wfp fundamentals: the build - coaa wfp... · wfp fundamentals: the build simulation details ......

39
ASI - WFPF Simulation Details.docx WFP Fundamentals: The Build Simulation Details DOCUMENT VERSION Revision Description Date Rev. A Simulation updated and document imported to 2013 template 01 JAN 13

Upload: truongnhan

Post on 05-Feb-2018

235 views

Category:

Documents


0 download

TRANSCRIPT

ASI - WFPF Simulation Details.docx

WFPFundamentals:TheBuildSimulationDetails

DOCUMENT VERSION

Revision Description Date

Rev. A Simulation updated and document imported to 2013 template

01 JAN 13

ASI - WFPF Simulation Details.docx

Record of Revision

Revision Date Revision Description Originated By Reviewed By Approved By

Rev. 0 01 AUG 2007

Simulation Published Lloyd Rankin Lloyd Rankin Lloyd Rankin

Rev. A 01 JAN 13 Simulation updated and document imported to

2013 template Lloyd Rankin,

Steve Manktelow

Lloyd Rankin Lloyd Rankin

Copyright and Disclaimer Information

ASI and respective logos are either registered trademarks or trademarks of Ascension Systems, Inc. in Canada and / or other countries. All other trademarks are the property of their respective owners.

© 2013 Ascension Systems, Inc. All rights reserved.

ASI - WFPF Simulation Details.docx

Contents 1. Background ........................................................................................................................................... 2

2. Contracting Strategy ............................................................................................................................. 2

3. Complexity ............................................................................................................................................ 2

4. Construction Management ................................................................................................................... 2

5. Project Controls .................................................................................................................................... 3

6. Engineering ........................................................................................................................................... 3

7. Materials Management ........................................................................................................................ 3

8. Fabrication ............................................................................................................................................ 3

9. Equipment, Scaffolding and Specialty Tools ......................................................................................... 4

10. Claims ................................................................................................................................................ 4

11. Permitting and Safety ....................................................................................................................... 4

12. Laydown Areas .................................................................................................................................. 4

13. Scope of Work ................................................................................................................................... 4

14. Construction ...................................................................................................................................... 5

14.1 Civil ................................................................................................................................................ 5

14.2 Structural Steel .............................................................................................................................. 5

ASI - WFPF Simulation Details.docx

14.3 Piping ............................................................................................................................................. 5

15. Quality Assurance/Quality Control (QA/QC) ..................................................................................... 5

16. Hydrotesting ..................................................................................................................................... 6

APPENDIX A: PIPERACK VIEWS ....................................................................................................................... i

APPENDIX B: PILING DRAWING ..................................................................................................................... ii

APPENDIX C: PLOT PLAN .............................................................................................................................. iii

APPENDIX D: STEEL DRAWINGS ................................................................................................................... iv

APPENDIX E: ISOMETRIC DRAWINGS ............................................................................................................ v

APPENDIX F: PLASTIC PIPE NUMBERING SYSTEM ........................................................................................ vi

ASI - WFPF S

1.

ASOC (AcompandevelopprojectInvestogreenfiproduc

2.

There aMost coare beiperformsome c

3.

The comusing mstakehoinvento

4.

The enghired a course

Simulation Deta

Backgr

Ascension/ SAny, two estabping conventi and the budg

or money waseld project wtion of 65 mi

Contra

are 16 primarompanies areng constructe

med in some cases by a con

Compl

mplexity of thmultiple rules olders have dory managem

Constr

gineering comconstructioninstructor).

ils.docx

round

AIT Oil Compablished Canadional plays (uget is several

s required to pwith a three-ye

llion barrels.

acting St

ry constructioe working on ed on a lump-cases by the e

nstruction ma

lexity

he project is tof credit, muifferent desig

ment systems.

ruction M

mpanies and cn manager to

any) is a jointdian conventio

pstream and orders of maput the deal tear construct

trategy

on contractorsa cost-reimbu-sum basis. Thengineering,

anager hired b

the result of multiple progresgnators for th

Manage

construction manage the p

t venture of Aonal oil compdownstream

agnitude largetogether and tion schedule

s, multiple suursable basis,he constructiprocurementby the owner

multiple stakessing systems

he same parts

ment

firms are notproject: TFI C

WFP Fund

Ascension Oil panies. While

m), this is theirer than what the project -, a $10 billion

ubcontractors, but some smon managemt & constructr.

eholders wors, multiple cos, tools, and e

t configured aConstruction M

damentals: SAscens

Revision:

Company anboth firms h

r first heavy othey are acc

- UFI (Upgraden budget and

s and four engmaller, discret

ment function ion (EPC) com

king a varietyoding systemsequipment) a

as an EPC andManagement

Simulation Dsion SystemsA (January 2

Page

d SAIT Oil ave experienoil developmeustomed to. er Facility 1) -a target annu

gineering firmte pieces of w is being

mpany, and in

y of shifts ands (many nd multiple

d the owner ht (CM), Inc. (th

etails s, Inc. 2013)

e 2 of 6

ce ent

- is a ual

ms. work

n

d

has he

ASI - WFPF S

5.

The conprojectrequirecontrol

6.

The engestablisbeing d

Scope cmateria

7.

To reduthose mrule is nwere ex

Delays contrac

8.

To redufabricatsite by

Simulation Deta

Projec

nstruction ma controls. The

ements. Projes group.

Engine

gineering for shed industriadeveloped by

changes and aals. These sco

Mater

uce costs, ASOmaterials onlynot expected xpected to be

in engineerinctors will only

Fabric

uce costs, fabted off-site inthe contracto

ils.docx

ct Contro

anager has idey are also re

ect control req

eering

the pipe rackal engineeringConvex Engin

additions havope changes w

rials Man

OC has decidey when the CWto be a prob

e purchased o

ng have resulty be able to a

ation

brication is ben Edmonton aor.

ols

entified interequired to repquirements w

k (CWP 200) ig company. Tneering.

ve delayed thewhere initiate

nageme

ed to store alWP (Construclem because or fabricated

ted in delays ccess materia

eing done on aand transport

rnal requiremport progress will be provide

s being compThe CWP 200

e completioned by ASOC.

nt

l materials inction Work Pawhen the exeprior to the s

in procuring pals attached t

a unit-cost bated to site ins

WFP Fund

ments for the cbased on the

ed by the con

pleted by Fluopipe rack wil

n of engineeri

their warehoackage) is 100ecution plan wstart of const

purchased anto the CWP th

asis for steel. tallation. Pilin

damentals: SAscens

Revision:

contractors te CM project nstruction ma

or Engineeringl tie in to CW

ng and procu

ousing facility0% complete.was developeruction.

nd fabricated hat they have

Pipe spools angs are being

Simulation Dsion SystemsA (January 2

Page

o do their owcontrols grou

anager’s proje

g, a well-WP 300, which

urement of

y and release . The 100% reed, all materi

materials. Noe been assigne

are being g fabricated o

etails s, Inc. 2013)

e 3 of 6

wn up’s ect

h is

elease als

ote: ed.

off-

ASI - WFPF S

9.

To redua varietrequestassigneThese wdetailed

10.

Even thnot be

11.

Prior tosafety orequireis requi

12.

All laydwere ba

13.

The clathrough

Simulation Deta

Equipm

uce costs, ASOty of locationt. Note: contr

ed. The locatiowere based od equipment,

Claims

hough this is areimbursed, t

Permit

o gaining acceorientation aned for all heavired must foll

Laydow

down areas haased on the le

Scope

ssroom consth much of the

ils.docx

ment, Sc

OC has decides around the ractors will onons have been the level-3 , scaffolding a

s

a cost-reimbuthe contracto

tting and

ess to the sitend wear all devy lift and excow detailed p

wn Area

ave been idenevel-3 schedu

of Work

truction is at e project.

caffoldin

ed to store alworksite and

nly be able ton identified bschedule and

and specialty

ursable contraor may opt to

d Safety

e, the contracesignated Per

cavation activpermitting ins

as

ntified based ule and were

k

1/10 scale an

ng and S

l equipment, d release thoso access itemsbased on the d were determ

tools, please

act, in cases wo make a claim

y

tor and otherrsonal Protec

vities prior to structions.

on the CWP ddetermined

nd this is part

WFP Fund

Specialty

scaffolding mse items to ths attached toCWP develop

mined prior toe see the reso

where the CMm (e.g., trainin

r parties will ctive Equipmework comme

developed byprior to contr

of a much la

damentals: SAscens

Revision:

y Tools

materials andhe contractor the CWP tha

ped by the eno contractor

ource handou

M recommendng costs).

be required tent (PPE). Perencing. Areas

y the engineeractor selecti

rger pipe rac

Simulation Dsion SystemsA (January 2

Page

specialty toos upon writte

at they have bngineering firmselection. Fot.

ds that some

to complete armitting is where perm

ering firms. Thon.

k that contin

etails s, Inc. 2013)

e 4 of 6

ols in en been ms.

or

costs

a

itting

hese

ues

ASI - WFPF S

14.

14.1

Nationavery exin the Cthe lonstructu

Delays

14.2

The steThe ereAccordwareho

Delays

14.3

Piping fcapabledelivere

Delays

15.

QA/QC indicate

Simulation Deta

Constr

Civil

al Earthworksxperienced anCWP) will be ig-boom cranral or piping s

in engineerin

Structu

eel work has bection is beinging to the exe

ousing prior to

in engineerin

Piping

fabrication ane contractor. ed to ASOC fo

in engineerin

Qualit

will ensure ted in the mos

ils.docx

ruction

s has been sund capable co

nstalled usinge. In the execstarting, so th

ng have result

ural Steel

been sub-cong done by Steecution plan, o the start of

ng have result

nd erection isAccording to

or warehousi

ng have result

y Assura

hat constructst recent vers

b-contractedntractor. To rg the short-b

cution plan, thhis condition

ted in delays

tracted with eel Structuresthe steel sho

f steel erectio

ted in delays

s being done bthe executio

ng prior to th

ted in delays

ance/Qu

tion adheres tsion of the CW

d to completereduce equipoom crane, phe civil work should not ne

in procuring p

the fabricatios, an experienould be fabricon.

in procuring p

by the prime on plan, spoolhe start of pip

in procuring p

uality Co

to all site safeWP.

WFP Fund

e the civil portment costs, a

prior to instalwas planned egatively imp

purchased an

on of steel annced and veryated and deli

purchased an

contractor Dl fabrication s

pe erection.

purchased an

ontrol (Q

ety standards

damentals: SAscens

Revision:

tion of the coall perimeter ling the centrto be comple

pact the const

nd fabricated

nd is being doy capable conivered to ASO

nd fabricated

epot, an expeshould be com

nd fabricated

QA/QC)

s and is const

Simulation Dsion SystemsA (January 2

Page

ontract. They pilings (as sh

ral pilings usinete prior to truction activ

materials.

one by ASI Stentractor. OC for

materials.

erienced andmpleted and

materials.

tructed as

etails s, Inc. 2013)

e 5 of 6

are a own ng

vities.

eel.

very

ASI - WFPF S

16.

Each linhydrote

Simulation Deta

Hydro

ne needs to besting will be

ils.docx

testing

e checked anperformed b

nd tagged as cby another co

complete to sntractor.

WFP Fund

support hydro

damentals: SAscens

Revision:

otesting. Note

Simulation Dsion SystemsA (January 2

Page

e: the actual

etails s, Inc. 2013)

e 6 of 6

ASI - WFPF S

APPE

See foll

Simulation Deta

ENDIX A

lowing page(s

ils.docx

A: PIPERA

s)

ACK VIEWWS

WFP Funddamentals: SAscens

Revision: Simulation Dsion SystemsA (January 2

etails s, Inc. 2013)

i

ASI - WFPF S

APPE

See foll

Simulation Deta

ENDIX B

lowing page(s

ils.docx

B: PILING

s)

G DRAWING

WFP Funddamentals: SAscens

Revision: Simulation Dsion SystemsA (January 2

etails s, Inc. 2013)

ii

ASI - WFPF S

APPE

See foll

Simulation Deta

ENDIX C

lowing page(s

ils.docx

C: PLOT P

s)

PLAN

WFP Funddamentals: SAscens

Revision: Simulation Dsion SystemsA (January 2

etails s, Inc. 2013)

iii

ASI - WFPF S

APPE

See foll

Simulation Deta

ENDIX D

lowing page(s

ils.docx

D: STEEL

s)

DRAWINNGS

WFP Funddamentals: SAscens

Revision: Simulation Dsion SystemsA (January 2

etails s, Inc. 2013)

iv

ASI - WFPF S

APPE

See foll

Simulation Deta

ENDIX E

lowing page(s

ils.docx

: ISOME

s)

ETRIC DRRAWING

WFP Fund

GS

damentals: SAscens

Revision: Simulation Dsion SystemsA (January 2

etails s, Inc. 2013)

v

ASI - WFPF S

APPE

Simulation Deta

ENDIX F

Str

St

St

ils.docx

: PLASTI

raight Pipe Elbows

traight Pipe Elbows 2 x 3 T Drains

traight Pipe Elbows

IC PIPE N

PLASTIC PIP

NUMBER

PE NUMBERIN

4-INCH

3-INCH

2-INCH

WFP Fund

RING SY

NG SYSTEM

44

damentals: SAscens

Revision:

YSTEM

435651 5 4354114

3356515 3354114 3355555 3357121

2356515 2354114

Simulation Dsion SystemsA (January 2

etails s, Inc. 2013)

vi