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Why Is It Getting Harder To Inject Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental Engineer (214) 665-8473 [email protected] EPA Region 6 May 6, 2015

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Page 1: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal

Neighborhood Becoming Too Crowded?

Presented by:Ken Johnson

Environmental Engineer(214) 665-8473

[email protected]

EPA Region 6

May 6, 2015

Page 2: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

2

What Makes Injection Well Pressure Change When Injecting?

Total Well Bottom Hole Pressure Response =

Static Reservoir Pressure

+ Wellhead Pressure

+ ∆Phydrostatic wellbore column

- ∆Pwellbore friction loss

- ∆Pcompletion skin factor pressure drop

-∆Preservoir rock pressure drop

+ ∆Preservoir boundary pressure increase

Think about it as a dynamic system of pressure responses with some taking longer to influence well behavior than others!

Page 3: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

The “Inner” and “Outer” Limits

Outer Limits Occur out in the

reservoir away from the well

Examples Offset injection and

production wells Drastic change in

reservoir rock and fluid properties

Faults or pinchouts Natural fractures

Inner Limits At or around the

wellbore Examples:

Wellbore friction loss

Completion skin factor

Wellbore hydrostatic column

3

Page 4: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Injection Well / Disposal Zone “System” – “Inner Limits”

Have an immediate impact on injection pressure Tubing Friction Loss

• Combination of injection rate, tubing ID, and tubing roughness or friction factor

• Smaller tubing means more friction loss Skin effect (S) due to completion conditions

• Changes from test to test• Shows up as any pressure drop downstream of gauge location but

upstream of reservoir rock• Negative skin factor means a “system enhancement”

Gives the effect of a larger wellbore Examples - hydraulic fracture, acid treatment, coiled

tubing cleanout, or reperforating• Positive skin factor means a “system restriction”

Results in a smaller effective diameter for wellbore Examples - clogged perforations, invaded zone

immediately around the wellbore by dirty fluid, partial penetration, well fill, or poor perforating job

4

Page 5: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Injection Well / Disposal Zone “System” – “Inner Limits” cont.

Wellbore hydrostatic column Contolled by wellbore fluid density and depth

of completion zone

Wellhead injection pressure Constrained by permit conditions Constrained by plant disposal needs, site

storage capacity and pumping equipment

5

Page 6: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Inner Limit Pressure Losses

Tubular Friction Loss- Hazen-Williams Correlation Several other options – empirical correlation

from well-specific testing, Colebrook equation ∆Pfriction= 0.433*L*(4.52*Q1.85)/(C1.85*d4.87) in psi

• Q is rate in gpm, L is pipe length in ft, C is pipe roughness coefficience, d is inside pipe diameter in inches

Skin Factor, S ∆Pskin = 0.87*m*S = 0.87*(162.6*Q*β*µ/k*h)*S in

psi• Kh/µ is transmissibility in md-ft/cp, Q is rate in bpd

Skin pressure drop is rate dependent!

6

Page 7: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Injection Well/Disposal Zone “System” – “Outer Limits”

Have a long term impact on injectivity A. Pressure drop through reservoir rock

• Long term timeframe – hours, days, months or years• Function of:

o permit conditions and actual operational needso reservoir nature and rock and fluid properties

B. Reservoir boundaries or restrictions• Make it more difficult to inject long term – months or

years• Offset injection wells

o Can be any class of injector completed in the same reservoir

o Influence depends on a combination of reservoir properties (k, h, φ, ct, μw), distance, and injection rate

• Fault or pinchout or reduced net thickness 7

Page 8: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Two Kinds of Pressure Buildup Reservoir Models – Analytical or Finite Difference

Analytical Describe reservoir fluid behavior with

single analytical equation E.g., Radial diffusivity equation;

Hydraulic vertical fracture; and dual porosity

Reservoir properties’ variability limited or constant

Easier to set up and run Allow for combinations of various

inner (at well) and outer (in reservoir) boundary conditions E.g., skin, fracture, sealing fault

(from

SPE 10043)

Finite Difference Use a grid to break reservoir up into discrete

reservoir volume “blocks” Differential equations describing fluid flow

between blocks solved with numerical solution methods

Handle complex reservoir geology, fluid and rock properties and well conditions in more detail

More difficult to set up Can be computationally intensive

(From

SWIFT

Manual)

8

Page 9: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Analytical Modeling for Long Term Reservoir Pressure Behavior

May be easier to set up and run than a finite difference (gridded) model No issues with computational demands for a large

number of grid blocks Assumes constant reservoir rock and fluid properties

K, h, viscosity, compressibility, and porosity are all constant

Flat or constant dip reservoir Faults usually modeled as sealing and infinitely long

Can use streamlines for faults Can be run with or without skin effects at primary injection

well Available as a stand alone tool or as part of well test

analysis software Examples – Pansystem, TRANS II, SAPHIR, PIE,

PHIST/Interact, DuPont Pressure Buildup Model, ect

9

Page 10: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Analytical Reservoir Model: “Kitchen Sink” Equation for Pressure Buildup at any Reservoir Point

N

j

n

iji

jjtji

ji

N

j

jjtj

o

j

ttk

yyxxcEi

hk

qq

tk

yyxxcEi

kh

qptyxp

1 1

22

1

1

22

1

1 5.396.70

5.396.70),,(

• Accounts for reservoir properties, multiple wells, boundaries, and rates at any point in the reservoir at any time!

• Requires a method for calculating Ei, the exponential integral• Skin factor has no impact on pressure buildup away from the injection

well!• Multiple offset injectors have a “stacking” or group impact on reservoir

pressure buildup• Faults are modeled as “image” wells and have the effect of an offset

injection well

Page 11: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Finite Difference Modeling for Reservoir Pressure Behavior

Handle geology and fluid and rock property issues more rigorously than an analytical model Structural dip allowed Varying net thickness Varying permeability (if data available) Can place faults in model as mapped with limited extents Adjusts for reservoir fluid property changes with

temperature and pressure (sometimes) May handle multiphase conditions

• CO2, natural gas, brine, oil injection or withdrawal Can handle many offset wells

Examples – SWIFT, ECLIPSE, BOAST, Sensor, INTERSECT, GEM, IMEX, ect.

Finite Element Models used as part of well test analysis software can also do some of this PanMesh, SAPHIR, ect.

Page 12: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Injection Well Data “Clues” Without the Fancy Models

Review of Disposal Zone Geology – Know the “neighborhood” Are faults present and if so, how far away? Is reservoir thickness thinning away from the well? What other injectors are within 10 miles of yours in the same

interval? Are new injectors being completed in your disposal zone?

Review Pressure Transient Tests – Falloffs and Injectivity Look at skin factor

• Is it becoming more positive?• Identify sources of positive skin

Is kh/u changing or remaining consistent?• Flow profile change due to fill or completion modifications

Are boundaries present on test plots? Plot flowing and static bottom hole pressure measurements

yearly to identify trends• Correct flowing bottom hole pressures for skin effects• Use a common subsea datum for plotting

Page 13: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Injection Well Data “Clues” Without the Fancy Models cont.

Review Radioactive Tracer Surveys Is fill depth rising and covering portions of completed interval? Is flow profile consistent from year? Is fluid staying in the injection interval?

Review Operational Data Injection Pressures and Volumes can be used to assess behavior

• Continuous monitoring for Class I wells• Monthly program reported operating data available for Class II

wells Prepare Operational Data Diagnostic Plots

• 4 types of plots:o Raw Data (pressure and volume); Operating Gradient; Hall

Integral and Derivative; and Silin Slope Ploto Fits operational data to a flow behavior model

Identify skin changes, induced fracturing, boundarieso Can be done in Excel

Page 14: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Monitoring Plots

Raw Operational Data Plot daily volume and average pressure versus date Look at trends

Hall Plot with Derivatives Requires measure, estimate or assumption of static

reservoir pressure Can show increased ease of or difficulty of injection Can show long term boundary effects or increasing

skin effects

Operating Gradient Plot More useful for Class II wells to see if fracture

gradient is being exceeded

Page 15: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Example Operational Data Plots

Oct

-07

Feb-08

Jun-0

8

Oct

-08

Feb-09

Jun-0

9

Oct

-09

Feb-10

Jun-1

0

Oct

-10

Feb-11

Jun-1

1

Oct

-11

Feb-12

Jun-1

2

Oct

-12

Feb-13

Jun-1

3

Oct

-13

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

0

100,000

200,000

300,000

400,000

500,000

600,000

700,000

800,000

Monthly Operating Data

Average Tubing Pressure Maximum Tubing Pressure

Monthly Injection Volume

Tu

bin

g P

res

su

re (

ps

ig)

Mon

thly In

jection V

olum

e (bb

ls)

Page 16: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Operating Gradient Plot

16

1/1/

2009

4/11

/200

9

7/20

/200

9

10/2

8/20

09

2/5/

2010

5/16

/201

0

8/24

/201

0

12/2

/201

0

3/12

/201

1

6/20

/201

10.500

1.500

2.500

3.500

4.500

5.500

6.500

7.500

8.500

9.500

10.500

Operating Gradient Plot

Operating gradient

Op

era

tin

g G

rad

ien

t (p

si/f

t)

Page 17: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

How to Build a Hall Integral with Derivatives Plot

X axis is Wi, cumulative water injection in units of barrels

Y axis has 2 functions associated with it: Hall integral, Hi = Ʃ(Pwf-Pstatic)*Δt where

• Pwf is average bottom hole injection pressure over a time increment of Δto The time increment can be hours, days, weeks, or

months• An injection volume associated with the time

increment is added to obtain a Wi value on the X axis

Hall derivative, Di1= (Hi2-Hi1)/(Ln(Wi2)-Ln(Wi1))• Hi2-Hi1represents the difference between successive

Hall integral values• Ln(Wi2)-Ln(Wi1) represents the difference between

successive cumulative water injection values17

Page 18: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Anatomy of a Hall Integral with Derivatives Plot

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• Ease of injection increases when Hall Derivative response falls below the Hall Integral response• Ease of injection decreases when derivative is above integral

enhancedinjectivity

From Yoshioka et al2008

Page 19: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Example Hall Integral with Derivatives Plot

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0 1,000,000 2,000,000 3,000,000 4,000,000 5,000,000 6,000,0000

500,000

1,000,000

1,500,000

2,000,000

2,500,000

3,000,000

3,500,000

4,000,000

0

5

10

15

20

25

30

Hall Integral Hall Derivative

Wi, Cumulative Injection (bbls)

Ha

ll In

teg

ral (

ps

i-d

ay

) a

nd

De

riv

ati

ve

: Hall integral and Derivative Plot

Page 20: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Let’s Look at 2 Hypothetical Injection Well Situations

Reservoir Conditions: Pstatic = 1500 psi k = 100 md; h = 100 ft; Φ = 30%; μ = 0.5 cp; ct = 6x10-6 psi-1

Scenario 1: “THE OPEN RANGE NEIGHBORHOOD” Permit life = 10 years; Maximum Q = 300 gpm (10,285 bpd); S=

0; rw = 0.292 ft (7 in. casing) Annual 100 hour falloffs at end of each year No other injectors in the neighborhood, No faults present

Scenario 2: “THE OVER DEVELOPED NEIGHBORHOOD” Injector 1 same conditions as scenario 1 1 sealing fault 2 miles away from injector 1 4 offset injectors on opposite side of injector 1 from the fault

• All offset injectors at 200 gpm• i2 starts after 2 years 2 miles away; i3 starts after 3 years

at 3 miles away; i4 starts at 5 years 4 miles away; and i5 starts at 6 years and 7 miles away

Page 21: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Scenario 1 – Injector 1 Flowing and Static Pressures from Falloffs over 10 Years

0 10000 20000 30000 40000 50000 60000 70000 80000 900001600

1700

1800

1900

2000

2100

2200

2300

2400

2500Scenario 1 - Flowing and Static Pressures Over 10 Years

Injecting Bottom Hole Pressures Static Bottom Hole Pressures

Operating Time (hrs)

Inje

cto

r B

ott

om

Ho

le P

res

su

re (

ps

ia)

Page 22: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Scenario 1 – Hall Plot

0.0E+00 5.0E+06 1.0E+07 1.5E+07 2.0E+07 2.5E+07 3.0E+07 3.5E+07 4.0E+070

10,000,000

20,000,000

30,000,000

40,000,000

50,000,000

60,000,000

70,000,000

80,000,000

90,000,000

Hall Integral and Derivative for Scenario 1

Hall Integral Hall Derivative

Cumulative Injection (bbls)

Ha

ll In

teg

ral a

nd

De

riv

ati

e Ip

si-

hr)

Page 23: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Scenario 2 Layout – Lots of “Neighbors”

2 miles

8 miles

I2

I3

I4

I5

FacilityInjector

1 mile

1 mile

SealingFault

3 miles

Page 24: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Scenario 2 – Injector 1 Flowing and Static Pressures from Falloffs over 10 Years

0 10000 20000 30000 40000 50000 60000 70000 80000 900001600

1800

2000

2200

2400

2600

2800

Scenario 2 - Injecting and Static Bottom Hole Pressures over 10 Years

Injecting Bottom Hole Pressure Static Bottom Hole Pressure

Operating Time (hrs)

Bo

tto

m H

ple

Pre

ssu

re (

psi

a)

Page 25: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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Scenario 2 – Hall Plot

0 5,000,000 10,000,000 15,000,000 20,000,000 25,000,000 30,000,000 35,000,000 40,000,0000

20,000,000

40,000,000

60,000,000

80,000,000

100,000,000

120,000,000

Hall Integral and Derivative Plot for Scenario 2

Hall Integral Sc 2 Hall Derivative Sc 2

Cumulative Injection, Wi (bbls)

Ha

ll In

tefg

ral a

nd

De

riv

ati

ve

(p

si-

hr)

Page 26: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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So How Far Away Does An Offset Injector Have To Be To Affect My Well?

Requires a combination of time, reservoir conditions, rate, and distance

Let’s look at an example:An injector is located 5 miles from my facility, has operated for 10 years, and generally injects around 5000 bpd (145.8 gpm)

How long before it impacts my well?Reservoir conditions:

k= 100 md, 100 ft net thickness, ct = 8 x 10-6 psi-1, μ= 1cp, Ф=30%, offset rw=0.3 ft, and 10 years of offset well operation

Using a dimensionless variable approach from SPE Monograph 5, Appendix C to calculate pressure buildup effects:

tD=0.0002637*k*Δt/(Ф*μ*ct*rw2)

tD=0.0002637*(100 md)*(87,600 hrs)/(0.30*1 cp* 8 x 10-6 psi-1*(0.3 ft)2) = 10,069,450,000

Page 27: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Offset Injector Effects cont.

rD=r/rw

rD=(5 miles*5280 ft/mile)/(0.3 ft)=88,000

tD/rD2=10,069,450,000/(88,000)2=1.381

PD=1/2(Ln(tD/rD2)+0.80907)

PD=1/2(Ln(10,069,450,000/(88,0002))+0.80907)

PD=1/2(Ln(1.381)+0.80907)=0.5659

Offset Injector ΔPat your injector=141.2*Q*β*PD*μ/(k*h)

Offset Injector ΔPat your injector=141.2*5000 bpd*1 STB/RB*0.5659*1cp/(100md*100ft)

Offset Injector ΔPat your injector=39.9 psi

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Page 28: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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How Do I Monitor My Injector’s “Neighborhood?”

Know the geology of your well’s “neighborhood” Identify faults – where, orientation, and how far away

Know who your injector “neighbors” are Monitor who else is completing injectors in the same

correlative interval within several miles of the facility “Neighborhood extent” is a function of time, rate,

distance, and reservoir conditions Know your petition pressure buildup demonstration value

Plot and track falloff annual injection and static bottom hole pressures• Used to verify petition compliance with pressure

buildup model• Can identify upward trend in static reservoir

pressure

Page 29: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

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How Do I Monitor My Injector’s Condition cont.

Review recent annual radioactive tracer surveys to identify changes at wellbore Profile change Change in fill levels

Review recent annual falloff results Assess any changes in kh/u and S

• Note if S is increasing

Use operational data to assess well behavior Hall Integral with Derivatives plot can identify

changes in ease of injectivity• Can reflect impact of both boundary effects and skin

factor changes

Page 30: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Summary

An injection well’s injection pressure is the net of several responses Some are at the wellbore and others out in the reservoir

Reservoir or “outer limit” pressure response components can take weeks, months, or years to impact a well’s injecting bottom hole pressure Faults Offset wells

Wellbore or “inner limit” pressure response components have an immediate impact on bottom hole injection pressure Skin factor change Increased tubing size Additional net thickness perforated

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Page 31: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

Summary cont.

Use Available Tools and Information to Assess Injectivity Changes Falloffs for static and injection pressures

• Critical for active petition compliance• Know the pressure buildup limit in the petition model

Tracer surveys for profile conditions Operational data diagnostic plots for long term

injection behavior Area geology to identify faults Monitor offset injection well activity in same

injection zone for several miles around facility• Can lead to need for a reissuance

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Page 32: Why Is It Getting Harder To Inject – Is It Just Skin Damage Or Is The Disposal Neighborhood Becoming Too Crowded? Presented by: Ken Johnson Environmental

References

“Transient Well Testing,” SPE Monograph 23, Medhat Kamal, 2009

“Advances in Well Test Analysis,” SPE Monograph 5, R.C. Earlougher Jr., 1977

“Well Testing,” SPE Textbook Series Vol.1, John Lee, 1982 “Real Time Performance Analysis of Water-Injection

Wells,” SPE Paper 109876-MS, Izgec and Kabir, 2007 “Identification and Characterization of High-Conductive

Layers in Waterfloods,” SPE Paper 123930-PA, Izgec and Kabir, 2011

Cameron Hydraulic Data: Ingersoll-Rand Company, Westaway, C.R. and A.W. Loomis, 1977

Managing and Minimizing Potential Impacts of Injection-Induced Seismicity From Class II Disposal Wells: Practical Approaches, EPA UIC NTW Report, February 2015, http://www.epa.gov/r5water/uic/ntwg/pdfs/induced-seismicity-201502.pdf

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