

aesthetically pleasing structure, completely zinc-protected

against corrosion.

WELDLOK precision servicing gives you the added advantages

of the best of modern physical resources equipment, facilities,

quality control systems and techniques, including a modern

galvanising facility all under one roof! These resources are

backed by our team of experienced personnel, ensuring

immediate attention, speedy co-ordinated follow through and

quick delivery service.

A further advantage of the WELDLOK Serviceis that when

required we can supply the total package Ball Tube Handrail

Systems, forgebar gratings, stairtreads and walkway modules.

3W E L D L O K I N D U S T R I E S P T Y L T D W E L D L O K I N D U S T R I E S P T Y L T D

WELDLOK

BALL TUBE

THE SYSTEM

AND

THE SERVICE

DISCLAIMER

Information contained in this brochure is supplied in good faith and with the view to availthe user in the correct selection of our products. Whilst every care is taken to ensure thatthe information contained in this brochure is correct, no warranty is made nor is anycondition expressed, or implied.


4/164W E L D L O K I N D U S T R I E S P T Y L T D W E L D L O K I N D U S T R I E S P T Y L T D

WELDLOK

BALL TUBE

SPECIFICATION

SEE PAGES 13 AND 14

STANDARD DUTY STANCHIONS - 65 N.B. 76.1mm O/D x 3.6mm WALL THICKNESS.

HEAVY DUTY STANCHIONS - 65 N.B. 76.1mm O/D x 4.5mm WALL THICKNESS.

SPHERES - 125mm O/D TO SUIT 76.1mm O/D PIPING.

RAIL SPECIFICATIONS - SAME DUTY AS STANCHIONS; SUPPLIED IN 6.5m LENGTHS.

BASE PLATES - 16mm THICK; 150mm x 150mm; 20mm O/D HOLES.

SPECIAL BASE PLATES - MADE TO SUIT YOUR REQUIREMENTS.

FINISH - UNTREATED OR HOT DIPPED GALVANISED.

WELDLOKs Ball Tube Handrail System has been designed

and manufactured to suit the requirements of Australian

Standard AS 1657 1992.

STANDARD DUTY STANCHIONS

Standard duty stanchions are made from 40N.B. (48.3mm O.D.)

tubing with a 3.2mm wall thickness.

HEAVY DUTY STANCHIONS

Heavy duty stanchions are made from 40N.B. (48.3mm O.D.)

tubing with a 4.0mm wall thickness.

RAILS

Standard drillings for Ball Tube stanchions are a top rail of

32N.B. (42.4mm O.D.) and a mid rail of 25N.B. (33.7mm O.D.).

Also available are drilling sizes for 40N.B. (48.3mm O.D.) and

20N.B. (26.9mm O.D.) rails in either top rail or mid rail positions

when required. Rails are supplied in medium gauge, with a

maximum length of 6.5m.

KICKPLATE MOUNTING BRACKET

Manufactured from 40mm x 40mm x 5mm angle x 76mm long,

with two holes 14mm diameter at 50mm centres, to suit

100mm kickplate.

KICKPLATES

100mm x 6mm standard 6m lengths. Other sizes on request.

BASE PLATES

All base plates (except BPAM type) made from 75mm x 146mm x

10mm with holes 18mm diameter on 102mm centres. BPAM

base plates made from 65mm 172mm x 10mm with holes

18mm diameter on 126mm centres.

NOTE: SPECIAL BASE PLATES CAN BE MADE TO ORDER.

FINISH

Standard is hot dip galvanised to AS1650 1989. Untreated

finish is available on request.

GENERAL

Australian standard AS1675 1992 recommends a maximum

pitching of 2 metres for stanchions.

Handing of stanchions is ascertained by standing on the stairway

or platform facing the inside of the stanchion. Those on your

right hand side are suffixed with an R, those on your left hand

side are suffixed with an L.

SPECIALS

Variations to standard stanchions and fittings can be readily

manufactured to suit your individual requirements.

M EG A BA LL SPEC IF ICA T IO N S



WELDLOK

BALL TUBE

ORDERING

AND

INSTALLATION

IMPORTANT WHEN ORDERING

1. Nominate the duty of the stanchions required, i.e., standard

or heavy duty.

2. Specify the finish required for the stanchions; i.e. galvanised

or untreated finish.

3. Nominate the type of stanchion, as shown in this brochure.

4. State the top rail and mid rail sizes required using nominal

bore pipe sizes.

5. If kickplate mounting bracket is required, nominate handing

and dimension C (refer to page 8).

(Note: Right hand location of kickplate is standard and will

be supplied on R.H. unless otherwise nominated.)

6. If stanchions are an offset type, state O dimension from

selection table on page 6.

7. If stanchions are angled type, specify the angle of elevation.

8. If stanchions are to be drilled one side only, then

nominate the handing requirements.

9. Any variations to normal type stanchions should be noted

and a sketch supplied.

10.List joiners and split pins, rails, kickplates, etc.

INSTALLATION INSTRUCTIONS

1. Loosely bolt stanchion to structure.2. Feed top rail and mid rail through ball joints.

3. Where top or mid rail join, use slip joint.

4. Drill for taper pins. (Try to ensure that the join is inside the

ball unit).

5. Tighten nuts and bolts on stanchions.

6. Run approximately 25mm (1) of weld on side or top where

ball units join top and mid rails. (Not required when using

tapered pins.)

7. Bends and corners to be fully welded then ground.


6/16

457

505

55

35

35 636

457

END VIEWS

SMC CONVEYOR SM TYPE

45

7

505

636 5

60

45

7

Hand whenfacing up

the stairs

SMC SM SMAL SMAR

64 on125 x 65

CHANNEL

76

W E L D L O K I N D U S T R I E S P T Y L T D

SIDE MOUNTED

560

560

457

R100

76

View upthe stairs

(End views)

64 on125 x 65CHANNEL

OFFSET(See table)

SMO SMOAL SMOAR

O

O

O

457

484

560

W WA WAA

457

560

150

75

6

C CA

DIA.

560

457

484

BPAMBPABP

SIDE MOUNTED OFFSET

CHANNEL O

OFFSET

125 x 65 110

150 x 75 110

180 x 75 110

200 x 75 110

230 x 75 110

250 x 90 125300 x 90 125

380 x 100 135

STRU CTU RA L SECT IO N

UNIVERSAL O

BEAM OFFSET

200 110

250 110

310 120

360 125

410 125

460 135530 140

BASE PLATECOLLARWELDED

6 W E L D L O K I N D U S T R I E S P T Y L T D

W ELD LO K STA N D A RD BA LL TU BE STA N CH IO N S


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254

SBSMD.R.S.O.

SBSM SBSMD.L.S.O.

178

SBBP SBBPD.O.S.O.

**

SBW SBWA SBWAA

*NOMINATE DIMENSIONAVAILABLE IN ALL BASE PLATE TYPES

102

146

110

22

75

75

110

22

18mm DIA.HOLES

75

150

6

172

82

44

18mm DIA.HOLES

TYPICAL BASE PLATE(EXCEPT TYPE BPAM)

CORNER POST(TYPE BP ONLY)

BASE OF BPAMs C-TYPE

75 x 10

M.S. FLAT

100

100

END VIEW (HAND AS IF BOLTED TO WALL)

SBH SBHD.R.S.O.

SBHD.L.S.O.

60

220

100

20

50 x 10M.S. FLAT

18mm DIA.HOLES

*

PR PRR

THIS SYSTEM IS MOUNTED ONROAD IMPACT BARRIERS

STANDARD BASE PLATESPERSONNEL HANDRAIL

SINGLE BALL WELDED(OFFSET) HANDRAIL

SINGLE BALL SIDE MOUNTEDSINGLE BALL BASE PLATE


W ELD LO K STA N D A RD S IN G LE BA LL STA N CH IO N S


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C C CC

W C BP SM SMO

40

40

48C

40 x 40 x 5 ANGLE14mm DIA. HOLES

100

50

C

GRATING OR

PLATE THICKNESS

DETAIL OF KICKPLATE MOUNTING BRACKET

C

300

457

R140

260

260

457

300

260

300 Gap shownfor clarity

Drill 5mm holes for taper pins(Pins are zinc plated)

150

CB

CBATOP

CBABOTTOM

RAIL JOINER

(SLIP JOINT)NOMINATE RAIL SIZE

300

300 R140

300

300

R140

BENDSSPECIAL LENGTHS AVAILABLE

SB SBA

NOMINAL RAIL SIZE& BEND ANGLE


W ELD LO K BA LL TU BE STA N D A RD CLO SU RES , JO IN ERS A N D BE N D S

W ELD LO K BA LL TU BE K ICK PLA TE M O U N TIN G BRA CK ETS

TYPE OF C = GRATING OR PLATE

STANCHION THICKNESS PLUS

W 30

C 30

BP 30

SM 106*

SMO 106*

*94 when used on 125 x 65

EXAMPLE:IF GRATING USED IS 25mm DEEP THEN CDIMENSION = 55mm FOR TYPES W, C & BP.

NOTE: KICKPLATE MOUNTING BRACKETS ARE AN OPTIONAL EXTRA


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CORNERPOST

90

DRILLEDRIGHT HANDSIDE ONLY

DRILLEDLEFT HANDSIDE ONLY

DRILLEDTOP

SIDE ONLY

DRILLEDBOTTOM

SIDE ONLY

THESE COMBINATIONS OF DRILLING ARE AVAILABLE ON FULL RANGE OF STANDARD STANCHIONS

DRILLED ONE SIDE ONLY (D.O.S.O.)

8mm DIA.

35

50

DETAIL OF HOOK

D.O.S.O. STANCHIONS WITH CHAIN HOOKS

(SPECIFY WHETHER TOP RAIL ONLY OR BOTH RAILS)

(5mm HEAVY DUTY CHAIN AVAILABLE ON REQUEST)

5mm CHAIN

5mm CHAIN

DRILLEDRIGHT HANDSIDE ONLY

DRILLEDLEFT HANDSIDE ONLY

DRILLEDTOP

SIDE ONLY

DRILLEDBOTTOM

SIDE ONLY

THESE COMBINATIONS OF DRILLING ARE AVAILABLE ON FULL RANGE OF STANDARD STANCHIONS

DRILLED ONE SIDE ONLY (D.O.S.O.)


W ELD LO K BA LL TU BE SPEC IA L D R ILL IN G FO R RA ILS

W ELD LO K BA LL TU BE CH A IN H O O K S


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*

BP BPAM SM SMO

*SPECIFY NUMBER OF BALLS, PITCHING & HEIGHT REQUIRED OF STANCHION.

(150mm MINIMUM CENTRES)

MULTI BALL STANCHIONS ARE AVAILABLE IN ANY OF THE RANGE

OF BALLTUBE STANCHION CONFIGURATIONS.

SELF CLOSING GATE

BARRIER FENCING PANELALSO AVAILABLE FOR RAMPS & STAIRS

(SEE PHOTOS OPPOSITE PAGE)

*

*

*

*1500 MAX.

32NB

*600 MIN.*CLIENT TO NOMINATE

32NB

25NB 25NB

75 75

120

900

100 CRS. OF 12 DIA. BARS

2000 max.

100 300

100

60

1017

40

2

170

LIGHT POLE(LIGHT NOT INCLUDED)

R140


W ELD LO K M U LT I BA LL STA N CH IO N S


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180

180

MOF

100

100

150

SQR.

20 DIA.HOLES

TYPICAL BASE PLATE(16mm THICK)

*

76mm O.D.

MSBBP*AS REQUIRED

(180mm MINIMUM)

*

*

*

1000

550

450

450

550 POST

76 O.D.TYPICAL

76mm O.D.

76mm O.D.

*SPECIFY NO. OF BALLS, PITCHING &HEIGHT REQUIRED OF STANCHION(300mm MIN. CENTRES)

MBP MW MSBW MMBW

= 7MAX.

450

550

450

550

450

725

= 7MAX.

2

00

105

DIA.

MAM MCR MSM MSAM


W ELD LO K M EG A BA LL STA N CH IO N S


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MEGA BALL PANEL

STANDARD 90BEND ANGLE BEND ANGLE CLOSURE BEND

CARPARK BUMP RAIL TYPE MOF

180

WHEEL

76mm O.D.

END CAPS

180

400

150mm RADIUS

76mm O.D.

400

400

76mm O.D.

150mm RADIUS

= 7MAX

2000mm MAX.

HORIZONTALCLOSURE BEND

150mmRADIUS

76mm O.D.

76mm O.D.

400

450

76mm O.D.TYPICAL

400

76mm

O.D.

150mm RADIUS


W ELD LO K M EG A BA LL S TA N CH IO N S A N D BEN D S



3.2mm WALL 4.0mm WALL

TYPE THICKNESS THICKNESS

BP 4.8kg 5.3kg

BPA 4.8kg 5.3kg

C 4.9kg 5.4kg

CA 4.9kg 5.4kg

W 3.9kg 4.4kg

WA-WAA 3.9kg 4.4kg

SM 5.0kg 5.6kg

SMO 5.3kg 5.9kg

SMA 4.9kg 5.4kg

SMC 4.9kg 5.4kg

SMOA 5.3kg 5.9kg

BPAM 4.5kg 5.0kg

SBW 3.9kg 4.4kg

SBWA 3.9kg 4.4kg

SBBP 1.7kg 2.0kg

SBSM 2.0kg 2.3kg

SBH 1.3kg

TYPE N.B. WEIGHT*

MAM 65 11.50kg

MCR 65 10.50kg

MSM 65 12.65kg

MSAM 65 12.65kg

MBP 65 11.50kg

MW 65 8.70kg

MSBW 65 8.10kg

MOF 65 5.30kg

RAIL - Standard 65 6.51kg/m

Duty

RAIL - Heavy 65 7.90kg/m

Duty

WELDLOK

BALL TUBE

WEIGHTS

W EIG H TS O F BA LL TU BE STA N CH IO N S W EIG H TS O F M EG A BA LL STA N CH IO N S

*Weights based on wall thickness of 3.6mm

TYPE WEIGHT

32N.B. RAIL 3.2kg/m

25N.B.RAIL 2.5kg/m

20N.B RAIL 1.6kg/m

100 x 6 KICKPLATE 4.8kg/m

TYPE N.B WEIGHT*

SB,SBA 32 1.8kg

SB,SBA 25 1.4kg

SB,SBA 20 0.9kg

CB 32 2.8kg

CB 25 2.2kg

CBA 32 2.8kg

CBA 25 2.2kg

W EIG H TS O F BEN D S , CLO SU RES , RA ILS A N D K ICK PLA TES

*The above weights for rails and bends are based on medium gauge pipe.


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INDUSTR IES PTY LTD

ABN 58 000 175 379

A DIVISION OF GRAHAM GROUP

EMAIL [email protected]

www.grahamgroup.com.au

NEW SOUTH WALES

WELDLOK INDUSTRIES P/L

117153 ROOKWOOD ROAD

YAGOONA NSW 2199

TELEPHONE (02) 9709 3777

FACSIMILE (02) 9790 1013

QUEENSLAND


145 FISON AVENUE WEST

EAGLE FARM QLD 4009

TELEPHONE (07) 3630 0100

FACSIMILE (07) 3630 0200

WESTERN AUSTRALIA


98 CAMPBELL STREET

BELMONT WA 6104

TELEPHONE (08) 9478 1266

FACSIMILE (08) 9277 7742

VICTORIA


9 SECOND AVENUE

SUNSHINE VIC 3020

TELEPHONE (03) 9311 0122

FACSIMILE (03) 9311 0133

G A L V A N I S I N G S E R V I C E S P T Y L T D

SYDNEY

GALVANISING SERVICES P/L

ABN 11 000 363 477

117153 ROOKWOOD ROAD

YAGOONA NSW 2199

TELEPHONE (02) 9709 3777

FACSIMILE (02) 9707 4180

COFFS HARBOUR

COFFS HARBOUR GALVANISING SERVICES P/L

ACN 001 720 387

4547 WINGARRA DRIVE

COFFS HARBOUR NSW 2450

TELEPHONE (02) 6652 4100

FACSIMILE (02) 6652 2285

AUTHORISED DISTRIBUTOR

Weldlok are totally committed to continual improvements in our products

and we reserve the right to change details and designs without notice.

SOLIDBASEGALINTELS

THEGRAHAMGROUPAWHOLLYOWNEDAUSTRALIANCOMPANY

THEGRAHAMGROUPAWHOLLYAUSTRALIANOWNEDCOMPANY

GALINTELRENDA BAR

FIRERATEDupto2hours

FIRERATEDupto2hours


GRATING


SOLIDBASEGALINTELTBAR

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