weldmatic modulsystem - svetsteknik · modulsystem för svetsautomatisering ab svetsteknik •...

- det kompletta svetshuset

www.svetsteknik.se

MODULSYSTEM för svetsautomatisering

AB Svetsteknik • Södra Långebergsgatan 18 • 421 32 Västra Frölunda • Tel 031-28 90 90 • Fax 031-748 52 01

WELDMATIC

January 2008

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Contents

Squirrel, motorized carriages on semirigid tracks pag. 3 Tracks for squirrel pag. 4 Supports pag. 5 Arms pag. 5 Carriages without track pag. 8 Manual slides pag. 8 Motorized slides pag. 11 Viper, cold wire feeder pag. 12 Oscillators pag. 13 AVC arc voltage control pag. 14 Seam tracker pag. 14 TSV 03 camera pag. 16 Al Power system pag. 17 I–Power 4 pag. 22 Joda positioners pag. 23 IPTR Turning rolls pag. 27 Tecnological report pag. 28

Newness on this list:

CHK-welding chucklow profile, without locking screw

CONTENTS - INNEHÅLLSquirrell, motorized carriages on semirigid tracks page 3Motordrivna svetstraktorer Tracks for squirrel page 4Räls för svetstraktorerSupports page 5MagnetfötterArms page 5Hållare för brännareCarriages without tracks page 8Motordrivna traktorer utan rälsHand slides page 9Hand sliderManual slides SM MIDI page 9Manuella slider SM MIDI Manual slides SM BIG page 11Manuella slider SM BIG Motorized slides Page 12Motoriserade slider Viper, cold wire feeder Page 13KalltrådsmatareOscillators Page14PendlingsenhetAVC arc voltage control Page 15Automatisk båglängdskontrollSeam tracker Page 15FogföljareTSV 03 Camera Page 16TV-kameraAL Power system Page 17AL power kolumn & bomsystem I-POWER 4 2I-power 4 kolumn & bomsystemJODA positioners Page 23JODA lägesställareIPTR Turning rolls Page 27Rullbockar

January 2008

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Contents

Squirrel, motorized carriages on semirigid tracks pag. 3 Tracks for squirrel pag. 4 Supports pag. 5 Arms pag. 5 Carriages without track pag. 8 Manual slides pag. 8 Motorized slides pag. 11 Viper, cold wire feeder pag. 12 Oscillators pag. 13 AVC arc voltage control pag. 14 Seam tracker pag. 14 TSV 03 camera pag. 16 Al Power system pag. 17 I–Power 4 pag. 22 Joda positioners pag. 23 IPTR Turning rolls pag. 27 Tecnological report pag. 28

Newness on this list:

CHK-welding chucklow profile, without locking screw

- det kompletta svetshusetAB Svetsteknik • Södra Långebergsgatan 18 • 421 32 Västra Frölunda • Tel 031-28 90 90 • Fax 031-748 52 01

www.svetsteknik.se

DM 100 borrtving

Medföljer stans för båda I-Balks borrning som rörborrning. Smidigt och enkelt sätt att få centrerad rörhålborrning.

DM 100 underlättar borrning i trånga utrymmen.

Komplettera med ett mini kärnborrset så har du den optimala lösningen för borrning i stål upp till 15 mm godstjocklek.

Som tillbehör finns en platta som man fäster på DM 100.Du kan antingen skruva fast den i en bänk eller använda ett skruvstäd så har du en enklare pelarborrmaskin.Användningsområdet är stort.. .

Använd en vanlig elektrisk borrmaskin eller en luftdriven borrmaskin med 43 mm hals.Finns även för andra storlekar. Även vissa sladdlösa borrmaskiner passar, vilket gör den mera flexibel.

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January 2008

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MOTORIZED CARRIAGE SQUIRREL

CESM - Motorized carriage SQUIRREL sliding on semirigid guides. Technical features:

- Frame in aluminium casting - D.C. Motor with encoder - Digital cm/min. Speedometer - Mode select switch, continous or stitch - On/Off switch for 2 torches - Weld length selection from 0 to 99 cm - Skip lenght selection from 0 to 99 cm - Welding cycle selection: one way and stop, one way and

fast return - Cam lever for pinion lifting and for a rapid positioning

on the tracks; - Carriage weight: Kg 8 - Standard speed range: from 0 to 130 cm/min. (other solutions on request); - Vertical load total capacity: Kg 32;

CESM2 – Motorized carriage SQUIRREL sliding on semirigid guides. Technical features:

- Frame in aluminium casting; - D.C.Motor with speedometer dynamo; - Multiturn potentiometer to govern speed; - Cam lever for pinion lifting and for a rapid positioning on

the tracks; - Carriage weight: Kg 8 - Standard speed range: form 0 to 130 cm/min (other

solutions on request); - Vertical load total capacity: Kg 32

S-80 Composition Squirrel carriage & DTE 80 oscillator. Mechanic of the carriage:

- Frame in aluminium casting. - D.C. motor with speedometer dynamo - Cam lever for pinion lifting and for a rapid positioning

an the tracks - Carriage weight: Kg 13. - Standard speed range: from 0 to 130 com/min. (other

solutions on request). - Vertical load total capacity: Kg 20

Mechanic of the oscillator: - D.C. motor with encoder - Ball bearing screw

- Protection (pair of) bellows made of autoextinguishing material - Useful stroke: 80 mm - Max shifting speed: 3000 mm/min. - Max applicable weight to 50 mm: about 15 Kg. - Power 230 V or 48 V AC


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DM 100 borrtving






Motordrivna svetstraktorer sid 3Räls för svetstraktorer sid 4Magnetfötter sid 5

(Motordrivna svetstraktorer)

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Hållare för brännare sid 5Motordrivna traktorer utan räls sid 8

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Panel control with the following adjustable features: - Right, center and left oscillator stand. - Start-stop selector for the oscillator - Potentiometric adjustment of oscillator centre, width and speed. - Carriage advancement speed adjustment. - Forward-stop-backward carriage selector. - Switch for welding gun

Rack arm with torch holding joint.

CENMS – Non-motorized carriage sliding on semirigid guides,ideal for handling trailingequipment (wire feeder, smoke extraction unit); complete withconnections for coupling with the Squirrel.

CEFC – Limit microswitch couple, complete with signallers to be fitted on the track atthe desired stop point.

CETM – Mechanical feeler for automatic torch height adjustment, complete with torchholding joint and fixing clamp for CEB30.

CETMA – Mechanical feeler for torch position adjustment on angle, complete withtorch holding joint and fixing clamp for CEB30

CEBS1 – Semirigid track, length 1 mt. With high precisionsteel guides, bendable up to 6 mt. diameter, complete with rack,fixing holes, connections for combining the desired length.

CEBS2 – Semirigid track, length 2 mt. With high precisionsteel guides, bendable up to 6 mt. Diameter, complete with rack,fixing holes, connections for combining the desired length.

CEBS3 – Semirigid track, length 3 mt. With high precisionsteel guides, bendable up to 6 mt. Diameter, complete with rack,

fixing holes, connections for combining the desired length.

TRACKS FOR SQUIRREL


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DM 100 borrtving






(Räls för svetstraktorer)

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CECM - Magnet couple with high magnetic force (over 100Kg.), complete with track connections and uncoupling lever.

CECS - Supporting brackets for track, complete with connections, useful to alternate to the fastener of the magnet couple, in order to avoid possible track bendings.

CEPO1 – Aluminium hat-shaped section bar allowing rigid and permanent fastening of the track, complete with holes, bolts and nuts. Size mt 1



CECV - Suction cup couple for non magnetic materials, complete with pneumatic and mechanical connectors, allowing an easy connection of the whole system.

CEPV - High capacity vacuum pump, complete with air filter and appropriate connecting valves.

CEB20M - 20x20mm slipping case with 300mm rack arm, complete with friction blocks, fastening screws and/or clamp for the coupling with the other arm.

SUPPORTS

ARMS

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CECM - Magnet couple with high magnetic force (over 100Kg.), complete with track connections and uncoupling lever.

CECS - Supporting brackets for track, complete with connections, useful to alternate to the fastener of the magnet couple, in order to avoid possible track bendings.




CECV - Suction cup couple for non magnetic materials, complete with pneumatic and mechanical connectors, allowing an easy connection of the whole system.

CEPV - High capacity vacuum pump, complete with air filter and appropriate connecting valves.

CEB20M - 20x20mm slipping case with 300mm rack arm, complete with friction blocks, fastening screws and/or clamp for the coupling with the other arm.

SUPPORTS

ARMS


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DM 100 borrtving






(Hållare för brännare)

(Magnetfötter)

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January 2008

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CEB20 - 20x20mm slipping case with 300mm rack arm, complete with friction blocks, fastening screws

CEB30 - 30X30mm slipping case with 500mm rack arm, complete with friction blocks and fastening screws.

CEB30P – 30x30mm slipping case with 750mm rack arm, complete with friction blocks and fastening screws.

CEBT - Four directions torch holding joint, to be seated on CEB20 or CEB30, for torch coupling and positioning.

CEBC – Crosshead combination of the two rack arms (CEB20 + CEB30) with torch holding joint CEBT allowing a complete adjustment also when the torch is being positioned.

CEB20SM - 20x20mm slipping case with 100mm rack arm, complete with friction blocks, fastening screws

CEBTM25 – Torch holder with clamp for CEB30, complete of screws

CEBTM16 – Torch holder with clamp for CEB20, complete of screws

CEBTM25V – double clampwith Ø25 and Ø18 mm, complete of screws

PT001 – Plastic torch holder with axe Ø18, to clamp torch from Ø18 to Ø40 mm

PT001AL – Aluminium torch holder with axe Ø18, to clamp torch from Ø18 to Ø40 mm

PT002 – Plastic torch holder to clamp the torch, with PT001

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DM 100 borrtving






January 2008

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PT002AL – Aluminium torch holder to clamp the torch, with PT001AL

CEBTCN – Torch holder with fast open, for torch from Ø35 to Ø42 mm

PER18 – Flange with axe Ø18, 2 holes Ø5,5 at 41 mm, used normally with MORD8

MORD8 – Clamp with hole Ø18, with M8 axe, used to connect PT001 with ASTA---

PT60 – Torch holder for torches from Ø30 to Ø60 mm, 2 fixing holes Ø6,5 at 48 mm, complete of screws

Aluminium bar with slot 8,5 mm, available in 3 length: 115, 200 and 300 mm ASTA115 ASTA200 ASTA300

TUBO25 – Tube aluminium Ø25 x 400 mm

MORS.D.25 – Clamp Ø25, to connect an ASTA to TUBO25

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DM 100 borrtving






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W-TRACK self aligning motorized carriage:- scorrimento contro un appoggio, di qualsiasi natura- Worked aluminuim structure- Four wheels drive with rubber O-ring, 2 wheels with cover- Two adjustable support for guiding wheels- Torch Switch On/Off- Magnet actuator- Mirco cross slide with stroke 50x50 mm- 4 axis torch holder- Speed from 5 to 200 mm/min- Power 100-230 V 47-63 Hz

TORTUGA – Motorized carriage running on workpiece:- Plate guide from 5 to 60 mm of thickness, min. height 60 mm- Two drive wheels- Speed from 10 to 200 cm/min- Two torch switch On/Off- One or two cross slide with 4 axis torch holder- Power 100-230 V 47-63 Hz

SM50/F Complete composition of- two micrometric slides SM50/1- one flange SM/F- torch holding clamp SM/PT

SM50/1 50mm stroke micrometric slide, technical features:- frame in wrought aluminium- brass slider and screw- steel piece on the slider for threading

SM/F Fixing flange for micrometric slide, complete with screws and holes to block itto the desired structure.

SM/PT Torch holding clamp for micrometric slide, suitable for torch diameters from18 to 36 mm.

HAND SLIDEs

CARRIAGES WITHOUT TRACK (Motordrivna traktorer utan räls)January 2008

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HAND SLIDEs

CARRIAGES WITHOUT TRACK

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January 2008

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HAND SLIDEs

CARRIAGES WITHOUT TRACK


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DM 100 borrtving






Hand slider sid 9 Manuella slider SM MIDI sid 9

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(Hand slider)

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SM/FR Rotation flange for micrometric slide, complete of torch holder.

SM50/FR Complete composition of- two micrometric slides SM50/1- one flange SM/F- torch holding clamp SM/PT- Rotation flange SM/FR

SMMD 80-1 One axis slide useful stroke 80 mm, with the following features:- Trapezial screw with bronze nut- Aluminium machined structure- Hand-wheel

- Max load capacity 10 Kg at 200 mm from plate

SMMD 80-2 Two axis slide useful stroke 80 x 80 mm

SMMD 160-3 3 axis slide useful stroke 80 x 80 mm, without torch holder

SMMD 160-1 One axis slide useful stroke 160 mm, with the followingfeatures:

- Trapezial screw with bronze nut- Aluminium machined structure- Hand-wheel- Max load capacity 10 Kg at 100 mm from plate

MANUAL SLIDES SM MIDI

Manuella slider SM BIG sid 11Motoriserade slider sid 12

(Manuella slider SM MIDI)


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DM 100 borrtving






January 2008

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SM/FR Rotation flange for micrometric slide, complete of torch holder.

SM50/FR Complete composition of- two micrometric slides SM50/1- one flange SM/F- torch holding clamp SM/PT- Rotation flange SM/FR

SMMD 80-1 One axis slide useful stroke 80 mm, with the following features:- Trapezial screw with bronze nut- Aluminium machined structure- Hand-wheel

- Max load capacity 10 Kg at 200 mm from plate


SMMD 160-3 3 axis slide useful stroke 80 x 80 mm, without torch holder

SMMD 160-1 One axis slide useful stroke 160 mm, with the followingfeatures:

- Trapezial screw with bronze nut- Aluminium machined structure- Hand-wheel- Max load capacity 10 Kg at 100 mm from plate

MANUAL SLIDES SM MIDI

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SMMD 160-3 3 axis slide useful stroke 160 x 160 x 160 mm

SMMD-PT Torch holding clamp, suitable for torch diameterfrom 18 to 40 mm

SM150-FR Rotation flange from –30°to +30°, complete of torch holder.

SM BIG 1 – One axe heavy duty manual slide:- Max load: 70 Kg at 500 mm- Useful stroke 190 mm- Estrusion aluminium structure- Precision ball bearing guides- Transmission with trapezoidal screw and bronz nut- Slide weight: 6 Kg

SM BIG 2 – Two axis heavy duty manual slide:- Max load: 60 Kg at 500 mm- Useful stroke 190 mm x 190 mm- Estrusion aluminium structure- Precision ball bearing guides- Transmission with trapezoidal screw and bronz nut- Slide weight: 12 Kg

MANUAL SLIDES SM BIG

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DM 100 borrtving






January 2008

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SMMD 160-3 3 axis slide useful stroke 160 x 160 x 160 mm

SMMD-PT Torch holding clamp, suitable for torch diameterfrom 18 to 40 mm

SM150-FR Rotation flange from –30°to +30°, complete of torch holder.

SM BIG 1 – One axe heavy duty manual slide:- Max load: 70 Kg at 500 mm- Useful stroke 190 mm- Estrusion aluminium structure- Precision ball bearing guides- Transmission with trapezoidal screw and bronz nut- Slide weight: 6 Kg

SM BIG 2 – Two axis heavy duty manual slide:- Max load: 60 Kg at 500 mm- Useful stroke 190 mm x 190 mm- Estrusion aluminium structure- Precision ball bearing guides- Transmission with trapezoidal screw and bronz nut- Slide weight: 12 Kg

MANUAL SLIDES SM BIG (Manuella slider SM BIG)

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DM 100 borrtving






January 2008

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MM MINI 1 One motorized slide,max load 10 Kg at 100 mm, withjoystick control and potentiometer to adjust speed.Composed of:

- control box;- remote control, with 10mt. wire, two directions joystick and

potentiometer to adjust speed;- motorized slide with ball bearing screw, linear ball bearing guide,

end limit switch- 10 mt. slide-box connection wire

MM MINI 80/1MM MINI 180/1MM MINI 250/1MM MINI 300/1

MM MINI 2 Cross motorized slides, max load 10 kg at 100 mm, joystick control and potentiometer toadjust speed.Composed of:

- control box;- remote control, with 10mt. wire, four directions joystick and one potentiometers to adjust speed;- motorized slides with with ball bearing screw, linear ball bearing guide, end limit switch- 10 mt. slide-box connection wires

MM MINI 80/2MM MINI 180/2MM MINI 250/2MM MINI 300/2

MM MIDI 1 Motorized slide, max load 70 Kg at 400 mm (150Kg HD model), with joystick control and potentiometer to adjustspeed.Composed of:

- Control box- Remote control with 10 mt of cable, 1 direction joystick

and potentiometer to adjust speed.- Motorized slide with ball bearing screw, two ball bearing

guides, limit switches.- Connexion cable control box-slide 10 mt.

MM MIDI 100/1MM MIDI 250/1MM MIDI 400/1MM MIDI 600/1

model HD more

MM MIDI 2 Cross motorized slides with max load 60 Kg at 400 mm (150 Kg HD model) with joystick control and potentiometer to adjust speed.Composed of:

- Control box- Remote control with 10 mt of cable, 2 direction joystick and

potentiometer to adjust speed.- Motorized slide with ball bearing screw, two ball bearing guides,

limit switches, max load capacity 70 Kg at 400 mm from plate- Connexion cable control box-slide 10 mt.

The control drive one slide per time

MOTORIZED SLIDES (Motoriserade slider)

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DM 100 borrtving






January 2008

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MM MIDI 100/2 MM MIDI 250/2 MM MIDI 400/2 MM MIDI 600/2

model HD more

VPR-01 Group with: - Spool support with cover - Two rolls drive motor - Control box with: speed adjustment, start delay, digital speed

display, wire retract, pulse mode with timer - Connection cable control box-motor - Conduit: lenght 1,5 mt with brass point

VPR-02 Group with: - Plack for support of 3 modules - Spool support with cover - Two rolls drive motor - Control box with: speed adjustment, start delay, digital speed

display, wire retract, pulse mode with timer - Conduit: lenght 1,5 mt with brass point

VPR-03 Group with: - Plack for support of 2 modules - Spool support with cover - Two rolls drive motor - Control box with: speed adjustment, start delay, digital speed

display, wire retract, pulse mode with timer - Connection cable control box-motor 5 mt - Conduit: lenght 1,5 mt with brass point

CEFF - Welding rod positioning slide for Tig-Plasma welding, with four micrometrically adjustable directions, to be fastened to the torch also in combination with the torch holding joint.

VPR-12 Current sensor: to have the Start–Stop contact for the Viper, complete with connector to box control

COLD WIRE FEEDER

Kalltrådsmatare Sid 13Pendlingsenhet Sid 14

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Manuella slider SM BIG sid 3Motoriserade slider sid 4

(Kalltrådsmatare)

Automatisk båglängdskontroll Sid 15Fogföljare Sid 15


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DM 100 borrtving






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CEW2 - Connecting rod linear oscillator with mechanical width and electronic speed adjustment. Width adjustment form 0 to 33 mm. Speed from 5 to 150 oscillation/min.

DTE 80 - Linear oscillator with electronic motion reverse, stroke 80 mm Technical features: Mechanics

- D.C. motor with encoder - Ball bearing screw - Linear ball bearing guide - Protection (pair of) bellows made of autoextinguishing material - Useful stroke: 80 mm.

- Max shifting speed: 2800 mm/min. - Max applicable weight to 50 mm: about 15 Kg. - Slide weight: 4,2 Kg.

Electronics - Potentiometric adjustment of center, speed, width, oscillation and three pauses (middle, right, left). - Shielded electronics with high frequency

DTE 180 - Linear oscillator with electronic motion reverse, stroke 80 mm Technical features: Mechanics

- D.C. motor with encoder - Ball bearing screw - Linear ball bearing guide - Protection (pair of) bellows made of autoextinguishing material - Useful stroke: 180 mm.

- Max shifting speed: 2800 mm/min. - Max applicable weight to 50 mm: about 15 Kg. - Slide weight: 5,2 Kg.


DTE 250 - Linear oscillator with electronic motion reverse, max load 50 Kg, stroke 250 mm Technical features: Mechanics

- D.C. motor with encoder - Ball bearing screw - 2 Linear ball bearing guide - Protection (pair of) bellows made of autoextinguishing material - Useful stroke: 250 mm. - Max shifting speed: 2800 mm/min. - Max applicable weight to 400 mm: about 50 Kg. - Slide weight: 15 Kg.


OSCILLATORS (Pendlingsenheter)

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AVC 180 – Arc voltage height feeler. Technical features: Mechanics

- D.C. motor with speedometer dynamo (0.7 Nm.) - Ball bearing screw - Two ground sliding guides with bull-bushing - Protection (pair of) bellows made of

autoextinguishing material - Useful stroke: 180 mm. - Max shifting speed: 3000 mm/min. - Max applicable weight to 50 mm: about 15 Kg. - Slide weight: 5 Kg.

Electronics - Remote control with:

Potentiometric adjustment of the following parameters: intervention speed, arc length, intervention delay, torch climb delay at the end of the soldering, work position adjustment, rest position adjustment.

- Selection of aut-man position, work position, rest position. - Arc voltage digital indicator - Automatic climb to the rest position at arc switching off - Interfaceable with any DC TIG-Plasma generator, through earth wire and torch wire. - Sensitivity: about 0,2 V - Minimum work threshold: 10 A.

IG LT seam tracker with slide max load 10 Kg at 100 mm Mechanic composed of two slides with the following features:

- D.C. motor with encoder - Ball bearing screw - Linear ball bearing guide - Protection (pair of) bellows made of autoextinguishing

material - Max shifting speed: 2300 mm/min. - Slide weight: depending of stroke - Inductive feeler with - Clamp for blocking to the torch - Position adjuster - Couple of micrometrical slides, 50mmX50mm - Connector for connection to the control box with 10

mt. wire Control box

- Plate box, size: 400 X 350 X 180 mm. - Connections to slides with two multipolar connectors - Connector to the remote control with 10 mt. wire. - Switch on cable to power supply - Feeding wire - Connector to the feeler

Remote control with the following functions - Joystick for manual slide shifting - Automatic-manual selector - Selector for feeler thrust position (right, left, centre) - Selector for generator contact - Predisposition for optional selector

Two axis models

SEAM TRACKER

ARC VOLTAGE CONTROL (Automatisk båglängdskontroll)

(Fogföljare )

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DM 100 borrtving






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- Plate box, size: 400 X 350 X 180 mm. - Connections to slides with two multipolar connectors - Connector to the remote control with 10 mt. wire. - Switch on cable to power supply - Feeding wire - Connector to the feeler

Remote control with the following functions - Joystick for manual slide shifting - Automatic-manual selector - Selector for feeler thrust position (right, left, centre) - Selector for generator contact - Predisposition for optional selector

IG HD 100/2 IG HD 250/2 IG HD 400/2 IG HD 600/2

TSV Vision system for welding composed of: Telecamera: Colours with digital zoom (lens) Autofocus Telecamera case with photosensitive autoscreening filter Monitor: 14” colours PAL/NTSC selection Control console: Adjustment of digital zoom Adjustment of manual focus Autofocus selector

Connection wires Mt 10

CAMERA

TV-kamera

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DM 100 borrtving






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APMICRO-MAN, Column & boom Al Power Micro manual version:

- Iron base 600x600x30 mm, with rotanting flange and brake system

- Aluminium vertical axe 180x90 mm, with ball bearing linear guides and rack

- Up-Down movement with hand-wheel

- Aluminium horizontal axe 120x40 mm, with ball bering linear guides and rack

- Horizontal movement with hand-wheel

- Useful stroke 1000x1000 mm

- Max load 40 Kg model with 1500 x 1500 mm of useful

stroke, max load 20 Kg

APMICRO-MOT, Column & boom Al Power Micro motorized version:

- Iron base 600x600x30 mm, with rotanting flange and brake system

- Aluminium vertical axe 180x90 mm, with ball bearing linear guides andrack

- Up-Down movement with AC motor controlled by inverter from 100 to1900 mm/min

- Aluminium horizontal axe 120x40 mm, with ball bering linear guides andrack

- Horizontal movement AC motor conrolled by inverter from 100 to 1900mm/min

- Useful stroke 1000x1000 mm

- Max load 40 Kg

- Cables chaine holder on both axis

model with 1500x1500 of useful stroke, max load 20 kg

AP MN BF 20 M M20M- Base plate 800 x 800 mm, with fixing holes to the ground- Power source support- Vertical and horizontal axes on adjustable speed with dc motor

with tako- Useful stroke 2000 x 2000 mm- Thrust-bearing for the rotation of vertical axis- Remote control

AP MN CM 20 M M20M- Motorized base,1200 x 1600 mm, with adjustable speed.- Power source support- Base, Vertical and horizontal axes on adjustable speed with dc motor with tako- Useful stroke 2000 x 2000 mm- Thrust-bearing for the rotation of vertical axis- Remote control

AL power kolumn & bomsystem Sid 17 I-power 4 kolumn & bomsystem Sid 22

(AL power kolumn & bomsystem)

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DM 100 borrtving






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AP MN CF 20M M20M - Idler carriage on track 800x800 mm - Power source support - Base, Vertical and horizontal axes on adjustable speed with

dc motor with tako - Useful stroke 2000 x 2000 mm - Thrust-bearing for the rotation of vertical axis - Remote control

AP MN BM 20M M20M- Base on pirouetting wheels 800x800 mm- Power source support- Base, Vertical and horizontal axes on adjustable speed with

dc motor with tako- Useful stroke 2000 x 2000 mm- Thrust-bearing for the rotation of vertical axis- Remote control

OptionsArc lenght control integrated in one axis

IG seam tracker integrated in the column and boom

AP MD BF 30 M30M- Base plate 1300 x 1300 mm, with fixing holes to the ground- Power source support- Vertical axis with trapezoidal screw and brass nut, AC motor

with fixed speed- Horizontal axes on adjustable speed with dc motor with tako- Useful stroke 3000 x 3000 mm- Thrust-bearing for the rotation of vertical axes- Remote control

AP MD CM 30 M30M- Motorized basis with motor + tako- Power source support- Vertical axis with trapezoidal screw and brass nut, AC motor with fixed speed- Horizontal axes on adjustable speed with dc motor with tako- Useful stroke 3000 x 3000 mm- Thrust-bearing for the rotation of vertical axes

- Remote control This last two configuration are not suitable for integration of AVC or seam tracker

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AP MD BM 30M M30M - Fixed basis 1300x1300 mm - Power source support - Vertical axis with ball bearing screw, DC motor + tako, adjustable speed from 50 to 700 mm/min - Horizontal axes on adjustable speed with dc motor with tako - Useful stroke 3000 x 3000 mm - Thrust-bearing for the rotation of vertical axis - Remote control

AP MD BF 30M M30M- Base with pirouetting wheels, 1300 x 1300 mm- Power source support- Vertical axis with ball bearing screw, DC motor + tako, adjustable speed from 50 to 700 mm/min- Horizontal axis on adjustable speed with dc motor with tako- Useful stroke 3000 x 3000 mm- Thrust-bearing for the rotation of vertical axis- Remote control

AP MD CF 30M M30M- Idler carriage on track 800x800 mm- Power source support- Vertical axis with ball bearing screw, DC motor + tako, adjustable speed from 50 to 700 mm/min- Horizontal axes on adjustable speed with dc motor with tako- Useful stroke 3000 x 3000 mm- Thrust-bearing for the rotation of vertical axis- Remote control

AP MD CM 30M M30M- Motorized base with motor + tako- Power source support- Vertical axis with ball bearing screw, DC motor + tako, adjustable speed from 50 to 700 mm/min- Horizontal axis on adjustable speed with dc motor with tako- Useful stroke 3000 x 3000 mm- Thrust-bearing for the rotation of vertical axis- Remote control

OptionsArc lenght control integrated in one axis

IG seam tracker integrated in the column and boom

You can complete all our column and boom with cold wire feeder, oscillators, motorized slides…

AP ROT A45 for each right and left side for motorized carriage rail made of machined andpainted steel. Do consider to obtain the desired useful stroke you should add about 2 mt. for the carriage dimensions.

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In the following lines you will find different boom, following are not included:- Wire feeder installation - Cable holder chaine - Support feet - Torch holder …slides..

AP TM MINI – Motorized beam for low load, with the following features: Track

- Aluminum beam 100 x100 mm - V - Steel guide 35 x16 mm - Steel rack and mechanical cam for limit switch

Carriage - Quattro ruote, di cui due eccentriche, protette da carter. - Four wheels, 2 eccentric, 2 concentric - DC motor with tako - Alluminum carriage plate - Standard speed: from 100 to 1900 mm/min - Control box with remote control - Standard configuration: digital indication of speed, adjustable speed,

forward-stop-reverse.

AP TM MIDI – Motorized beam for medium load, with the following features: Track:

- Aluminum beam 120 x170 mm - V - Steel guide 55 x25 mm - Steel rack and mechanical cam for limit switch

Carriage:- Four wheels, 2 eccentric, 2 concentric- DC motor with tako- Alluminum carriage plate- Standard speed: from 100 to 1900 mm/min- Control box with remote control- Standard configuration: digital indication of speed, adjustable speed,

forward-stop-reverse.

AP TM MAXI – Motorized beam for medium load, with the following features:Track:

- Aluminum beam 170 x 280 mm- V - Steel guide 55 x25 mm- Steel rack and mechanical cam for limit switch

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- Four wheels, 2 eccentric, 2 concentric - DC motor with tako - Alluminum carriage plate - Standard speed: from 100 to 1900 mm/min - Control box with remote control - Standard configuration: digital indication of speed, adjustable speed, forward-stop-reverse.

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I-Power 4, Column and boom 4 x4 machined iron, sliding on motorized base, with the following features:

- Motorized base, with AC gearmotor controlled by inverter, speed from 100 to 2500 mm/min, limit switch and safety system in front and rear position

- Slewing ring for the manual rotation of vertical axe - power sorce support on the vertical axe - V steel guide for vertical axe, plate with 4 wheel, 2 concentric and 2 eccentric - Lifting system with chain, balance weight and AC motor with brake, fixed speed 800 mm/min - safety antifall system - Arm with 2 V steel guide, transmission with pinion and rack, AC motor controlled by inverter, speed

from 100 to 2000 mm/min - Cable chaines holder for both axis - Power input 380 V, 3 phases - Remote control - Max load on the arm 150 Kg - Total height 6400 mm - Useful vertical stroke 4000 mm - Useful horizontal stroke 4000 mm - Total weight 4000 Kg

(I-power 4 kolumn & bomsystem)

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DM 100 borrtving






January 2008

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JD 1 M – Positioner Joda 1 manual: - Max load capacity 200 Kg - Moment of flexion 40 kgm - Moment of torsion 12 kgm - Thru-hole Ø25 mm - Table Ø500 mm with 4 radial slot milling - DC gearmotor with tako - Rotation speed from 0,1 to 4 rpm, others on demand- Continous tilting mouvement from 0 to 135° - Foot switch

JD 1 PLC – Automatic positioner controlled by PLC:- Max load capacity 200 Kg- Moment of flexion 40 kgm- Moment of torsion 12 kgm- Thru-hole Ø25 mm- Table Ø500 mm with 4 radial slot milling- DC gearmotor with encoder- Rotation speed from 0,1 to 4 rpm, others on demand- Continous tilting mouvement from 0 to 135°- Work cycle: lowering pneumatic slide, arc on, table delay, 360°more adjustable overlap, arc off,

retract of pneumatic slide, return to zero of table.- Current sensor for ok to move

JD 1 CN – Joda 1 with NC control (software not included)

JD 1-100 Position with the following features:- Max load: 100 Kg- Moment of flexion: 20 Kgm- Moment of torsion: 8 Kgm- Table Ø 350 mm- Continuos manual inclination: from 0 to –135°- Thru-hole Ø100 mm- Rotating mass 400 A- Dc motor with tako- speed from 0,2 to 4 rpm- Start delay, overlap, return to 0, TIG-MIG selection.- The arm, chuck and pneumatic slide are not included

(JODA Lägesställare)

JODA Lägesställare Sid 23 Rullbockar Sid 27

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DM 100 borrtving






January 2008

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JD 5 M – Positioner Joda 5 manual: - Max load capacity 500 Kg - Moment of flexion 200 kgm - Moment of torsion 100 kgm - Thru-hole Ø200 mm - Table Ø750 mm with 4 radial slot milling - DC gearmotor with tako - Rotation speed from 0,1 to 2 rpm, others on demand- Continous motorized tilting mouvement from 0 to 135° - Pendant with 7 mt cable

JD 8 M – Positioner Joda 8 manual:- Max load capacity 800 Kg- Moment of flexion 310 kgm- Moment of torsion 124 kgm- Table Ø 900 mm with 4 radial slot milling- Brushless gearmotor with encoder- Rotation speed from 0,1 to 1,3 rpm, others

on demand- Continous motorized tilting mouvement

from 0 to 135°- Pendant with 7 mt cable

JD 20 M – Positioner Joda 20 manual:- Max load capacity 2000 Kg- Moment of flexion 510 kgm- Moment of torsion 200 kgm- Table Ø1200 mm with 4 radial slot milling- AC gearmotor with inverter- Rotation speed from 0,1 to 1 rpm, others on

demand- Continous motorized tilting movement from

0 to 135°- Pendant with 7 mt cable

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DM 100 borrtving






January 2008

25

JD BB – Torch holder arm without hand-wheels: - 3 tubes Ø60 - 2 aluminum cross tubes holder - Two axis aluminum support for motorized or manual slides - Max load capacity 20 Kg

JD BV – Torch holder arm with hand-wheels- 3 tubes Ø60- 2 aluminum cross tubes holder- Two axis aluminum support for motorized or manual slides- Max load capacity 20 Kg- Useful stroke for horizontal and vertical axis 450 mm- Mouvement with hand-wheels and position diplay

JD PNEUMO – Pneumatic slide for torch holder arm- Structure in machined aluminium- Inductive limit switches- Linear ball bearing guide- Protection bellows- Pneumatic line with pressure reduction, electro-valve, filter….

stroke 80 mmstroke 180 mm

JODA Horizontal – Turning table with fixed horizontal axe:- Table Ø500 with 4 radial slot milling- Max load capacity 300 Kg- Ground contact 400 A- AC motor with inverter control- Rotation from 0,1 to 2 rpm- Power line 230 V 50-60 Hz- standard cycle: Start delay, overlap, return to 0, TIG-MIG selection

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DM 100 borrtving






January 2008

26

JD BF – JODA Bi-Face – Tavola rotante con inclinazione a 180° - Max load capacity: 300 Kg - Ø table 750 mm with hole Ø200 mm - Rotating ground 400 A - Speed rotation from 0,1 to 2 rpm, other on demand - Motorized tilting movement from –90° to +90° - Moment of flection 120 Kgm - Moment of torsion 100 Kgm - cycle with: star delay, overlap, return to 0, TIG-MIG selection

CHK 100 – Chuck with Ø100 hole- low profile and light- reversible jaws- fast tightening without key- 3 jaws at 120°- steel C40 machined

CHK 200 – Chuck with Ø200 hole- low profile and light- reversible jaws- fast tightening without key- 3 jaws at 120°- steel C40 machined for all parts

JODA PLANO 25 – Turning table 2500 Kg:- Table Ø 900 with thru-hole and with 4 radial slot milling- Ground contact 400 A- Iron worked and painted structure- AC motorgear controlled by inverter- Speed rotation from 0,1 to 1 rpm, other on demand- Power line 230 V 50-60 Hz (on demand 380 V)- Pendant with speed control, start delay and overlap timer

JODA PLANO 50 –Turning table 5000 Kg:- Table Ø 1200 with thru-hole and with 4 radial slot milling- Ground contact 400 A

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January 2008

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- Iron worked and painted structure - AC motorgear controlled by inverter - Speed rotation from 0,1 to 1 rpm, other on

demand - Power line 230 V 50-60 Hz (on demand 380

V) Pendant with speed control, start delay and overlaptimer

- The radius are not included

IPTRE – Lifting idler rotator:- Max load capcity: 1000 Kg- Ø of vessel: from 250 to 1250 mm- 2 rolls in Vulkollan

IPTR2 – 2 t Rotator, power + idler:- Max load capcity: 2000 Kg (power +idler)- Rubber rolls Ø250 mm, width 100 mm- interaxe movement of rolls with holes at 150 mm- Powered unit with 2 AC motors of 90 W each,

controlled by inverter- Box control- Pendant with: speed, forward/reverse and Stop

IPTR5 – 5t Rotator, power + idler:- Max load capacity: 2000 Kg (power +idler)- Rubber rolls Ø250 mm, width 150 mm- interaxe movement of rolls with manual screw

right/left- Powered unit with 2 AC motors of 0,18 Kw each,

controlled by inverter- Box control- Pendant with: speed, forward/reverse and Stop

IPTR ROTATORS


www.svetsteknik.se

DM 100 borrtving






January 2008

26

JD BF – JODA Bi-Face – Tavola rotante con inclinazione a 180° - Max load capacity: 300 Kg - Ø table 750 mm with hole Ø200 mm - Rotating ground 400 A - Speed rotation from 0,1 to 2 rpm, other on demand - Motorized tilting movement from –90° to +90° - Moment of flection 120 Kgm - Moment of torsion 100 Kgm - cycle with: star delay, overlap, return to 0, TIG-MIG selection

CHK 100 – Chuck with Ø100 hole- low profile and light- reversible jaws- fast tightening without key- 3 jaws at 120°- steel C40 machined

CHK 200 – Chuck with Ø200 hole- low profile and light- reversible jaws- fast tightening without key- 3 jaws at 120°- steel C40 machined for all parts

JODA PLANO 25 – Turning table 2500 Kg:- Table Ø 900 with thru-hole and with 4 radial slot milling- Ground contact 400 A- Iron worked and painted structure- AC motorgear controlled by inverter- Speed rotation from 0,1 to 1 rpm, other on demand- Power line 230 V 50-60 Hz (on demand 380 V)- Pendant with speed control, start delay and overlap timer

JODA PLANO 50 –Turning table 5000 Kg:- Table Ø 1200 with thru-hole and with 4 radial slot milling- Ground contact 400 A

(Rullbockar)

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