“westgard rules” disclosures for past, present, and future ... · 8 when do we need...

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1 STEN A WESTGARD WESTGARD QC, INC. MADISON, WI USA WWW.WESTGARD.COM 1 “Westgard Rules” Past, Present, and Future The Evolution of QC DISCLOSURES FOR STEN WESTGARD Grant/Research Support: None Salary/Consultant Fees: Employee of Westgard QC; Board/Committee/Advisory Board Membership: None Stocks/Bonds: None Honorarium/Expenses: Adjunct Faculty Member of Mayo Clinic School of Health Sciences Adjunct Faculty Member of Alexandria University, Egypt Adjunct Faculty Member of Manipal Univeristy, Mangalore, India Visiting Professor Jiao Tong University, Shanghai, China (2017) Abbott Diagnostics, Audit MicroControls, CICS, Cleveland Clinic Abu Dhabi, DASA, Grupo Fleury, QuaLab, QSC, SIMED, Technopath, ThermoFisher, Intellectual Property/Royalty Income: None 2 THE QUEST FOR QUALITY 3 How long have we running QC? More than half a century! (So why is it still so hard?) FIRST: KNOW YOUR WESTGARDS 4 Father knows best! Son knows better? “A” Westgard 25 years at Westgard QC Publishing Web Blog course portal The” Westgard 40+ years at the University of Wisconsin “Westgard Rules” Method Validation Critical-Error graphs OPSpecs 5 BRIEF OVERVIEW OF WESTGARD WEB Website: >58,000 members >3 million views >600+ essays, lessons, QC case studies, reference, resources Course Portal: Training in QC, Method Validation, Risk Analysis, Quality Management Blog: >400 Short articles Q&A WHY DO WE STILL WORRY ABOUT QC? Manufacturer mean and SD used for control limits All data within 2 SD. Too good to be true! 6

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Page 1: “Westgard Rules” DISCLOSURES FOR Past, Present, and Future ... · 8 WHEN DO WE NEED “WARNING” RULES? In the “classic/manual” multirule, the “2s warning” was used to

1

STEN A WESTGARDWESTGARD QC, INC.

MADISON, WI USAWWW.WESTGARD.COM

1

“Westgard Rules”Past, Present, and Future

The Evolution of QC

DISCLOSURES FOR STEN WESTGARD

► Grant/Research Support: None

► Salary/Consultant Fees: Employee of Westgard QC;

► Board/Committee/Advisory Board Membership: None

► Stocks/Bonds: None

► Honorarium/Expenses: Adjunct Faculty Member of Mayo Clinic School of Health SciencesAdjunct Faculty Member of Alexandria University, EgyptAdjunct Faculty Member of Manipal Univeristy, Mangalore, IndiaVisiting Professor Jiao Tong University, Shanghai, China (2017)Abbott Diagnostics, Audit MicroControls, CICS, Cleveland Clinic Abu Dhabi, DASA, Grupo Fleury, QuaLab, QSC, SIMED, Technopath, ThermoFisher,

► Intellectual Property/Royalty Income: None

2

THE QUEST FOR QUALITY

3

How long have we running QC? More than half a century!

(So why is it still so hard?)

FIRST: KNOW YOUR WESTGARDS

4

Father knows best! Son knows better?

“A” Westgard

•25 years at Westgard QC•Publishing•Web•Blog•course portal

“The” Westgard

•40+ years at the University of Wisconsin•“Westgard Rules”•Method Validation•Critical-Error graphs•OPSpecs

5

BRIEF OVERVIEW OF WESTGARD WEB

Website:>58,000 members>3 million views>600+ essays, lessons,QC case studies,reference,  resources

Course Portal:Training in QC, Method Validation,Risk Analysis, Quality Management

Blog:>400 Short articlesQ&A

WHY DO WE STILL WORRY ABOUT QC?

• Manufacturer mean and SD used for control limits

• All data within 2 SD. Too good to be true!

6

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POOR QC = POOR PATIENT CARE

7

Clinical consequences of erroneous laboratory results that went unnoticed for 10 daysTse Ping Loh, Lennie Chua Lee, Sunil Kumar Sethi et al. J Clin Pathol March 2013, Vol 166, No.3 260-261

• 1 test error

• 5 tests in error

• 63 results in error

THE RIGHT QC COULD HAVE CAUGHT THE ERRORS

49 patients Affected• 4 procedures ordered in error

(including CT Scan)• 7 patients ordered for retesting• 6 misdiagnoses

8‐4

‐3

‐2

‐1

0

1

2

3

4

1 2 3 4 5 6 7 8 9 101112131415161718192021222324252627282930

Control 1 Values

‐4

‐3

‐2

‐1

0

1

2

3

4

1 2 3 4 5 6 7 8 9 101112131415161718192021222324252627282930

Control 2 Values

HOW COULD THIS LABMISS THIS ERROR?

CAP certified

JCI certified 2004

Singapore Service Class award 2004

ISO 15189 certified

Triple ISO certification

• ISO 9001

• ISO 14001

• ISO 18001

Awards and Awards and Awards…

9

We need Detailed QC HELP!

IS WASN’T JUST ONE BAD LAB – IT WAS A BAD MANUFACTURER

For 2 YEARS, Mayo Clinic: about 5% of all IGF-1 tests were false positives.

“If the Mayo Clinic observations are generalized, a laboratory performing 1000 IGF-1 tests/month would be expected to generate around 50 false-positive results each month. Some of these can be expected to lead to follow-up appointments or further testing and, ultimately, increased financial burden and anxiety for patients.”

UVA: 8-month period in 2011, “20 abnormally high IGF-1 results in 17 patients that did not agree with clinical findings. In 17 of the 20 samples, the IGF-1 concentrations measured by a mass spectrometric method were within reference intervals. In 7 of the patients, expensive growth hormone suppression tests were done; the results were within reference intervals in 6, with the result in the seventh nondiagnostic.”

10THE GREAT GLOBAL QC

SURVEY 2017

11

Collected March - June 2017More than 900 labs responded More than 105 countries represented

COUNTRIES THAT PARTICIPATED

12

AE - United Arab Emirates 23AL - Albania 1AM – Armenia 2AO – Angola 2AR – Argentina 5AS - American Samoa 1AT - Austria 1AU - Australia 16AW - Aruba 1BA - Bosnia Herzegovina 8BB - Barbados 1BD - Bangladesh 1BE - Belgium 7BH - Bahrain 2BI - Burundi 1BO - Bolivia 1BR - Brazil 6BW - Botswana 3BY – Belarus 1CA - Canada 41CH - Switzerland 3CL - Chile 5CN - China 3CO – Colombia 2CR - Costa Rica 1CZ - Czech Republic 1DE - Germany 2

DK - Denmark 2DZ - Algeria 1EC – Ecuador 1EE – Estonia 2

EG – Egypt 6

ES - Spain 4ET - Ethiopia 3FI - Finland 1FJ - Fiji 1FR - France 5FX - France, Met 3GB - United Kingdom 44GH - Ghana 3GR - Greece 3GY - Guyana 4HK - Hong Kong 3HR - Croatia 5ID - Indonesia 2IE – Ireland 8IL – Israel 1IN - India 25IR - Iran 4IS – Iceland 1IT – Italy 8JM - Jamaica 5JO – Jordan 3JP – Japan 1KE – Kenya 3KR - Korea, South 2KW – Kuwait 6KZ - Kazakhstan 2LB - Lebanon 12LK - Sri Lanka 2LT - Lithuania 1LV - Latvia 1LY - Libya 1

ME - Montenegro 1MK - Macedonia 4ML – Mali 1MT - Malta 1MW - Malawi 4MX – Mexico 9MY – Malaysia 13MZ – Mozambique 1NA – Namibia 3NG - Nigeria 4NL - Netherlands 6NO – Norway 2NP – Nepal 1NZ - New Zealand 2OM – Oman 6PA – Panama 3PE – Peru 5PG - Papua New Guinea 1PH – Philippines 10PK – Pakistan 3PL – Poland 3PR - Puerto Rico 9PT - Portugal 10QA - Qatar 5RO - Romania 1RS - Serbia 49

RU – Russia 1SA - Saudi Arabia 12SD - Sudan 2SE – Sweden 1SG – Singapore 7SI - Slovenia 1

SV - El Salvador 1SX - Sint Maarten 1TH - Thailand 5TR - Turkey 7TW - Taiwan 2TZ – Tanzania 1UA – Ukraine 2US - United States 350UY – Uruguay 2VE - Venezuela 4VI - Virgin Islands 1VN – Vietnam 7ZA - South Africa 8ZM - Zambia 7ZW - Zimbabwe 9

US - United States 38.5% 350RS - Serbia 5.4% 49GB - United Kingdom 4.8% 44CA - Canada 4.5% 41IN - India 2.8% 25AE - United Arab Emirates 2.5% 23

Top countries

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3

WHAT QC PRACTICES ARE BEING IMPLEMENTED IN THE “REAL WORLD”?

Anorexic QC

Gambler QC

Blind Man QC Nearly 900 laboratories> 105 countries

ANTIQUATED QC PRACTICES

14

FLATTERING, BUT POSSIBLY OVERKILL

15

HOW MANY LABS SET THEIR LIMITS TOO WIDE? (MULTIPLE RESPONSES ALLOWED)

16WHAT’S WRONG HERE?(ANONYMOUS US LAB)

17

• LJ Chart SD set to 0.15 mg/dL• Actual cumulative SD is 0.04 mg/dL• 1 SD limit is actually 3.75 SD limit!

MANUFACTURER CONTROLS USED BY A MAJORITY (MULTIPLE RESPONSES ALLOWED)

18

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4

WHAT DO LABS DO WHEN THEY’RE OUT-OF-CONTROL? (MULTIPLE RESPONSES ALLOWED)

19

ALARM FATIGUE

20

16.3817.32

26.77

17.32

11.65

1.89

0

5

10

15

20

25

30

several times per day once a day once every few days once a week once a month once a year

How often is the laboratory out of control? (635 labs)

1 of 3 labs is out-of-control every day!

HOW OFTEN DO LABS REPORT RESULTS? (EVEN THOUGH THEY’RE OUT OF CONTROL)

21

HOW HAVE LABS MANAGED THE COST OF QC? (MULTIPLE RESPONSES ALLOWED)

22WHAT HAVE WE LEARNED? THE BAD NEWS

• 1 in 3 Labs has out-of-control labs EVERY DAY

• 1 in 5 Labs will repeat controls at least 3 TIMES

• 1 in 10 Labs reports results even though they have out-of-control results

• A majority of labs use manufacturer controls or 2 SD control limits

• 60% of labs haven’t made any changes to manage their QC costs

• Despite all this, Labs may be running QC too infrequently!

23

“WESTGARD RULES”

THE ORIGINAL

THE FIRST INNOVATION IN QUALITY CONTROL FOR LABORATORIES

24

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5

THE ORIGINAL “WESTGARD RULES”

Maximize error detection from few measurements

Attempt to balance work with practicality

Classic laboratory workaround

25

Westgard JO, Barry PL, Hunt MR, Groth T. A multi-rule Shewhart chart for quality control in clinical chemistry. Clin Chem 1981;27:493-501.

https://www.westgard.com/mltirule.htmhttps://www.westgard.com/westgard-rules.htm 19

EXAMPLE OF 13SCONTROL RULEEXAMPLE OF 13SCONTROL RULE

20

EXAMPLE OF 22S CONTROL RULEEXAMPLE OF 22S CONTROL RULE

ANOTHER WAY YOU MIGHT SEEA 22SVIOLATION

28

WAIT? THERE’S MORE THAN ONE WAY TO INTERPRET A CONTROL RULE?

Within-material (within-level) but across runs

• Just looking at the high control values

Across-material (across-levels) but within-run

• Just look within current run (at both high & low controls, for example)

Across-material and across-run

29

EXAMPLE OF AN R4S CONTROL RULEVIOLATION

30

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22

EXAMPLE OF 41SCONTROL RULEEXAMPLE OF 41SCONTROL RULE

ANOTHER WAY YOU MIGHT SEE 41S

32

EXAMPLE OF A 10X CONTROL RULE

33

OTHER CONTROL RULES

8x – reject when 8 consecutive control measurements fall on one side of the mean

• Often used instead of 10x, particularly as “look back” rule when N=4 and R=2

• N is total number of control measurements within a run

• R is the number of runs for which control results are inspected

34

35

EXAMPLE 8X RULEEXAMPLE 8X RULE

212212

208208204204

188188

192192196196

200200

11 22 554433 66 77 88 99 1010

8x ruleviolation

OTHER CONTROL RULES

For 3 levels of control materials

• 2of32s – reject when 2 out of 3 control measurements exceed the same mean +2s or same mean -2s control limit

• 31s – reject when 3 consecutive control measurements exceed the same mean +1s or same mean -1s control limit

• 6x – reject when 6 consecutive control measurements fall on one side of the mean

36

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37

EXAMPLE 2OF32S RULE

+3s+3s

+2s+2s+1s+1s

-3s-3s

-2s-2s-1s-1s

MeanMean

11 22 554433 66 77 88 99 1010

2of32s ruleviolation

38

EXAMPLE 31S RULE

+3s+3s

+2s+2s+1s+1s

-3s-3s

-2s-2s-1s-1s

MeanMean

11 22 554433 66 77 88 99 1010

31s ruleviolation

39

EXAMPLE 6X RULEEXAMPLE 6X RULE

+3s+3s

+2s+2s+1s+1s

-3s-3s

-2s-2s-1s-1s

MeanMean

11 22 554433 66 77 88 99 1010

6x ruleviolation

ANOTHER WAY YOU MIGHT SEE A 10:X

(BUT IS THIS REALLY A SIGN TO REJECT THE RUN?)

40

IT DEPENDS…

• Is the 10x rule needed for proper quality assurance?

• What is the Sigma of the method?

• Is the 10x rule being interpreted across-materials? (on both high and low controls)(we already know it must be interpreted across-runs)

• If the 10x rule is not a rejection rule, is it worth using it as a warning rule?

41

“WESTGARD RULES”

THE PRESENT

OPTIMIZED MULTIRULESFOR TODAY’S INFORMATICS

42

Are we weary and wary of the 2s “warning rule”?

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8

WHEN DO WE NEED “WARNING” RULES?

In the “classic/manual” multirule, the “2s warning” was used to alert operators to start checking other rules (otherwise, don’t)

Today’s labs often have QC automated by software. The computer can check all the rules all the time – no warning necessary.

In that case, what do “Westgard Rules” look like?

43

Eliminate the “2s Warning” rule

17

MODERN MULTIRULE QC PROCEDURE (N=2)

QC Data

13s 22s R4s 41s 8x

ReportResults

Corrective Action

Use rules suited to multiples of 3

17

MODERN MULTIRULE QC PROCEDURE (N=3)

QC Data

13s 2of32s R4s 31s 6x

ReportResults

Corrective Action

“WESTGARD RULES”

THE FUTURE

SIX SIGMA QUALITY INTEGRATED INTO QUALITY ASSESSMENT AND CONTROL

46THE LATEST EVOLUTION:WESTGARD SIGMA RULES

47

48

Data QC

13s 22s R4s 41s 8X

Take Corrective Action

Report Results

No

Sigma Scale = (%TEa-%Bias)/%CV6σ 5σ 4σ 3σ

No No

Yes Yes Yes Yes Yes

N=2R=1

N=2R=1

N=4R=1

N=2R=2

N=2R=4

N=4R=2

No

Westgard Sigma Rules TM2 Levels of Controls

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9

HERE’S HOW TO RIGHT-SIZE SQC FOR HBA1C! TEA=6%, BIAS=0%, CV=1%,

Data QC

13s 22s R4s 41s 8X

Take Corrective Action

Report Results

No

Sigma Scale = (%TEa-%Bias)/%CV6σ 5σ 4σ 3σ

No No

Yes Yes Yes Yes Yes

N=2R=1

N=2R=1

N=4R=1

N=2R=2

N=2R=4

N=4R=2

No

1.Define QualityTEa=6%

2.Evaluate%Bias = 0%%CV = 1%

3.Calculate Sigma

(6-0)/1=6

5.Identify SQC13s

N=2 R=1

4.Inspect Sigma Scale

@ 6σ

HERE’S HOW TO RIGHT-SIZE SQC FOR HBA1C! TEA=6%, BIAS=1%, CV=1%,

Data QC

13s 22s R4s 41s 8X

Take Corrective Action

Report Results

No

Sigma Scale = (%TEa-%Bias)/%CV6σ 5σ 4σ 3σ

No No

Yes Yes Yes Yes Yes

N=2R=1

N=2R=1

N=4R=1

N=2R=2

N=2R=4

N=4R=2

No

1.Define QualityTEa=6%

2.Evaluate%Bias = 1%%CV = 1%

3.Calculate Sigma

(6-1)/1=5

5.Identify SQC13s/22s/R4s

N=2 R=1

4.Inspect Sigma Scale

@ 5σ

HERE’S HOW TO RIGHT-SIZE SQC FOR HBA1C! TEA=6%, BIAS=2%, CV=1%,

Data QC

13s 22s R4s 41s 8X

Take Corrective Action

Report Results

No

Sigma Scale = (%TEa-%Bias)/%CV6σ 5σ 4σ 3σ

No No

Yes Yes Yes Yes Yes

N=2R=1

N=2R=1

N=4R=1

N=2R=2

N=2R=4

N=4R=2

No

1.Define QualityTEa=6%

2.Evaluate%Bias = 2%%CV = 1%

3.Calculate Sigma

(6-2)/1=4

5.Identify SQC13s/22s/R4s/41s

N=4 R=1, or N=2 R=2

4.Inspect Sigma Scale

@ 4σ

SIX SIGMA IS AN INCREASINGLY IMPORTANT TECHNIQUE FOR LABS AROUND THE WORLD

• IFCC committee on HbA1c standardization recommends Six Sigma as the way to judge assay quality.Clin Chem. 2015 May;61(5):752-9. doi: 10.1373/clinchem.2014.235333. Epub 2015 Mar 3.Investigation of 2 models to set and evaluate quality targets for hb a1c: biological variation and sigma-metrics.Weykamp C1, John G2, Gillery P3, English E4, Ji L5, Lenters-Westra E6, Little RR7, Roglic G8, Sacks DB9, Takei I10; IFCC Task Force on Implementation of HbA1c Standardization.

• IFCC / EFLM committee on Pre-analytical and Post-analytical Quality Indicators recommends benchmarking on the Sigma scaleClin Chem Lab Med. 2015 May;53(6):943-8. doi: 10.1515/cclm-2014-1124.Performance criteria and quality indicators for the pre-analytical phase.Plebani M, Sciacovelli L, Aita A, Pelloso M, Chiozza ML.

• Collective Opinion Paper 2013/2015 in Australian recommends adoption of Six Sigma metricsCollective Opinion Paper on a 2013 AACB Workshop of Experts seeking Harmonisation of Approaches to Setting a Laboratory Quality Control Policy Graham Jones John Calleja Douglas Chesher Curtis Parvin John Yundt-Pacheco Mark Mackay Tony BadrickClin Biochem Rev 36 (3) 2015

• Belgian EQA program offers Sigma-metrics to their participantsClin Chem Lab Med. 2017 Feb 9. pii: /j/cclm.ahead-of-print/cclm-2016-0970/cclm-2016-0970.xml. doi: 10.1515/cclm-2016-0970. [Epub ahead of print]Expressing analytical performance from multi-sample evaluation in laboratory EQA.Thelen MH, Jansen RT, Weykamp CW, Steigstra H, Meijer R, Cobbaert CM.

• Sigma-metrics calculated by Bio-Rad, Randox, MAS, and Technopath

52SIX SIGMA: TELLS US WE HAVE A TARGET TO HIT

Defects Per Million (DPM)

Scale of 0 to 6 (Sigma short-term scale)

6

5

4

3

2

World Class Performance (3.4 DPM)

3 Sigma is minimum for any business or manufacturing process (66,807 dpm)

WHAT DOES SIX SIGMA ACTUALLY MEAN?

54

-6s -5s -4s -3s -2s -1s 0s 1s 2s 3s 4s 5s 6s

- ToleranceSpecification

+ ToleranceSpecification

Target

+6 SDs should fit into spec

-6 SDs should fit into spec

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10

TEST QUALITY REQUIREMENTS:WHERE TO FIND THEM

Total Allowable Errors (TEa)

•PT/EQA groups

•CLIA

•RCPA

•Rilibak

•Biologic Variation Database “Ricos Goals”

• SIGMA VP PROGRAM

55

http://www.westgard.com/biodatabase1.htm

56

HOW DO WE MEASURE (SIX) SIGMA PERFORMANCE?

Measure Variation – Use existing data

•Can we measure imprecision (CV)?

•Can we measure inaccuracy (bias)?

57

SIGMA METRIC EQUATION FOR ANALYTICAL PROCESS PERFORMANCE

Sigma-metric = (TEa – Bias)/CV

-6s -5s -4s -3s -2s -1s 0s 1s 2s 3s 4s 5s 6s

- TEa + TEa

defects

Bias

CV

Tru

e V

alu

e

A Core Lab Sigma-metric Calculation

3 levels of cholesterol method, Clin Chem July 2014 CLIA PT criterion for acceptability = 10%

Total Precision (CV):  1.0% 0.9% 1.0%

Bias : 3.0% 2.5% 2.3%

Sigma = (10 – 3) / 1.0= 7.0 / 1.0= 7.0

Sigma = (10‐2.5) / 0.9= 7.5 / 0.9= 8.3

Sigma = (10 – 2.3) / 1.0 Average Sigma = (7.0 + 8.3 + 7.7) / 3 = 7.67= 7.7 / 1.0= 7.7

QC FREQUENCY

RUN LENGTH

WHAT’S A SCIENTIFIC DATA-DRIVEN WAY TO DETERMINE QC FREQUENCY?

59

HOW OFTEN DO LABS RUN CONTROLS?(MULTIPLE RESPONSES ALLOWED)

60

25.5%18.8% 17.5%

51.4%

1.9% 1.8% 0.4%0.0%

10.0%

20.0%

30.0%

40.0%

50.0%

60.0%

Everyshift

Twice aday

Threetimes a

day

Once aday

Once aweek

Once amonth

Don'tknow

Global Labs: How often do they run QC? (685 labs)

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11

WE CAN CHOOSE METHODS, QC RULES, AND CONTROLS: NOW HOW ABOUT RUN LENGTH?

Curt Parvin (of Bio-Rad) concepts

• Ref: Parvin CA. Assessing the impact of the frequency of Quality Control testing on the quality of reported patient results. Clin Chem2008;54:2049-54.

• Theory is difficult, calculations complicated, but provides a quantitative, objective, reproducibleassessment of patient risk

61

NEW RISK VARIABLE: MAXE(NUF)

MAXimum Expected Number of Unreliable Final patient test results if an error condition goes undetected

• Increase in erroneous or defective test results

• Under the condition that a systematic error occurs but goes undetected

• Depends on the error detection capabilities of a specific SQC procedure, i.e., its power curve

62

EXPECTED SQC BEHAVIOR

Small errors difficult to detect, so E(Nuf) increases

Large errors readily detected by SQC, E(Nuf) decreases

Leads to a maximum that is the worst case condition

63

0

0.5

1

1.5

2

2.5

3

0 0.5 1 1.5 2 2.5 3 3.5 4

E(N

uf)

SE (multiples of SD)

MR2

MR4

MMaxE(Nuf) of 2.7

MMaxE(Nuf) of 0.55

NEW GRAPHICAL TOOLS NOW AVAILABLE FOR PARVIN’SPATIENT RISK MODEL

Nomograms relating Sigma quality to MaxE(Nuf) for various SQC procedures

• Yago & Alcover. Clin Chem 2016;62:959-965.• Single-rule SQC procedures

• Bayat. Clin Chem Lab Med 2017• Multi-rule SQC procedures

• Bayat, Westgard, & Westgard. J Appl Lab Med 2017• Graphical tools to support CLSI C24-Ed4 guidance

• Westgard, Hassan & Westgard Clinical Chemistry Feb 2018, 64 (2) 289-296;

• Planning Risk-Based SQC Schedules for Bracketed Operation of Continuous Production Analyzers

64

RISK ASSESSMENT THROUGH SIGMA-METRICS

65

CCLM 2017 – Patient Specimen Risk “Nomograms” detail the # of Patient Specimens put at risk given a specific QC frequency and specific QC rule (example: 100 specimens bracketed)

QUANTITATIVE RISK ASSESSMENT OF TESTING?

NEW WESTGARD TOOL:

SIGMA QC FREQUENCY NOMOGRAM

66

50

100

200

300

400

500

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12

HOW DO WE PUT IT ALL TOGETHER?

Sigma-metric

Control Rule N QC Frequency Controls per 1000

6 Sigma 1:3s N=2 N=2 1 per 1000 patients 2

5 Sigma 1:3s/2:2s/R:4s N=2 N=2 1 per 200 patients 10

4 Sigma 1:3s/2:2s/R:4s/4:1s N=4 1 per 200 patients 20

3 Sigma 1:3s/2:2s/R:4s/4:1s/10:x N=8 1 per 50 patients 120

< 2 Sigma MAX “Westgard Rules” Never enough

1 per 10 patients 600

67

SAVINGS FROM WESTGARD RULE OPTIMIZATION AND SIX SIGMA:REDUCTIONS IN QC EVENTS

Labor Savings

–Savings from running QC q12 hour versus q8 hour• ~$11,000 per year (1 hour per day) 0.175 FTE

–Less investigation of QC failures• Over 85% fewer QC failures to investigate

2014: ran 185,964 QCs, 5 insts, 70 analytes– Assays <5 Sigma = 14.7% outlier rate (3,272) [27,336]– Assays >5 Sigma = 2.1% outlier rate (896) [3,905]– Assay >6 Sigma = 0.7% outlier rate (836) [1,302]

J. Litten and J. Householder; Practical Applications of Sigma Metrics to Evaluate Assay Quality, 2013 AACC Poster.

SIMILAR SAVINGS IN OTHER LABS

2012 AACC poster, Sunway Medical Centre, Malaysia

Reduced use of QC and calibrator material by 38% (2011)

Savings of over $19,000 USD in 2010 and 2011 (failure costs reduced)

Over 6 years: > $100,000 savings

69Sakiman, Z et al. Cost Savings by Applying Six Sigma Metrics for Internal

Quality Control. Poster from Sunway Medical Center, Petaling Jaya, Malaysia.

STILL MORE SIMILAR OUTCOMES OF SIGMA-METRICS & REDESIGN OF QC

70

Hanita, O. Reducing False Quality Control Failure Rate with Implementation of Six-Sigma Statistical Quality Control Management Program. Poster from 2016 AACC Annual Meeting.

Hung, HY et al. Laboratory Labor and Cost Efficiency Improvement with the Implementation of Six-Sigma Statistical Quality Control Management, Poster from Chi Mei Medical Center, Tainan, Taiwan.

HUKM Hospital, Malaysia• 14.2% reduction in reagent and

control material costs• 91% reduction of false rejections • >250 hours saved (295 to 26) in

troubleshooting false rejects• >$9,000 annual savings in control

materials

ChiMei Hospitals, Tainan, Taiwan• >85% in control costs• >$50,000 annual savings in reduced

reagent and control consumption• >200 hours saved in troubleshooting

(240 hours down to 35 hours)

Wu L1, Jülicher P2, Liu L3

1ChiMei Medical Center, Tainan, Taiwan; 2Abbott Diagnostics, Wiesbaden, Germany; 3ChiMei Medical Center, Health Management Center, Tainan, Taiwan

ISPOR 7th Asia-Pacific Conference, 3-6 September 2016, Singapore

UNDERSTANDING THE IMPACT OF LABORATORY PERFORMANCE ON OUTCOMES IN A SCREENING POPULATION FOR CARDIOVASCULAR DISEASE IN TAIWAN

Data were collected from 1,396 people (Age >=40 years) enrolled for CVD screeningbetween January and April 2015 in Tainan (Table 1).

A time-to-event microsimulation model was developed (Figure 1). Starting with screening,each individual was classified into risk categories based on observed values for LDL-,HDL-, total cholesterol, and a 10-years CVD risk score. Patients with observed values ofLDL≥190mg/L, 70<LDL<190 and a risk score ≥7.5%, and diabetic patients with LDLbetween 70 and 190 plus a risk score between 5 and 7.5% were referred for treatment.They received lipid lowering drugs thus reducing risk for a CVD event. Individuals notassigned to treatment remained in the “No treatment”- state until the next screening cycleafter 1-4 years, the occurrence of a CVD event, or death.

Minimum and optimum test specifications as suggested in literature were tested against acontrol scenario assuming perfect performances (Table 2).

Samples were bootstrapped from the cohort with 100,000 iterations. Model followed alifetime horizon and a health system perspective. Results were expressed in costs, qualityadjusted life-years (QALY), and relative over- or under-treatment. Model was tested in 1-way and probabilistic sensitivity analysis.

Introduction

Risk scores for cardiovascular disease (CVD) events based on laboratory values have been established in primary prevention programs [1]. The performance of laboratory test systems may lead to discordant treatment decisions in some cases.The goal of this study was to investigate the impact of laboratory diagnostic system performance on outcomes in a screening population for CVD in Taiwan.

Results

Table 3. Model input assumptions.

(1) All costs adjusted for inflation with a 3% rate to 2015 New Taiwan dollar.(2) A range of ±25% was used to create upper and lower bounds.

Table 2. Test performance of comparing strategies

Methods

Table 2. Incremental results from microsimulation.

Minimum strategy (MIN), Optimum strategy (OPT), Control strategy (CON) as defined in Table 2. *Per 1,000 individuals screened.

Figure 2. Incremental costs and QALY per strategy compared to the Control.

Microsimulation with 100,000 samples. Mean, 95%CI of Δ Costs per patient, and Δ QALY per 1,000 subjects.

Figure 4. Impact of increasing Bias and CV on discordant treatments.

OT: Over-treated; UT: Under-treated. No significant deviation from the Control strategy was observed for both, the number of individuals over-treated with increasing negative bias, and the number of individuals under-treated with increasing positive bias

Figure 1. Time-to-event microsimulation model structure

StrategyTotal -C HDL-C LDL-C

SourceBias, % CV, % Bias, % CV, % Bias, % CV, %

Mimimun (MIN) 6.2 4.5 8.4 5.5 8.2 5.9[16,17]

Optimum (OPT) 2.1 1.5 2.8 1.8 2.7 2.9

Control (CON) 0.0 0.0 0.0 0.0 0.0 0.0 Assumption

Outcome valueMIN vs. CON OPT vs. CON MIN vs.OPT

Mean (95%CI) Mean 95%CI Mean 95%CI

Δ Costs per patient, NT$ 8753 (7516; 9990) 2075 (844; 3307) 6678

(5440; 7916)

Δ QALY* -56 (-96; -17) -21 (-60; 18) -36

-75; 3)

Δ Total LY* -131 (-220; -43) -33 (-122; 55) -98

(-187; -10)

(5

Variable Value Distribution Source

Setting, risk & eventsCVD risk (10 years) Risk based equations [1]

In-hospital mortality from stroke 10.1 Beta [2]In-hospital mortality from AMI 6.5 Beta [3]Mortality from stroke at 1 year, % 12.0 Weibull [2]Mortality from MI at 1 year, % 6.0 Weibull [4]

Mortality (non-CVD) Age-, sex-specific lifetable Weibull [5]

Annual risk for recurrent CVD, % 6.8 Weibull [4]

Risk reduction under treatment, % (95%CI) 65 (58, 73) Uniform [6]

CVD event type (Stroke vs. MI), % 76 Beta [7]Smoking prevalence Male, % (95%CI) 31 (28.0, 35.2) Uniform [8]Smoking prevalence Female, % (95%CI) 3.4 (2.8, 4.2) Uniform [8]

Laboratory results Mean from cohort Normal AssumptionScreening cycle, years 1 to 4 Uniform AssumptionUtilityBaseline 0.936 Beta [9]Lipid lowering treatment, Mean (SD) 0.934 (0.001) Beta [10]MI (disutility), Mean (SD) 0.080 (0.048) Beta [9]

Stroke (disutility), Mean (SD) 0.242 (0.039) Beta [9]Post MI 0.799 (0.010) Beta [9]Post stroke 0.576 (0.010) Beta [9]Costs, NT$1,2

Screening & visit 5,585 Uniform [11]Permanent lipid lowering treatment 15,639 Uniform [12]

Stroke 74,832 Uniform [13]Post-stroke 45,630 Uniform [14]MI 189,497 Uniform [15]Post MI 82,897 Uniform [14]

Annual discount rate for costs and utility, % 3.0

Variable Mean (SE)Sex (% women) 35.9 Age, years* 52.9 (40-85)BMI 24.2 (0.1)Pulse 72.9 (0.3)BPSys (mmHg) 116.5 (0.5)BPDia (mmHg) 74.2 (0.3)

GLUC_FAST 100.8 (0.8)TCHOL (mg/dL) 202.2 (1.0)HDL-C (mg/dL) 54.7 (0.4)LDL-C (mg/dL) 132.1 (0.9)

Table 1.

Characteristics of screening cohort

(n=1,396)

Results in terms of incremental values compared to the controlscenario are summarized in Table 2.

Analytical measurement uncertainty caused by CV and bias resultedin discordant management in some cases. The MIN and OPTstrategy led to different decisions in 14.1% and 4.1%, respectively.Patients who had not received preventive treatment based onerroneous results had a higher risk for CVD events at an earliertime. The observed strategies showed a small but significantlyincreased number of CVD events and CVD related deathscompared to the control. MIN resulted in a loss of life years (LY) of131 p. 1,000 subjects

The “Minimum” and “Optimum” strategy led to higher costscompared to the Control for 32% and 27%, respectively (Fig. 3).

As revealed from a sensitivity analysis, for each increase inpercent point of CV, negative or positive bias 22, 43 or 7individuals per 1,000 screened subjects would be either over- orunder-treated compared to the control (Fig. 4, Tab. 3). Negativebias particularly increased the risk for denying preventivetreatment, and would affect six times more patients than positivebias.

Incremental costs per patients caused from discordantmanagement decisions and related consequences would accrueto NT$786 (96%CI 734;838), NT$762 (612;912) and NT$699(668;729) per percent increase in negative bias, positive bias andCV, respectively (Tab. 3).

Variable Response Coeff. (95%CI) R-Sq, %

(-) bias ΔUT, per 1,000 subjects 43.3 (40.6; 45.9)

ΔCosts, NT$ 786 (734;838)

(+) bias ΔOT, per 1,000 subjects 6.5 (5.6;7.3)

ΔCosts, NT$ 762 (612; 912)

CV ΔUT, per 1,000 subjects 10.2 (9.8;10.6)

ΔOT, per 1,000 subjects 12.1 (11.8;12.5)

ΔCosts, NT$ 699 (668;729)

Table 3. Impact of CV and bias on over- and under-treated individuals, and incremental

costs.

OT/ UT: Over-/Under-treated; Data based on linear regression model. Sensitivity analyses assumed perfect %CV or bias.

Figure 3. Distribution of incremental costs (IC) per strategy.

per 1,000 subjects (95%CI 43, 220), whereas a non-significant trend was observed for the OPT performance. Loss inQALY resulting from unnecessary treatment, earlier and increased risk for events, or increased mortality was found to besignificant for MIN but not for OPT.

CVD related life-time costs were significantly higher compared to CON for MIN (+NT$ 8,753) and OPT (+NT$ 2,075).

AcknowledgementWe thank Roger Low and Sten Westgard for motivation and fruitful discussions.

1. Stone NJ, Robinson JG, Lichtenstein AH, et al. 2013 ACC/AHA guideline on the treatment of blood cholesterol to reduce atherosclerotic cardiovascular risk in adults. Circulation. 2014;129(25 Suppl 2):S1-45.

2. Lee HC, Chang KC, Huang YC, et al. Readmission, mortality, and first-year medical costs after stroke. JCMA. 2013;76(12):703-714.3. Yin WH, Lu TH, Chen KC, et al. The temporal trends of incidence, treatment, and in-hospital mortality of acute myocardial infarction over 15years in a Taiwanese population. Int J

Card. 2016;209:103-113.4. Chiang FT, Shyu KG, Wu CJ, et al. Predictors of 1-year outcomes in the Taiwan Acute Coronary Syndrome Full Spectrum Registry. J Formos Med Assoc. 2014;113(11):794-8025. Ministry of Interior, Department of Statistics, Taiwan. Liftetable 2013. http://sowf.moi.gov.tw/stat/english/elife/te102210.htm. Accessed May 18, 2016.6. Taylor F, Huffman M, Macedo A, et al. Statins for the primary prevention of cardiovascular disease. The Cochrane database of systematic reviews. 2013(1).7. Cheng CL, Chien HC, Lee CH, Lin SJ, Yang YH. Validity of in-hospital mortality data among patients with acute myocardial infarction or stroke in National Health Insurance Research

Database in Taiwan. Int J Card. 2015;201:96-1018. Ng M, Freeman MK, Fleming TD, et al. Smoking prevalence and cigarette consumption in 187 countries, 1980-2012. JAMA. 2014; 311(2):183-92.9. Kang EJ, Ko SK. A catalogue of EQ-5D utility weights for chronic diseases among noninstitutionalized community residents in Korea. Value Health. 2009;12 Suppl 3:S114-117.10.Pandya A, Sy S, Cho S, Weinstein MC, Gaziano TA. Cost-effectiveness of 10-Year Risk Thresholds for Initiation of Statin Therapy for Primary Prevention of Cardiovascular Disease.

JAMA. 2015;314(2):142-150.11.Lin YK, Chen CP, Tsai WC, Chiao YC, Lin BY. Cost-effectiveness of clinical pathway in coronary artery bypass surgery. J Med Sys. 2011;35(2):203-213.12.Cobiac LJ, Magnus A, Barendregt JJ, Carter R, Vos T. Improving the cost-effectiveness of cardiovascular disease prevention in Australia: a modelling study. BMC Public Health.

2012;12(389).13.Lien HM, Chou SY, Liu JT. Hospital ownership and performance: evidence from stroke and cardiac treatment in Taiwan. J Health Econ. 2008;27(5):1208-1223.14.Chung CW, Wang JD, Yu CF, Yang MC. Lifetime medical expenditure and life expectancy lost attributable to smoking through major smoking related diseases in Taiwan. Tob Control.

2007;16(6):394-399.

References

LimitationsResults are limited to the information derived from the cohort. Risk scores may not accurately estimate the actual risk. Patient characteristics were sampled from distributions in order to reflect variability and uncertainty. The model assumed a stable lipid status over the time span of the simulation.

Conclusions• Analytical measurement uncertainty may impose a higher risk for missing prevention opportunities.

• The selection of high performance diagnostic systems plus a strict quality control management in the laboratory conforming to the optimum specification is critical to consistently providing high and efficient quality of care.

HEALTH ECONOMICS OUTCOMES OF OPTIMAL SIX SIGMA QUALITY

HEOR Focus: impact of individual risk categorization and 10-year CVD score.Samples bootstrapped from [historical database] cohort with 100,000 iterations.Model followed a lifetime horizon and a health system perspective.

Tests included:• LDL• HDL• total cholesterol

Variables studied:• Minimum (low Sigma) test performance

• Optimum (high Sigma) test performance

Outcomes assessed:• Costs of patient care• Over- and under-treatment of patient• Quality-adjusted life-years (QALY) of patient

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HOW SIX SIGMA METHODS IMPACT QC AND PATIENT OUTCOMES

Discordant Treatment Impact:

For each percentage increase in…

+1% Imprecision = + 22 / 1,000 patients over/under-treated

-1% Negative bias = + 43 / 1,000 patients undertreated

+1% Positive bias = + 22 / 1,000 patients overtreated

Cost Impact:

For each percentage increase in…

-1% Negative bias = NT$786 (96%CI 734;838),

+1% Negative bias = NT$762 (612;912)

+1% Imprecision = NT$699 (668;729)

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HOW SIX SIGMA METHODS IMPACT QC AND PATIENT OUTCOMES

Impact of both CV and Bias on Discordant Management:

Minimum (low Sigma) causes 14.1% of patients to incur discordant health management

Optimum (high Sigma) causes 4.1% of patients to incur discordant health management

LOSS OF LIFE YEARS PER 1,000 PATIENTS:

Minimum (low Sigma) causes 131 Life Years Loss

Optimum (high Sigma) causes no statistically significant loss of life versus perfect scenario.

CVD LIFETIME COSTS PER PATIENT:

MIN (+NT$ 8,753) vs. OPT (+NT$ 2,075).

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Figure 2. Incremental costs and QALY per strategy compared to the Control.Microsimulation with 100,000 samples. Mean, 95%CI of Δ Costs per patient, and Δ QALY per 1,000 subjects.

CONCLUSION“Westgard Rules” can evolve with the laboratory and equipment

Labs must evolve how they run QC

Six Sigma tools allow the laboratory to

• Identify the RIGHT method

• Select the RIGHT rules

• Run the RIGHT number of controls

• Run the controls at the RIGHT time and frequency

• Support the RIGHT patient diagnosis and outcome

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