who are we? and presentations/mission... · –all rollers are made to international standard –...
TRANSCRIPT
Who are we?
• Company formed 1984
• Acquired by ITW (Illinois Tool Works) in July 2011.
- $18billion sales
• Inventors & world leaders in the manufacture & design of roller
contact cleaning systems
• Global footprint
• Distribution world-wide
• Over 20,000 machines manufactured and delivered to diverse range
of industries
• Produces its own cleaning rollers & adhesives
– 10,000 cleaning rollers per year
– Design and Produce in UK, adhesive centres in UK, USA & UK
– Use around 1.2 million sq. metres of adhesive product per year
Our Capabilities
• Inventors & world leaders in Contact Cleaning
• Unique chemistry and elastomer formulations
• Unique in house Roller & Adhesive facilities– Cleaning rollers up to 4metres
• Roller Production – Semi clean area Facility investment >$1m
– Just ordered new production machine at $160,000
• Research & Development Facilities
• Wide range of external scientific projects
Contemporary Manufacturing
Our Core Values
Global Expertise
• Internal R&D
– We know our stuff
• Rollers and Adhesive
– Dr June Calliston Polymer Expert
– Sheila Hamilton Engineer and 28years roller experience
– Steve (Technology) Mitchell (Physicist and Chemist)
• Products
– All the above plus Roy, Hunter, Callum and many more
• External collaboration
– Teknek works with the best Universities and
companies to develop the science
What are we saying?
• Cleaning is difficult but we understand it
– The Science of Cleaning
• Contact Cleaning Conceptual Framework
• Model developed by Teknek & University of Sheffield
– Key Scientific Outcomes
» Cleaning efficiency≠ Shore Hardness
» Contact pressure ≠ Cleaning efficiency
» Processing ≠ Cleaning
» More rollers ≠ More Cleaning
What are we saying 2
• Not all cleaning rollers are the same
– Here's the big science stuff
• Topographic mapping & Atomic Force
Spectroscopy has lead to advanced roller surfaces
which have unique properties
• Smooth tacky rollers don’t work best
• Our roughest rollers work best – why?
– Its complicated don’t worry we understand it, our
competitors don't
Less Talk – More Action
• Silicone Free Cleaning Engine– Silicone free cleaning rollers
– Silicone free adhesive• Silicone free confirmed by
– FTIR,
– Edx (Energy-dispersive X-ray spectroscopy)
– RGA (residual gas analysis)
• Nanocleen
– Static dissipating NO conductive particles – clever
polymers not cheap additives
– Dyne Neutral, contact angle (Measurements on PET)• Uncleaned contact angle 71.57, SD +/- 1.49
• Cleaned with Nanocleen 71.80, SD +/- I.46
These are hi tech
methods
Scale
• Big is sometimes Beautiful?!
– To supply good rollers you have to MAKE
many not BUY many
• In 2013 will MAKE over 10,000 rollers
– To be able to produce reliable adhesive you
have to Specify the paper the adhesive, the
production process etc. etc.
• In 2013 we will make around 1.2million sq. metres
Trust in us – Teknek Brand• We tell the customer Teknek is best, they
say prove it, OK we will
– All rollers are made to International Standard– ISO 6123 Rubber or Plastics covered rollers -Parts 1,2 & 3
– Rollers used above 200mtrs per min are balanced to ISO 1940-1:2003 G6.3• Large rollers now available at G2.5
– We test, everything
• Rollers for pick up, leach, straightness, TIR etc.
• Adhesive for pick up, sheer, peel, etc.
– Tested to FTM 1,8,9 &12 (International Standards)
• And we test all competitors the same way so we
speak with facts
• And customers what do they say?
What Next• A Vision, a dream, an adventure
– So much for working!!
• Introducing Hi-Tek
• A philosophy, a vision, a brand, a crusade– Teknek has a superior technical offering and that offering is compelling
to the vast majority of the market
• A portal– A method by which customers can access, learn and use the
information to make informed decisions
• A good friend– Hi-Tek will help build confidence and enthusiasm in our staff such that
they go onto to enthuse other and in doing so further build the value of
Teknek.
World leader in Contact Cleaning
www.teknek.com
Don’t take our word – let the customer
speak
Japan
16/05/2013 12
Cleaning the edge of polyester web
before coating
World leader in Contact Cleaning
www.teknek.com
Study 2 -US Foil Producer
16/05/2013 13
Cleaning the impression roller in
hot foil coating
CM80
Technical conferences
# Paper/Workshop Title Conference Organisation1 Short Course Instructor for Ultra Barrier Coatings Flexible and Printed Electronics
Conference
Flextech Alliance
2 Contact Cleaning for Barrier Coatings 18th New Industrial Chemistry and
Engineering Workshop on Barrier
Technologies
Council for Chemical Research
3 Contact Cleaning for Functional Coating in Emerging
Technologies
AIMCAL Fall Conference AIMCAL
4 Improved Yields through Elastomeric Contact Cleaning AIMCAL European Conference AIMCAL
5 Role of Surface Cleanliness in Yield Enhancement European Electronics Assembly
Reliability Summit
6 Reducing Waste in Plastic Electronics LOPEC Organic Electronics Association
7 Improving Yields in High Gloss Laminates Decorative Surfaces Conference TCM
8 Optimising Cleaning Techniques for Increasing
Manufacturing Yields
Think Light Conference Ligna
9 Reducing Waste in Thin Film Manufacture ICE Conference International Converting
Association
UPCOMING
10 Cleaning in a High Vacuum Environment International Meeting Information
Display (Aug 13)
IMID Korea
11 Web cleaning Requirements for Vacuum Coating AIMCAL Fall Conference
(Oct 13)
AIMCAL
Adhesion Forces
• Adhesion describes how a particle and a surface are
held together
• A number of different forces will act together to produce
the adhesion force combination
• Two bodies in contact, an attractive force occurs that
requires a mechanical load to separate them
• Strength of adhesion is determined by how strong the
interactions are
Knowledge is Power
• Calculating each individual force makes up the total
adhesion force
• Force is dependent on size of particle, type of particle
and surface, environmental conditions, shape of particle
• Gives an indication of force needed to remove particles