weldoctwms 4000 - esab · esab’s wms 4000 system is a data program intended for monitoring the...

Valid for Serial NO 850 XXX--XXXXValid for program version 2.1

0457 413 990419074

WeldoctWMS 4000

104

Handbook

TOCe-- 2 --

1 READ THIS FIRST 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1 Safety copying 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Important matters to be considered before bringing WMS 4000 into use 4. . . . . . .

2 GETTING STARTED 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1 Proceed as follows: 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 INTRODUCTION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1 General 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Computer 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 PROGRAM DESCRIPTION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1 General 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 INSTALLATION 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1 General 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2 Installation on COM port 1 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3 Connecting the signal transfer to the COM port of the computer 11. . . . . . . . . . . . .5.4 Connecting the computer to the welding power source 12. . . . . . . . . . . . . . . . . . . . .5.5 Serial connection between computer and welding power source 12. . . . . . . . . . . . .

6 REINSTALLATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1 For reinstallation: 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2 Restoring Weld Data 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 OPERATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1 Welding 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 MENU DESCRIPTION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1 Main menu display 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2 Explaining the main menu 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 DESCRIPTION OF MENU LIST 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1 File 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2 View 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3 Options 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.4 Under ? 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 KEY DESCRIPTION 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1 Workpiece identity (F4) 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2 View setting data (F5) 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3 Latest Weld (F6) 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4 View evaluation (F7) 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5 Exit 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 TASKS 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1 New Workpiece 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.2 Limit Values 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 REPORTS 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.1 Report Choice Menu 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.2 Reports of the Latest Weld 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.3 Reports of Previous Welds 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 TROUBLE SHOOTING AND ERROR MESSAGES 39. . . . . . . . . . . . . . . . . . . . . . . . . . .13.1 Documentation 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.2 Restart 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.3 Error Messages 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOCe-- 3 --

14 TECHNICAL TERMS 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14.1 Explanation of Technical Terms 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 ORDER NUMBER, WMS 4000 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS LIST 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LICENCE AGREEMENT 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1 READ THIS FIRST

1.1 Safety copying

The program is intended for registration of welding data and willsuccessively build up a register of great value.

Therefore, make it a habit to copy the WELDDATA database every daywhen the welding job is finished, or to transfer the database to a networkwith back--up facilities. It is not advisable to connect logging to a networkdue to the risk of interference.

Note:If the WELDDATA database has to be reinstalled, first make a copy of it(see page 13).When using the deinstallation icon the SPS 4000 system is beinginfluenced, too. Therefore, make a copy of SPS 4000 before starting thereinstallation.

1.2 Important matters to be considered before bringingWMS 4000 into use

In the fields Workpiece andWeld (see page 36) each weld job is defined byway of a unique denomination. This denomination can then be used whensearching for weld data documentation.

Therefore, try and find a suitable structure for the denominations referring toother types of documentation of products and WPS documents used in thecompany.

Complete search data for a weld shall contain Year--Month--Day, WorkpieceandWeld number.

Example of how to mark an executed weld joint:981201, Workpiece, Weld number.

N.B.The computer shall not be used for other applications whilemeasuring data logging is being prepared or going on.

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2 GETTING STARTED

2.1 Proceed as follows:

S Install the equipment for signal transfer between the power source andthe PC according to instructions and figure in the section INSTALLATIONon pages 10 -- 12.

S Make sure no other programs are active in the computer(energy saver, MS Office, etc.)

S Install the Weldoct WMS 4000 software in the computer (see page10 -- 12).

S Identify the serial contact connected to the PC. On delivery the dataprogram is prepared for COM1.If another COM number is to be used, the port must be indicated (seepage 11).

S Start the welding power source.

S Open the data program using the icon in the WMS 4000 program group.

S When the program is started for the first time after the installation, thefields for language selection and company name are shown. The entriesmade here are valid until they are changed.

S The system is now ready for welding, though without workpieceidentification and limit values. See instructions in the sectionOPERATION on page 13 and TASKS on page 37.

S Problems and trouble shooting are dealt with in the section TROUBLESHOOTING AND ERROR MESSAGES on page 39.

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3 INTRODUCTION

3.1 General

ESAB’s WMS 4000 system is a data program intended for monitoring thewelding power sources LTP 450, LTS 320, LUD 350, LUD 450, all providedwith a CAN bus, and also the LAF series and the TAF series with Echlonbuses.

Up to six welding parameters can be monitored in real time on the screen atthe same time. These parameters and other monitored parameters arecontinuously registered.

The reports can then be printed out and used for making analyses. Theycan also be included in the quality documentation.

The letters WMS in WMS 4000 stand for Welding Monitoring System.

3.2 Computer

The data program should be installed in an EMC--suppressed industrialcomputer (PC) of high performance and storing capacity according to thefollowing specification:

S IBM compatible

S Operating system: Windows 3.1, Windows 3.11, Windows 95 orWindows NT 4.0.

S Processor: Pentium, 133 MHz or better.

S RAM memory: 16 Mb or more.

S Serial interface for data communication: RS--232.

S Signal transfer: Optical transfer over fibre cable to the serial port of thecomputer.Optical transfer is not sensitive to interference from the surroundings.

S Hard disk capacity: min 1500 Mb recommended.

S Screen: 14“ colour monitor or bigger.

S The data program is intended for monitors with a resolution of 800x600or higher. The resolution influences the number of parameters that canbe shown simultaneously in real time on the screen.

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4 PROGRAM DESCRIPTION

4.1 General

S The program is presented on the screen by way of window menus.

S The program does not control the welding process. Its only task is toshow and to register welding data.

S The operator establishes contact between the power source andWMS 4000 over the system bus. The welding power source suppliesidentification and setting values and indicates the parameters to bemeasured. The operator can name the workpieces and indicatereference and limit values for the welding parameters according to theWPS instructions.

S If subwelds are included in the welding a time can be set for a break inthe monitoring when the limit values between the subwelds are to bechanged. This is to avoid error messages coming up when the settingvalues between the subwelds and the resulting limit values are changed.

S The system can register up to 30 welding parameters.

S The welding power source measures the welding data and displays themconsecutively in the course of welding.

S Depending on the resolution of the screen, data for 4 to 6 weldingparameters can be displayed in real time simultaneously in the form ofdiagrams.

S By colouring the background of the diagram red, the system indicates ifthe set tolerances are exceeded. If the values are lower than the setones the background of the diagram will be blue.Due to the fact that the diagram can be too long to show the markings,the deviations are indicated by way of a red box to the right in theWelding display when the value is too high and a blue one when it is toolow, see page 8.

S The system can also call attention to this matter acoustically.

S All data transferred can be stored in the computer, and after terminatedwelding they can be studied on the screen and printed out fordocumentation.

S The reports are presented in the form of diagrams or tables.

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This window is shown when welding:

WWWWeeeelllldddd IIIIddddeeeennnnttttiiiittttyyyy

WWWWeeeellllddddiiiinnnnggggWWWWeeeellllddddiiiinnnngggg EEEEqqqquuuuiiiippppmmmmeeeennnntttt

TTTTiiiimmmmeeee WWWWoooorrrrkkkkppppiiiieeeecccceeeeDDDDaaaatttteeee WWWWeeeelllldddd SSSSuuuubbbbwwwweeeelllldddd

IIIIggggnnnnoooorrrreeee sssshhhhoooorrrrtttt wwwweeeellllddddssssIIIIggggnnnnoooorrrreeee aaaarrrrcccc ooooffffffff LLLLiiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee//// WWWWoooorrrrkkkkppppiiiieeeecccceeee

SSSSeeeettttttttiiiinnnngggg ddddaaaattttaaaa CCCClllloooosssseeee

DDDDiiiissssttttaaaannnncccceeee EEEEnnnneeeerrrrggggyyyy DDDDiiiissssppppllllaaaayyyyeeeedddd TTTTiiiimmmmeeee IIIInnnntttteeeerrrrvvvvaaaallll LLLLiiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

CCCCuuuurrrrrrrreeeennnntttt

WWWWeeeellllddddiiiinnnngggg PPPPoooowwwweeeerrrr

VVVVoooollllttttaaaaggggeeee

99994444

2222

22221111,,,,5555

AAAA

kkkkWWWW

VVVV

LUD320

0,5 s [0--3 s] 0 s [0--10 s]

00:00:01 s 00:00:14 s Demo LUD320

115

100

85

2,4

2

1,5

23

20

17

1998--12--11 12:15:15 test1 3 --

This key is used if the computer has locked the data program.

Shows the pop--up menu:

Note! If Yes is selected theentire WMS 4000 programwill be closed.

WWWWMMMMSSSS4444000000000000

Do you really want to exit WMS 4000?

YYYYeeeessss NNNNoooo

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When the welding is terminated and no welding speed has been set,the following pop--up menu comes up.By entering a value for the weld length, the heat input is calculated andpresented as a mean value in the weld data report.

Under “Unit” you canselect either mm or inches.Length of performed weld

mmmmmmmm0000

OOOOKKKK

UUUUnnnniiiittttWWWWeeeelllldddd LLLLeeeennnnggggtttthhhh

Press this key to get access to a pop--up menu for making notes.

OOOOKKKK CCCCaaaannnncccceeeellll

NNNNooootttteeee

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After the welding, double--click on the graphs to view the evaluation of theindicated measurement parameters of the whole welding procedure.

Example:

5 INSTALLATION

5.1 General

Make copies of the diskettes before installing the program.

N.B. When the optocables are not connected the modem terminals must beprotected. Protections come with the delivery (see figure on page 12).When welding without a light guide (optocable) the modem must not beconnected.

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5.2 Installation on COM port 1

S Start Windows.

S Make sure no other programs are active (like energy saver, 3--Dgraphics, etc.).

S Also make sure that automatic program start is not taking place. Thiscan lead to system files being occupied. If this happens, close allprograms and start the computer again.

S Insert diskette 1 into drive A.

S For Windows 3.1, Windows 3.11:Select Run on the File menu.Type a:setup on the command line (if a is the diskette drive).

S For Windows 95 and Windows NT 4.0:Select Run on the File menu.Type a:setup on the opening line (if a is the diskette drive).

S Click OK.

S Follow the instructions on the screen.

5.3 Connecting the signal transfer to the COM port of thecomputer

S Connect the signal cable with modem to COM port 1 on the computer.

If this port is not available:Connect the signal cable with modem to any COM port not occupied.Identify the COM port number, for example COM2.

Open the computer file manager (explorer) and click on the WMS4021directory.

Click the INI directory under WMS4021.

Double--click on the WMS4000.INI file. The file is shown under Notes.

Go to the line Port=1 in the file and change the figure to the one of theCOM port to be used.

Close the file and save it by clicking OK when the question Save?comes up.

S Connect the computer to the welding power source.

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5.4 Connecting the computer to the welding powersource

A--A Computer cable -- Welding power source

5.5 Serial connection between computer and weldingpower source

1. Modem terminal2. Light guide

-- 13 --dpb2d1ea

6 REINSTALLATION

6.1 For reinstallation:

First copy theWELDDATA database under C:\WMS4021 over to anotherunit.

TheWELDDATA directory with subdirectories contains all weld data stored.It is necessary to make a copy as the database will be overwritten duringthe reinstallation procedure.To remove the program, use the deinstallation icon.

6.2 Restoring Weld Data

After the reinstallation, restore the copy in the now empty WELDDATAdirectory.

7 OPERATION

7.1 Welding

S Start the welding power source.

S Start WMS 4000 by double--clicking the computer icon.

When the program is started for the first time fields come up for theselection of language and entering of company name. The entries madehere are valid until they are changed. The functions are available underthe menu list on the main menu bar.

The system is now ready for welding, though without workpieceidentification and limit values. For further information, see the sectionTASKS on page 37.

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8 MENU DESCRIPTION

8.1 Main menu display

WeldocWMS 4000Welding monitoring

documentation System

Workpiece identity

View setting data

View evaluation

(F4)

(F5)

(F6)

(F7)

Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\FFFFiiiilllleeee VVVViiiieeeewwww OOOOppppttttiiiioooonnnnssss ????

Monitoring of weldingMeasured value loggingSetting data logging

Latest Weld

Exit

8.2 Explaining the main menu

Menu list:

Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\FFFFiiiilllleeee VVVViiiieeeewwww OOOOppppttttiiiioooonnnnssss ????

See page 16 for further information.

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Keys:

Workpiece identity

View setting data

View evaluation

(F4)

(F5)

(F6)

(F7)

Monitoring of weldingMeasured value loggingSetting data logging

Latest Weld

Exit

n Indicates that the log is active.

For more detailed information regarding the keys, see page 20 andonwards.

The top square contains functions for monitoring of the welding in real time.By clicking on the boxes in front of Measured value logging and Settingdata logging the functions are activated and deactivated .They shall normally be active.On certain occasions they must be deactivated, though, for example whennew programs or settings are to be entered (or adjusted) in the control boxof the automatic welding machine.

Measured value loggingThis function should always be active. It controls vital program functions likeweld logging and with that the identity of the weld cases.If it is not active, a complete Evaluation of the weld cannot be presented(see page 28). Only the Weld Data Setting Report can be viewed.

Setting data loggingControlling this function can be of interest when welding with mechanisedTIG. It mainly applies when logging great quantities of welding program dataduring the welding. These setting data can fill up the computer buffer.

Designations in brackets refer to the function keys on the keyboard. Thefunctions can be activated by way of these keys.

The functions can also be activated by pressing Alt + the letter underlined.This applies throughout the program.

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9 DESCRIPTION OF MENU LIST

9.1 File

ExitFFFFiiiilllleeee VVVViiiieeeewwww ????OOOOppppttttiiiioooonnnnssss

Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\

9.2 View

FFFFiiiilllleeee ????Weldoc WMS 4000 -- Version 2.1. C:\WMS4021\

VVVViiiieeeewwww OOOOppppttttiiiioooonnnnssss

Workpiece identity (F4)View setting data (F5)Latest weld (F6)View evaluation (F7)Error message

Workpiece identity (F4), View setting data (F5), Latest Weld (F6) andView evaluation (F7)These keys are described in detail on pages 20--36.

Error message

Error messages are shown in this pop--up menu.

Close

EEEErrrrrrrroooorrrr mmmmeeeessssssssaaaaggggeeee

IIIIggggnnnnoooorrrreeee aaaarrrrcccc ffffaaaaiiiilllluuuurrrreeee

Ignore arc failure if shorter than:

OOOOKKKK0,5 s

IIIIggggnnnnoooorrrreeee SSSShhhhoooorrrrtttt WWWWeeeellllddddssss

Welds are ignored if they last nomore than:

OOOOKKKK0 s

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9.3 Options

Ignore arc failureIgnore Short Welds ..Path for Weld Data ...Company Name ...Language ...

FFFFiiiilllleeee VVVViiiieeeewwww ????OOOOppppttttiiiioooonnnnssssWeldoc WMS 4000 -- Version 2.1. C:\WMS4021\

Ignore Arc Failure

Here you set the longest arc interruption tobe ignored (in seconds), without starting anew weld. Use the arrow key and gostep--by--step to the desired value. Standardvalue = 0.5 s. and max. value = 3 s.

Ignore Short Welds

Here you indicate the shortest weld to beregistered (in seconds). Use the arrowkey and go step--by--step to the desiredvalue. Standard value = 0 s. and max.value = 10 s.

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Path for Weld Data

Select where to store the welding data.Select path for storage ofwelding data:

OOOOKKKKCCCCaaaannnncccceeeellll

c:\wms4021welddatay1998m07m08

c:

SSSSeeeelllleeeecccctttt PPPPaaaatttthhhh

Company Name

Enter the name of the company here.

CCCCoooommmmppppaaaannnnyyyy NNNNaaaammmmeeee

Give the name of your company: OOOOKKKK

CCCCaaaannnncccceeeellll

Max. number of characters: 50

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Language

Select required language.SSSSeeeelllleeeecccctttt LLLLaaaannnngggguuuuaaaaggggeeee::::

Select a language:

OOOOKKKKCCCCaaaannnncccceeeellll

DEUTSCH.INIENGLISH.INI

DANSK.INI

ESPAÑOL.INIEXXHNIKA.INIFRANCAIS.INIITALIANO.INI

NORSK.INI

SVENSKA.INI

PORTUGUÊ.INISUOMI.INI

NEDERLAN.INI

9.4 Under ?

Show Help FileAbout

FFFFiiiilllleeee VVVViiiieeeewwww ????OOOOppppttttiiiioooonnnnssssWeldoc WMS 4000 -- Version 2.1. C:\WMS4021\

Show Help File

This is the help file of the program.

About

Information about the program and the program version.

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10 KEY DESCRIPTION

10.1 Workpiece identity (F4)

Shows the menu:

LLLLiiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

NNNNoooo lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

TTTTEEEESSSSTTTT1111

1111

OOOOKKKK

NNNNeeeewwww wwwwoooorrrrkkkkppppiiiieeeecccceeee

DDDDeeeelllleeeetttteeee wwwwoooorrrrkkkkppppiiiieeeecccceeee

SSSSeeeetttt SSSSttttaaaarrrrtttt NNNNuuuummmmbbbbeeeerrrr

WWWWoooorrrrkkkkppppiiiieeeecccceeee IIIIddddeeeennnnttttiiiittttyyyy

SSSSeeeelllleeeeccccttttiiiioooonnnn ooooffff lllliiiimmmmiiiittttssss

CCCCooooppppyyyy lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

NNNNeeeewwww lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

CCCChhhhaaaannnnggggeeee lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

SSSShhhhoooowwww lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

DDDDeeeelllleeeetttteeee lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

NNNNuuuummmmbbbbeeeerrrr ooooffff WWWWeeeellllddddssss

CCCClllloooosssseeee

WWWWeeeelllldddd CCCCaaaasssseeee

Workpiece Identity

Here the workpiece is assigned a unique identity and, if desired, anotherstart number than number 1 which is standard (see page 21).

Press this key to get access to a pop--up menu for making notes.

OOOOKKKK CCCCaaaannnncccceeeellll

Text entered into this field will apply toall welds with the same workpieceidentity.

NNNNooootttteeee

-- 21 --dpb2d1eb

New workpiece

Activate this key when you want to give a new workpiece an identity.

This pop --up menu is shown:

Enter the name of the workpiece here.

Enter workpiece identity OOOOKKKK



NNNNeeeewwww wwwwoooorrrrkkkkppppiiiieeeecccceeee

Delete workpiece

This pop--up menu givesyou the option to delete theselected workpiece from theregister.

DDDDoooo yyyyoooouuuu wwwwaaaannnntttt ttttoooo ddddeeeelllleeeetttteeeetttthhhheeee wwwwoooorrrrkkkkppppiiiieeeecccceeee ????

NNNNooooYYYYeeeessss

DDDDeeeelllleeeetttteeee wwwwoooorrrrkkkkppppiiiieeeecccceeee

Set Start Number

This pop--up menu is shown:

Set start number for weld to workpiece OOOOKKKK


SSSSttttaaaarrrrtttt WWWWeeeelllldddd NNNNuuuummmmbbbbeeeerrrrThis value is shown under“Number of Welds”.

A start number is set if the same workpiece is to be welded on for more thanone day, and an unbroken series of weld numbers is desired.

-- 22 --dpb2d1eb

Selection of Limits (see the menu on page 20)

Here you can create and handle the limit value cases which are to monitorthe welding according to the indicated weld data sheet (WPS).

Limit Value Case

Here the name of the present limit value case is presented, in this caseTEST1. Other limit value cases can be selected from the existing list.

No Limit Value Case

With this key you clear the window Limit value case.

Copy Limit Value Case

Activate this key if you want to copy the current limit value case.


Enter the name of the copy here.

Enter a name for the copy of the limit value case TEST1: OOOOKKKK


CCCCooooppppyyyy lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee


New Limit Value Case

Activate this key if you want to create a new limit value case.


Enter the required name here.

Give name of the new Limit Value case: OOOOKKKK


NNNNeeeewwww lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee


-- 23 --dpb2d1eb

Change Limit Value Case:Before activating this key, first select the limit value case to be changed (seepage 22).



SSSSuuuubbbbwwwweeeelllldddd



WWWWiiiirrrreeee SSSSppppeeeeeeeedddd

NNNNeeeewwww SSSSuuuubbbbwwwweeeelllldddd

DDDDeeeelllleeeetttteeee SSSSuuuubbbbwwwweeeelllldddd IIIInnnnffffoooo

AAAA

VVVV

mmmm////mmmmiiiinnnn

VVVVaaaalllluuuueeee MMMMoooonnnniiiittttoooorrrrMMMMiiiinnnn MMMMaaaaxxxx----%%%% ++++%%%%

CCCCaaaannnncccceeeellll OOOOKKKK

SSSSttttaaaarrrrtttt ttttiiiimmmmeeee ffffoooorrrr mmmmoooonnnniiiittttoooorrrriiiinnnnggggssss

LLLLiiiimmmmiiiitttt vvvvaaaalllluuuueeeessss

Enter the desired values and tolerance ranges of the welding parametersdisplayed. Tolerances can be indicated in percent or in absolute values. Ifthey are indicated in percent the computer will calculate the absolute values,and vice versa.

S MonitorHere you can select which of the measured parameters to be viewedduring the welding. The marked alternatives apply to all subwelds in theindicated order.

S New SubweldActivate this key if you want to create a new subweld.Subwelds are used in mechanised TIG welding. The name of thesubwelds in WMS must correspond to the names used in the TIGwelding power source (e.g. 01, 02, 03, 04 etc.).This pop--up menu is shown:

Enter the required name here.

New sub weld (data set number): OOOOKKKK


NNNNeeeewwww SSSSuuuubbbb WWWWeeeelllldddd

Start time for monitoring

-- 24 --dpb2d1eb

S Delete Subweld

This pop--up menu givesyou the option to delete theselected subweld from theregister.

DDDDoooo yyyyoooouuuu wwwwaaaannnntttt ttttoooo ddddeeeelllleeeetttteeee SSSSuuuubbbbwwwweeeelllldddd 1111????

YYYYeeeessss NNNNoooo

DDDDeeeelllleeeetttteeee SSSSuuuubbbbwwwweeeelllldddd

S Start time for monitoring

A start time for monitoring is to be indicated if the limit value can giverise to undesired error indications due to the time it takes to reach theparameter interval when starting the weld or when changing subwelds.The graph below does not show any such indications until the start timehas been reached.

Use the arrow key and gostep--by--step to the desired time inseconds.

S InfoShows a graph of the welding procedure with subwelds and definedfunctions. A graph is only shown as information regarding all limit valuecases.

SSSSllllooooppppeeee ttttiiiimmmmeeee

OOOOKKKK

-- 25 --dpb2d1eb

Show Limit Value Case

Shows parameter data for limit value cases selected in the list box Limitvalue case.



SSSSuuuubbbbwwwweeeelllldddd



WWWWiiiirrrreeee SSSSppppeeeeeeeedddd

NNNNeeeewwww SSSSuuuubbbbwwwweeeelllldddd

DDDDeeeelllleeeetttteeee SSSSuuuubbbbwwwweeeelllldddd IIIInnnnffffoooo

AAAA

VVVV

mmmm////mmmmiiiinnnn

VVVVaaaalllluuuueeee MMMMoooonnnniiiittttoooorrrrMMMMiiiinnnn MMMMaaaaxxxx----%%%% ++++%%%%

CCCCaaaannnncccceeeellll OOOOKKKK

SSSSttttaaaarrrrtttt ttttiiiimmmmeeee ffffoooorrrr mmmmoooonnnniiiittttoooorrrriiiinnnnggggssss

LLLLiiiimmmmiiiitttt vvvvaaaalllluuuueeeessss

Delete Limit Value Case:

This pop--up menu givesyou the option to delete theselected limit value case.

DDDDoooo yyyyoooouuuu wwwwaaaannnntttt ttttoooo ddddeeeelllleeeetttteeee lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeeeTTTTEEEESSSSTTTT1111????

NNNNooooYYYYeeeessss

DDDDeeeelllleeeetttteeee lllliiiimmmmiiiitttt vvvvaaaalllluuuueeee ccccaaaasssseeee

-- 26 --dpb2d1eb

10.2 View setting data (F5)

DDDDaaaattttaaaa SSSSeeeettttssss PPPPaaaarrrraaaammmmeeeetttteeeerrrrssss ooooffff DDDDaaaattttaaaa SSSSeeeetttt 11111111

RRRReeeeppppoooorrrrtttt CCCClllloooosssseeee

SSSSeeeettttttttiiiinnnngggg ddddaaaattttaaaa

22223333

Shows the current setting values of the welding power source.

By clicking on the existing data set all setting values can be checked.

Report

Prints out the setting values in the form of a report marked with date andtime.

Close

Closes the Setting value window.

-- 27 --dpb2d1eb

10.3 Latest Weld (F6)

Shows the weld data report of the latest executed weld task.Other weld reports are to be looked for in the register (see page 28).

Press here tomagnify thewindow. Press here to print the report.

Press here to close the window.

-- 28 --dpb2d1eb

10.4 View evaluation (F7)

Day Report Weld Data

Limits

Setting Values

Error message

Weld Report

Measure Values

Graphs

Month

c:\wms4021welddatay1998m07

Workpiece Weld Parameter

Cancel

Show

PrintÓ

Report

Day

CCCChhhhaaaannnnggggeeee DDDDrrrriiiivvvveeee

RRRReeeeppppoooorrrrtttt cccchhhhooooiiiicccceeee

q980713.mdb

Setting data report

This key (F7) offers the possibility of viewing all logged welds and their weldreports, entered limit values, welding values with logs and a table ofmeasuring values, registered consecutively during the welding process.These values can also be presented in the form of a diagram, displayed onthe screen or printed out. Error messages can also be viewed.

TheWELDDATA database is arranged in chronological order, Workpiece innumerical andWeld in alphabetical order.The parameters are displayed according to the order in the welding powersource.

Report

Here you choose which type of report to be presented: Day Report, SettingData Report, Weld Data, Limit values, Setting values, Measurement values,Error messages, Graphs or Weld Report.

-- 29 --dpb2d1eb

Day ReportHere you can find a summing--up of the welds of the day.

Example of a Day Report:

Special characters are used in the Day Report to facilitate the interpretationof the welding result.N.B. Irrespective of whether characters are available or not, the fullinformation is to be found in the applicable report.

Characters - explanation:

X = No limit value case is activated for the welding.

! = The limit values are too high or too low in the selected Limit Value Case.The Limit Value Report informs you about the parameters which have beenassigned limit values.More exclamation marks (!!) indicate that many measurement parametersare outside the monitored limits. The placing of the characters informs youabout the parameter causing an error signal in relation to the order of theparameters in the Day Report.

O = One or more parameters have not been assigned limit values.

+ = Error messages from the welding machine. Check the influence on theweld result by studying the error type in the Error Message Report and themarking on the measurement graphs, see below when the error occurred.

-- 30 --dpb2d1eb

If characters are missing, the monitored Limit Value Cases are normal.The extent of monitored measurement parameters in the Limit Value Reportshould be checked, though.

-- 31 --dpb2d1ec

Setting data report

Weld Data

-- 32 --dpb2d1ec

Limits

Setting Values

-- 33 --dpb2d1ec

Measure Values

Error message

-- 34 --dpb2d1ec

Graphs

This report is used for showing a graph of the voltage, current or wire feedspeed of the executed weld.

Start by selecting the parameter to be viewed (see page 28).

The following picture comes up:

Press Report to view the graph.

-- 35 --dpb2d1ec

Special characters are used in the graphs to facilitate the interpretation ofthe execution of the welding. They indicate when something has occurred.They also explain why an arc interruption occurred, which for certainparameters cannot be viewed due to the control of the process.

Characters -- explanation:

= Arc on (green). Indicates when the arc is struck again afteran arc interruption.

= Arc off (red). Indicates an arc interruption.

I = Divider between subwelds (yellow) for mechanised TIG welding.

+ = Error message from the welding machine.See error type in the Error Message Report.

-- 36 --dpb2d1ec

Weld Report

Select Weld Report if you only want to print out reports of Weld data, Limitvalues and Setting values.WhenWeld Report is selected the alternative of viewing does not exist.

Workpiece

The information in this field will be saved as text, which means that a mix ofletters and figures is permitted.

Weld

Normally, theWeld field need not be used. In this field the weld numbersfrom 1 and onwards are automatically displayed as long as the sameworkpiece is welded on. If the welding is to continue on the same workpiecealso the following day, the weld numbers will start from 1 again. Theworkpiece can be assigned an individual start number, however, byactivating the key Set start number on theWeld case menu (see page 20).This function can be used if you want an unbroken series of numbersreferring to the workpiece in question. The date, however, will refer to theday the weld was executed.

After welding comments can be made in the notepad (see the menu“Welding” on page 8). Existing notes are shown at the bottom of the report“Weld Data”.

Parameter

This field will only come up when Graphs is activated. Here you select theparameter or parameters that you want to show a weld graph of (voltage,current, wire feed speed, etc.).

View

Shows the requested weld report on the screen.

Print

Prints out the requested weld report.

Change Drive

Activating this key makes it possible to change storing unit for evaluation ofexecuted welds.

10.5 Exit

Breaks the connection with the welding power source and closes WMS4000.

-- 37 --dpb2d1ec

11 TASKS

11.1 New Workpiece

S Start the welding equipment.

S Start WMS 4000.

S Weld logging can be done (without particular weld case identification andlimit values, though).

S Press the key Workpiece identity (F4).

S The pictureWeld case comes up (see page 20).

S Name (identify) the workpiece.

S Press OK.Weld logging can be done (without limit values).

11.2 Limit Values

S For weld logging with check--up of limit values:Press the key New limit value case (see page 20).

S Name the new limit value case.

S Set values and tolerances for the parameters displayed.

S Mark the parameters to be monitored in real time.

S If the weld is to be split up in subwelds:Press the key New subweld (see page 23) and name it according to thedenomination in the welding power source.

S Set a start time for monitoring if the limit values can cause false errorsignals (see page 24).

S Delete data of unnecessary subwelds, if any (see page 24).

S As long as the welding takes place on the same workpiece, the weldsare automatically numbered in numerical order. If the welding is tocontinue the following day on the same workpiece, the numbering willstart from 1 again. The number of the first weld of the new day can bechanged manually if you want to create an unbroken series of numbersfor the workpiece in question. This is done by activating the key Set startnumber (see page 20).

-- 38 --dpb2d1ec

12 REPORTS

12.1 Report Choice Menu

Reports showing set weld valuesand limit values as well as measuredwelding values are stored for every weld task. They are stored inchronological order and can be presented in the form of a table or adiagram.

They can be viewed on the screen or printed out.

The report to be viewed and the form of presentation are chosen in theReport choice window (see page 28).From this window you can also request print--out of the complete welddocumentation. The window contains a key for the connection of anotherstoring unit than the standard one.

12.2 Reports of the Latest Weld

This report is displayed directly when the key Latest weld (F6) is activated(see page 27).

12.3 Reports of Previous Welds

These reports are displayed when the key View evaluation (F7) is activated(see page 28).

-- 39 --dpb2d1ec

13 TROUBLE SHOOTING AND ERROR MESSAGES

13.1 Documentation

The data program is provided with a great number of protections withensuing error messages. Also the operating system has a number of errormessages guiding you to the cause of the error. It is important to make anote of these deviations.One way of copying the error messages is to press Print Screen or Alt+Print Screen (pop--up window) and then paste the copy in a suitable wordprocessor.

This can be of good help when you contact your supplier to get the erroranalysed.

13.2 Restart

Errors can often be corrected by switching off the welding power source andthe computer and then starting again. No welding information will be deletedin doing this, but incorrectly adjusted values can be corrected in theprogram.

13.3 Error Messages

Error messages come from the power source and can be interpreteddifferently for different power sources. See the respective manuals for errormessages.

-- 40 --dpb2d1ec

14 TECHNICAL TERMS

14.1 Explanation of Technical Terms

Can bus Communication system for data in the welding equipment.

Data Set A compilation of setting data for a subweld.

Database Welding data are stored in the database in the course of welding.One database a day is created. It is stored in a directory structurecontaining month (mXX) and year (YXXX). For evaluation, openthe desired database and mark the desired report to be displayedon the screen. The reports can be printed out after the welding isfinished.

Distance En-ergy

The energy per length unit supplied to the workpiece during weld-ing.The value is calculated by WMS 4000 and is indicated in kJ/mm.

Evaluation With this function the desired measuring results can be viewed.

Gasflow The amount of shielding gas flowing per time unit (litre/second).

Latest weld By activation of Latest weld, the report of the latest weld will bepresented. Other reports can be found in the register.

Limit values Indicates intervals for welding parameters from data sheets or tol-erances for set values.

Measuredparameters

The type of welding data to be registered.

Measuringvalues

Values measured by the welding equipment which are to be trans-ferred to WMS4000.

Monitor The computer screen.

Number ofwelds

Each weld is assigned a unique numerical designation, alwaysstarting with weld number 1, if an individual number is not indi-cated.

Path Address for storing data.

Real time Real time values are displayed at the same time as they aremeasured, i.e. in the course of welding.

Start number A specific start number can be selected for each new day of weld-ing on the same workpiece (see page 21).

Start time formonitoring

When starting a new subweld it will take some time before thewelding equipment steadily can deliver the desired data. By indi-cating a start time for monitoring, error signals can be avoided.

-- 41 --dpb2d1ec

Subweld When performing a weld it is not always possible to use the samedata throughout (for example when welding tubes). Limit values forlogged welding parameters can be set for each one of the sub-welds.

Weld A continuous and completed weld pass.

Weld case A particular weld.

Weld Data Data influencing the welding process.

Weld data The values of the welding parameters used.

Weld joint The gap between two pieces to be welded together.

Weld number Every separate weld is assigned a weld number under the functionNumber of welds (see page 21).

Weld report Compilation of measured parameter values: weld data, settingvalues , limit values and other logged values. The report can beviewed by activating the function key View evaluation (see page28).

Weld speed The speed in m/min at which the arc is advanced.

Welding The ongoing welding process.

Welding para-meter

Factor influencing the welding, for example welding current, arcvoltage and welding speed.

Wire feedspeed

Advancing speed of the welding wire, indicated in m/min.

Workpiece Each workpiece is assigned a unique denomination (max. 20 char-acters). Letters, figures and other characters can be used. If nodenomination is entered, the workpiece will be assigned a hyphen(--) as standard name.

15 ORDER NUMBER, WMS 4000

WeldoctWMS 4000 Software set, complete version 457 410 880

Connection set LUD 457 415 880

Connection set LAF/TAF 457 755 880

Opto--cables (13 m) 457 072 881

Spare parts list

-- 42 --reserv

Edition 981106

Itemno. Qty Ordering no. Denomination

1 1 0455 543 001 Cover

2 1 0455 542 001 Box

3 1 0486 442 884 Circuit board

4 3 0394 516 022 Spacer screw

5 1 0456 914 881 Cable

6 1 0456 902 881 Cable

7 1 0467 911 833 Capacitor

8 1 0486 537 880 Attachment

9 1 0193 052 955 Attachment rope

10 2 0193 052 950 Locking unit

11 1 0193 052 932 Protective cover

12 2 0193 052 960 Clips

14 1 0457 349 002 Optical fibre cable

15 1 0457 349 003 Optotransceiver, female

16 1 0457 349 004 Adapter

17 1 0457 349 005 Optotransceiver, male

18 1 0192 742 001 Branch contact

-- 43 --reserv

-- 44 --Licence

LICENCE AGREEMENT

Read this licence agreement before breaking any hardware or softwarepackages. This is a legal agreement between you, the end user, and ESABAB. If you do not agree to the terms of this Agreement, promptly return thedisk package and accompanying items (including written materials and hardware or other containers) to the place you obtained them for a full refund.

Licence

1. Grant of Licence. This ESAB AB Software Licence Agreement(“Licence“) permits you to use one copy of the WeldoctWMS4000software (“Software“) on any single computer, provided the Software is inuse on only one computer at any time. If you have multiple Licences forthe Software, then at any time you may have as many copies of theSoftware in use as you have Licences. The Software is “in use“ in acomputer when it is loaded into the temporary memory (i.e., RAM) or isinstalled into the permanent memory (e.g. hard disk, CD--ROM, or otherstorage device) of that computer. However , a copy installed on anetwork server for the sole purpose of distribution to other computers isnot “in use“. If the Software is permanently installed on the hard disk orother storage device of a computer (other than a network server), thenthe person authorised to use such computer also may use the softwareon a portable computer, laptop. If such person’s authorisation to usesuch computer ceases for any reason (e.g. termination of employment),then such person’s authority to use the software on a portable computer,laptop, shall cease.

2. Copyright. The Software is owned by ESAB AB and is protected bySwedish and International copyright laws and international treatyprovisions. Therefore, you must treat the Software like any othercopyrighted material except that you may either (a) make one copy ofthe Software solely for backup or archival purpose, or (b) transfer theSoftware to a single hard disk provided you keep the original solely forbackup or archival purpose. You may not copy written materialsaccompanying the Software.

3. Other Restrictions. This License is your proof of license to exercise therights granted herein and must be retained by you. You may not rent orlease the Software, but you may transfer your rights under this Licenseon a permanent basis provided that you transfer this License, thesoftware and all accompanying written material, you retain no copies,and the recipient agrees to the terms of this License. You may notdecompose, or disassembly the Software. If the Software is an update,any transfer must include the update and all prior versions.

-- 45 --Licence

4. Multiple Media Software. If the software package contains 3.5“ disksfor different operating systems, or other media, then you may use onlythe media or operating system appropriate for your single designatedcomputer. You may not use the other media on another computer orcomputer network, or loan, rent, lease, or transfer them to another userexcept as part of a transfer or other use expressly permitted by thisLicense.

5. Limited Warranty. ESAB AB warrants that the Software will performsubstantially in accordance with the accompanying written material andwill be free from defects in materials and workmanship under normal useand service for a period of ninety (90) days from the date of reception.Any implied warranties on the Software are limited to ninety (90) days.

6. Customer Remedies. ESAB AB’s entire liability and your exclusiveremedy shall be, at ESAB AB’s option, either (a) return of the price paidor (b) repair or replacement of the Software that does not meet ESABAB’s Limited Warranty and that is returned to ESAB AB with a copy ofyour receipt. This Limited Warranty is void if failure of the Software hasresulted from accidents, abuse, or misapplication. Any replacementSoftware will be warranted for the remainder of the original warrantyperiod or thirty (30) days, whichever is longer.

7. No Other Warranties. ESAB AB disclaims all warranties, eitherexpressed or implied, including but not limited to implied warranties ofmerchantability and fitness for a particular purpose, with respect to theSoftware, the accompanying written materials, and any accompanyinghardware.

8. No Liability for Consequential Damages. In no event shall ESAB ABor its suppliers be liable for any damages whatsoever (including, withoutlimitation, damages for loss of business profits, business interruption,loss of business information, or other pecuniary loss) arising out of theuse of or inability to use the Software, even if ESAB AB has beenadvised of the possibility of such damages. It is advisable to test and tolearn about the system with test cases.This Licence Agreement is governed by the laws of Sweden.

For more information about licensing policies, please contact ESABWelding Equipment AB, S--695 81 LAXÅ, Sweden.

Esab Welding Equipment ABS--695 81 LAXÅSWEDENPhone +46 584 810 00Fax +46 584 123 08Tgm esablaxTelex 73108 esab s

Member of The Esab Group

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AgentsEUROPECyprus, Greece, MaltaAFRICAAngola, Cameron, Ethiopia,Gabon, Ghana, Kenya,Israel,Liberia, Morocco,Mocambique,Nigeria, Senegal, SouthAfrica,Tanzania, Togo, Tunisia,Zambia, ZimbabweASIABahrain, Hongkong, Japan,Jordania, Korea, Kuwait,Lebanon, New Guinea,Oman,Pakistan, The Philippines,Quatar, Saudi Arabia,Sri Lanka, Syria, Taiwan,Turkey, Vietnam, YemenLATIN AMERICAArgentina, Bolivia, Chile,Colombia, Costa Rica,Curacao,Equador, El Salvador,Guatemala, Honduras,Jamaica,Paraguay, Peru, Trinidad,Uruguay, Venezuela

weldoctwms 4000 - esab · esab’s wms 4000 system is a data program intended for monitoring the...

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