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  • ISO 9001 ISO/TS 16949 ISO 14001 OHSAS 18001 PED API Q1 API 20B API 20C IBR NABL ISO/IEC 17025 LAB

    Capabilities

  • Founded in 1982. > 400 employees. > 25% Exports

    Global Supplier of Machined, Turnkey and Tested Components

    1st Company in the world to get API 20B certified

    1st Company in India to provide forged, machined, coated, cladded components

    Fully Integrated Open and Closed Die Forging Facility with annualcapacity of 21,000 Tons Closed Die Forging - 15,000 Tons. Single piece < 400 kgs

    Open Die Forging - 6,000 Tons. Single piece < 5000 kgs

    Ring Rolling - OD < 3000 mm. Single Ring < 3000 kgs

    ISO 9000 approved Machining Components Division with Coating and Cladding facilities - over 60% machined parts

    2

    Key Facts

  • Created a "Machined Components Super Market" for over 250 components with significant benefits to Customer -

    Zero days of manufacturing lead time

    Number of suppliers managed by customer reduced from 10 to 1

    Inventory management resources of space & staff dramatically reduced

    WHF assumed ownership for Quality, Delivery and Supplier Management

    We add value to our product by anticipating customer needs

    Cladding Services for Weld Overlay of Inconel over components

    Coating Services for PTFE, Xylan, Everslik and other coatings

    Consignment and supply around inventory programs

    Multi-year supply programs with price variation clauses and yearly cost reductions

    3

    Customer Focused Innovative Solutions

  • Services

    Forging Services, Heat Treatment Services, Machining Services

    Metallurgical and Metrological Lab Testing Services

    Coating and Cladding Services

    Tool Room Services for Tool and Die making

    All Services under WHF umbrella

    Solutions Supply of Machined, Turnkey and Tested components

    Significant supply chain management experience - devise complete solutions for customers

    Case Carburizing, Vacuum Brazing, Elastomer Molding, Hydrostatic testing, Air Leak Testing

    WHF can make capital investments to meet customer needs

    Examples - Cylindrical grinding, specialized machining cells etc.

    4

    1-Stop Shop for Engineering Solutions

  • OHSAS 18001:2007Cert. No: IND16.8443/U2016

    ISO 14001:2004Cert. No: IND16.8443/U2016

    PED 97/23/EC Annex I Clause 4.3 Cert. No. 4254-2014-CE-IND-DNV

    ISO/TS 16949:2009Cert. No. 197153

    2016 AQ-IND-IATF

    API Monogram License for 20C-0006,20B-0001,

    API ISO 9001:2008 Cert. No-2362

    API Spec Q1Q1- 2265

    5

    ISO/TS 16949 from DNV-GL Valid till 14th Sep 2018

    ISO 14001:2004 from BV Valid till 14 th Sep 2018

    OHSAS 18001:2007 from BV Valid till 12 th Sep 2019

    PED 97/23/EC Annex I Clause 4.3 from DNV-GL Valid till 10 th Mar 2017

    API Q 1(9th edition) Valid till 31st Mar 2017

    API ISO 9001:2008 Valid till 31st Mar 2017

    API 20 B Monogram Program- 1st company certified in the world Valid till 31st Mar 2017

    API 20 C Monogram Program- 6th company certified in the world Valid till 31st Mar 2017

    IBR Certified for Open Die and Close Die Forgings Valid till 31st Dec 2016

    Certifications

  • 6

    Our Prestigious Clientele

  • 7

    Our Prestigious Clientele

  • Quality Forgings Need Quality RM

    9

    Strategic relations with renowned Steel Mills globally Original mill test certificates with each supply In process for API qualification of INCONEL, Monel, Ni alloy forgings

    Commonly forged gradesCarbon & Low Alloy Steels

    Case Carburizing Steels Stainless, Duplex & Super Duplex SteelsThrough Hardening Steels

    ASTM A105 AISI 8620 SAE 8822 H AISI 410 AISI 420 42CrMo4/EN 19

    A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI 316 AISI 316L EN 24/817M40

    S355J2 17NiCrMo6-4 EN353 AISI 304 AISI 304L 43B17

    AISI 4130 EN 36C 16MnCr5 DIN 1.4057 DIN 1.4462 ASTM A 182 F22

    AISI 4140 EN 354 815M17 DIN 1.4418 ASTM A 182 F321 F6NM

    AISI 4340 20MnCr5 17-4PH AISI 4330V

  • Closed Die Open Die 3 Upsetter

    4 Hammers 1 - 5 tons1 Press 1000 tons

    3 Hammers 1 - 3 tons Maximum Shank 80mmMaximum Upset 125mm

    Forged Component Weight 1- 75 Kgs *Up to 400 Kgs

    Forged Component Weight 10 - 1000 Kgs*Up to 5000 Kgs

    Forged Component Weight2 - 25 Kgs

    9

    Forging Services

    * With Our Partner Companies Rings upto 3 meter OD and 3 tons

    In-house High-Tech Die Design and Forge Simulation Expertise

    Designed and developed over 4000 unique forged components

    Delcam used to create Numerically Controlled Tool Path for die cutting on high speed CNCs

    State of the art software simulates forging process to obtain 1st time right forgings

  • 10

    Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate

    Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve Disc

    Dual Plate Check Valve Body

    Tees/CrossBlock

    Round/Gear Blank

    Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular

    VALVE / OIL & GAS EQUIPMENT

    Forging Capabilities

  • 11

    Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT

    Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging

    Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging

    CONSTRUCTION & MINING EQUIPMENT

    Forging Capabilities

  • 12

    Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke

    Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link

    Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener

    AUTOMOTIVE & OTHERSForging Capabilities

  • Batch Furnace Continuous Furnace Instrumentation

    Capacity 3-6 Tons Capacity 1Ton/Hour Calibrated to API 6A, AMS 2750E standards

    Processes Normalizing Annealing, Iso-Annealing Solution Annealing Post Weld Stress Relieving Hardening & Tempering Precipitation Hardening Quenching Media

    i. Oilii. Wateriii. Polymer

    Processes Normalizing Iso-Annealing Hardening Tempering Quenching Media

    i. Oilii. Wateriii. Polymer

    Chino HT Chart Recorders

    Chino Data Loggers K - Type Thermo-Couples Temperature Controllers Auto Charger for Quench

    Application Deep-throat, fully

    automated Hardness Tester

    13

    Heat Treatment Services

  • 14

    Deep Throat Brinell Hardness Tester with inbuilt measuring system

    Batch furnaces with Auto charger for quenching operation

    Continuous furnace with extractor mechanism for quenching operation

    Heat Treatment Services Spare capacity of > 500 Tons / Month for outside clients

  • 15

    Third Party Inspector Approvals - LLOYDS, Bureau Veritas, Moody International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell

    Client Approvals Schlumberger, GE, Siemens, Alstom Power, Wesco, Goodwin, NOV, Aswan National OilWell Varco

    ISO/NABL Accredited Lab

    ChemicalTesting

    Optical Spectrometer

    ARL 3460

    UltrasonicMagneticParticle

    Chemical Analysis

    Micro-Structure

    Grain-Flow

    Impact @

    -196CTensile

    Brinell Rockwell

    MagneticParticle

    LiquidPenetrant

    UltrasonicNon-Destructive Testing

    HardnessTesting

    MechanicalTesting

  • 16

    ARL Spectrometer (26 Channels)

    Universal Testing machine (0.2% PS)

    ASTM Impact Testing done till -196C

    Metallurgical Testing Services Third party testing services and certifications provided in

    accordance with ISO/IEC 17025:2005, ASTM and IS standards

  • ISO 9001:2015 Approved

    State of the Art Machining Facility in Chakan, Pune

    Turnkey Tested Components for Dresser Valves, Emerson, GE Japan, Schlumberger and Velan Valves

    In-house Hydrostatic Testing up to 350 Bar

    Metrology Lab with CMM, Conturograph, Video Image Analyser

    17

    WHF Machining Components Division

  • 18

    Sr Description Qty Capacity1 CNC Horizontal turning M/C 10 10mm to 500mm Turning Diameter

    2 CNC Vertical Turning Centers 3 350Dia Chuck -500 Dia chuck-1000mm

    3 Vertical Machining CentersOkuma, Haas, Dalih, LMW

    6 BT40 & BT50M/C Table 800 to 2500mm

    4 Horizontal Machining CentersOkuma, Mitsui Seiki, BFW

    3 BT-40Table-500x500mm

    Machining Capabilities

  • 19

    Wheel Bearing Spindle

    Machined Components

    Machined Spool

  • Machined Components

    20

    Companion FlangeWeld Neck Flange

    Machined Valve Body Machined Valve Body

  • www.WesternHeatForge.com

    Western Heat & Forge Pvt. Ltd.

    Plant I - Forging FacilityJ-2 'S' Block | MIDC | Telco Road Bhosari Pune - 411026 | India

    TEL +91. 20. 6635 9200+91. 20. 2712 2667

    FAX +91. 20. 2712 0410 +91. 20. 2712 2202

    Plant II Machining Components DivisionM.I.D.C. | Bhosari | Pune - 411026 | India

    Plant III Machining Components DivisionChakan Phase 2Bhamboli, Pune

    Mr. Sanjay Jindal Managing Director

    SJindal@WesternHeatForge.comMarketing@WesternHeatForge.com

    Contacts

  • Thank You!!!!

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