“wide range of products for general - kawan lama e-book · 2 nilfisk is operating in more than 70...
TRANSCRIPT
1
2
Nilfisk is operating in more than 70 countries and is the leading manufacturer
of cleaning machines. Kawan Lama Sejahtera as the sole distributor for
Indonesia – supported by more than 20 directly operated
sales offices and service centers - is committed to provide our customers
with great experiences at every touch points
Nilfisk Indonesia Nilfisk Indonesia PT Kawan Lama Sejahtera - Cleaning Division
Complete Solution for Pharma Industry
● Industrial Vacuums for Clean Room Areas
Pneumatic Material Transfer
Industrial Vacuums for Food and Pharma Industry – White line
Industrial Vacuums - ATEX Certified
Industrial Vacuums - General Application
● Industrial Vacuums Food and Pharma Industri – General Cleaning
Industrial Vacuums - Air Compressed Driven
● Industrial Centralised Vacuum System● High Power Industrial Vacuum
● Industrial Vacuum General Applications● Industrial Vacuums for Oil and Chips
● Wide Selection of Accessories● Optional Accesories for Industrial Vacuums
03
09
12
04
10
05
08
11
“Wide range of products for general and specific industrial cleaning needs”
06 07
3
General Cleaning● Small size to fit in limited space● HEPA 14 kit as optional
Complete Solution for Pharma IndustryCritical cleaning equipment requirements :
Clean Room Cleaning● Autoclave-able equipment & accessories● ULPA Down Stream filter as standard● Easy to dismantle and re-assemble
Pneumatic Material Transfer● Auto filter cleaning to have constant suction performance● Work for both segregation and non-segregation
Trimming Extractor● Induction motor to have heavy duty performance (continuous running)● Motor positioned beneath the tank to maximize capacity
Dedusting● Heavy duty induction motor for continuous operations● Easy filter cleaning to maintain suction performance
ATEX Room Cleaning● ATEX certified equipment● Easy filter cleaning to have constant suction performance
4
The White Line range was developed to meet specific cleaning needs in Pharma and Food industry, with compliance to Good Manufacturing Practice (GMP) as a key design criteria.
Fix unit● Compliance with GMP requirements● Bag filter as standard● Ideal for dedusting of small quantities
Mobile unit● Compliance with GMP requirements● PullClean filter cleaning – easy filter cleaning to maintain suction performance● Ideal for dedusting & general cleaning purpose● Stainless Steel (SS) 316L tank as standard● SS filter area & body, upstream HEPA (optional)
Trimming Extractor● Fast way to collect trims & cuttings (plastic, paper, textile)● Continuous operation in line with products or packaging machine
Optional :HEPA and ULPA upstream and downstream filter. Stainless steel for tank and Unit. Bag-in Bag-Out (BIBO) system for replacement of filter without any human contact
Industrial Vacuums for Food and Pharma Industry – White line
Technical Data :Code 10074727 10063856 NV0000245 10059162 10095258 10095259Product VHW200 VHW210 VHW320 VHW420 R104 R155Max. Waterlift (mm H2O) 1509 2141 1886 1937 2345 2141Max. Airflow (L/sec) 19.8 32.2 53 85 43 55Capacity (L) 1 6.5 25 46 114 150Filter Surface (cm2) 1330 1840 10000 20000 11500 14350Power (kW) 0.45 0.89 1.5 2.2 0.9 1.1Phase/Hertz (pH / Hz) 3/50 3/50 3/50 3/50 3/50 3/50Noise Level (dBA) 56 62 60 63 68 72Inlet Diameter (mm) 40 40 50 70 50 50Overall Dimensions (L x W x H) (cm) 53X27X41.5 64X37X47.5 78X44X117 97x57x1390 56X56X120 66X66X125Weight (kg) 17 23 73 101 38 47Protection (IP) 55 55 55 55 55 55Insulation (class) I I I F F FStandard AccessoriesZinc-planted reduction - - v v - -3m polyurethane hose with sleeve - - v v - -Zinc planted junction fitting - - v v - -Rubber sucker - - v v - -Conical tool - - v v - -Rubber cone - - v v - -
VHW 200
Fixed Dedusting Mobile Dedusting& Cleaning
Trimming
VHW 210 VHW 420 R104 R155VHW 320
1L 6.5L
25L 46L 114L150L
5
Industrial Vacuums for Food and Pharma Industry – General Cleaning
Industrial Vacuums for Clean Room AreasIVT 1000 CR H CLASS● Triple filtration : dust bag, goretex filter & ULPA (U15) filter● Autoclave-able unit & accessories (excluding motor, electrical parts & filter)● Easy to dismantle and re-assemble● Dry cleaning application● SS 316 L casing – easy to clean
VHS 110 CR SET● Double filtration : star filter & HEPA (H14) filter● Double filtration (H14 & ULPA 15) for motor cooling● Autoclave-able unit & accessories (excluding motor, electrical parts & filter)● Wet & dry cleaning application● Fully SS AISI 304 casing – easy to clean
GM 80P LC 220-240 V● Double filtration : dust bag & micro-static filter● Lightweight● Aluminium casing – easy to clean & corrosion resistant● Down Stream HEPA H14 (Optional)● Dry cleaning application● Washable filter - polyester material
GM80CR GMPJ 220V ULPA ● Conductive plastic hose provides ESD (Electrostatic Discharge ) protection.● The four-stage filtration system: disposal paper bag, ULPA, microfilter, extra large main filter ● Aluminium casing - easy to clean & corrosion resistant ● Motor thermal protection device - prevents overheating caused by failure to keep filters clean
Technical Data :
Technical Data :
IVT 1000 CR H CLASS VHS 110 CR SET
Code/type NV0000151 10095260Product IVT 1000 CR H CLASS VHS 110 CR SETMax. waterlift (mm H2O) 2039 2243Max. Airflow (L/sec) 35 45Capacity (L) 12,5 37Filter surface (cm2) 2573 10000Power (kW) 1,2 1Phase/Hertz (pH / Hz) 1/50/60 1/50Noise Level (dBA) 61 73Inlet Diameter (mm) 31 50Dimension (L x W x H) (cm) 30 x 30 x 72.5 56 X 57 X 124Weight (kg) 9,2 42Protection (IP) 40 65Insulation class (class) l FStandard Accessories
Reducer 50/32 - vSilicon hose w/ sleeve v vStainless steel extension/hand grip v vStainless steel connecting tube length 250mm v vMetal hose clamp 2 -Nozzle for auto claves width 300mm v vSilicon cone v vSS flat tip crevice nozzle length 250mm v
Filter Paper bag, HEPA H13 & ULPA U15
M class filter, ULPA 15, HEPA14
Code/type 10143627 10158904
Product GM80PLC 220-240V
GM80CR GMPJ220V ULPA
Max. waterlift (mmH2O) 2753 2134Max. Airflow (L/sec) 38 38Capacity (L) 12.25 12,25
Filter surface (cm2) 2100 3300Power (kW) 1,2 1,1Phase/Hertz (pH / Hz) 1/50/60 1/50/60Noise Level (dBA) 66 61Inlet Diameter (mm) 38 38Dimension l x w h (cm) 39 x 30 x 41 35.6 x 31 x 41Weight (kg) 8 5.9Protection (IP) 20 40Filter level 2 stages 4 stages Standard AccessoriesHose Plastic Conductive PlasticExtension tube SS SSDust bag 6.5 L 5pcs v vCrevice Nozzle v ConductiveRound Brush v ConductiveFloor Tool v ConductiveUpholstery Nozzle v Conductive
WET& DRY
DRY
GM80P LC 220-240VGM80CR GMPJ 220V ULPA
6
Industrial Vacuums - ATEX CertifiedWarehouse & production area which related to● Powder handling & dry condition● Explosive material such as alcohol base, gun powder, coal fine dust, etc.● Are insisted to use ATEX certified cleaning equipment
ATTIX 40-0M PC TYPE 22● Single phase brushless motor – continuous duty light weight motor● The innovative PushClean – easy to clean filter to maintain vacuum performance● Washable PET filter with 99,9% filtration efficiency● Fleece filter bag tear & wet resistant ● HEPA H14 filter for motor cooling
VHS 110 ATEX Z22 X AU● Single phase brushless motor – continuous duty light weight motor● The innovative PullClean system allows a fast and efficient filter cleaning while the machine running● Optional : Tank & body material, filters, hoses, nozels to fit in the required application such as food grade certificate, particular material (sticky, abrassive, toxic, etc.)
1. To clean the filter, just block the inlet fitting or the hose2. Push and release the filter cleaning button3. Powerful air pulses will clean the filter and suction power is high again
Code/type 10099081Product ATTIX 40-0M PC Type 22Max. waterlift (mm H2O) 2345Max. Airflow (L/sec) 53,3Capacity (L) 37Power (kW) 1,4Phase/Hertz (pH / Hz) 1/50/60Noise Level (dBA) 60Dimension (L x W x H) (cm) 450 x 440 x 750Weight (kg) 13Protection (IP) 54Insulation class (class) lStandard AccessoriesHose dia 36x40000MM w/ coupling type 22 vCurved hand tube type 22 dia. 36MM SS vDiagonal tube Nozzle type22 dia. 36 rubber vCrevice tool D36 vFloor tool vMotor cooling filter kit vFleece filter, M class filter vFilter Element D185x140 PET M-Class v
Code/type 10087155Product VHS110 ATEX Z22 X AUMax. waterlift (mm H2O) 2243Max. Airflow (L/sec) 60Capacity (L) 37Filter surface (cm2) 10000Power (kW) 1,1Phase/Hertz (pH / Hz) 1/50Noise Level (dBA) 73Inlet Diameter (mm) 50Dimension (L x W x H) (cm) 56 X 57 X 124Weight (kg) 42Protection (IP) 65Insulation class (class) FStandard AccessoriesReducer 50/38 v3m flex conductive Hose conductive sleeve 2 pcs (D38) vCurved Fitting D40 vStainless steel extension/hand grip vSS wheeled floor Nozzle for dust & liquids (width 400mm) vFlat Crevice Nozzle D40 vConductive Rubber Cone D40 vFilter L class filter, 2 HEPA 14
Technical Data :
Anti-explosion (ATEX) certified vacuums are needed in areas working with dry powders and/or explosive materials such as alcohol, gun powder, coal fine dust, etc. Nilfisk is a leading provider for ATEX solution and will help customers to eliminate explosion risks in zone 1, 21, 2, and 22.Please consult our Sales Engineers for finding the right solution to your need.
ATTIX 40-0M PC Type 22
VHS 110 ATEX Z22 X AU
7
Industrial Vacuums – Air Compressed Driven
Alternative solution for :● Area with explosive risk such as chemical & oil refinary, etc.● Area with limited electrical power source such as hanggar, shipyard, etc.● Low maintenance compare electrical models * Availabel models with ATEX certification & SS material for tank, filter casing & body.
A15● Small dimension to have high mobility● Very light for easy transport especially in high places● Filter shaker - easy to clean filter● High mobility tank to its small size● Light weight: easy to transport and transfer
VHC200● Designed to handle high volume● High suction power for fast cleaning● Double filtration area for longer operating time● Filter shaker - easy to clean filter
Code/type NV0000129 10017323Product A15 VHC200Air consumption (L/sec) 26 44Max. air supply pressure (bar) 6 6Max. waterlift (mm H2O) 3569 3875Max. Airflow (L/sec) 35 93,3Capacity (L) 25 100Filter surface (cm2) 7000 19500Inlet Diameter (mm) 50 70Dimension (L x W x H) (cm) 51 X 50,5 X 101 60 x 13 x 159Weight (kg) 24 70Standard AccessoriesZinc plated junction fitting – zinc plated reduction v v3m polyurethane hose with sleeve v vChromed handgrip v vwheeled floor nozzle for dust & liquids (500mm) v vRubber cone v vRound brush with nylon bristle v vZinc plated flat tip crevice nozzle (length 500mm) v v
Technical Data :
A15 VHC200
Air compressed vacuum is an ideal solution for areas with explosion risks such as in chemical and oil refinery industries, or areas with limited access to power source. It has lower maintenance needs compared to electrical vacuums. ATEX certification and stainless steel tank or casing available on request.
25L
100L
8
Pneumatic Material Transfer
Mix Material – NON Segregation
Single Material – Pneumatic Transfer
Major Benefits :● Increase production efficiency : perfectly integrated into manufacturing processes● Closed material transfer : no product contamination, no waste● Less people involved : operational cost reduction & safety● Minimum maintenance cost & high flexibility compare other transfer mechanism● Alternative solutions : ATEX Certified, customised conveying rate (up to 3T/hours) customised piping to suit site requirements
Technical Data :
3VT22XC models are designed to transfer mix powder / powder compound with minimum product segregation. Tested & certified by independent organization also proven by qualtiy test in customers.
We will help design a solution based on your requirement
3VT22 XC● Integrated system to ensure optimum conveying rate● Low power consumption● Pneumatic driven & PLC controlled functions● High mobility
* Available models with conveying rate up to 600kg/hours
Standard Acessories● Volumetric vacuum pump suction unit● SS 316L hopper, painted control box● 3 m of PVC hose Ø30 mm● 3 m. of antistatic hose Ø30 mm● SS 316 L probe pipe Ø30 mm● anti-dust sleeve Ø 120x230L. mm ● 2 x 1,5 m SS post
Modular system range :● Custom made based on client’s specifications● Up to 3T/hour conveying rate● Optional : 304 / 316 hopper material
washable filter (13), SS316L valve (14), Pneumatic valve driven (16), vibrator (17), level sensor (18), easy lock fittings (19).
Code/type NV0000206Product 3VT22XCMax. waterlift (mm H2O) 7400Air flow rate (l/sec) 4,4Capacity (L) 11Power (kW) 0,4Phase/Hertz (pH / Hz) 3/50Noise Level (dBA) 61Inlet Diameter (mm) 30Dimension (L x W x H) (cm) 241 X 226 X 444Weight (kg) 78Max air supply pressure (bar) 4-6Estimate conveying capacity (kg/h) 300
3VT22 XC
9
PCC
Feature and benefit :● Compressed air driven - Silent and reliable ● Powerful and efficient - Low power consumption ● FDA approved (1935/2004) - Suitable for worldwide markets ● Compactness - Easy to fit in ● Innovative filter cleaning system - Low maintenance and stable transfer rate ● COAX technology - Flexible, energy efficient, low noise ● GMP conformity - Easy to clean and sanitize
PCC00HP PCC12HP PCC24HP PCC44HF PCC64HF PCC44SF PCC66SF
PCC is a compact compressed air pneumatic conveyors for process machines in pharmaceutical and food industry. Its designed to transfer of any powdery and granular material. Available with or without control system, can be fully integrated in the process machine or can be used with its control system as fully independentconveyor. To ensure the best performance of the conveyors, suggested to use original Nilfisk’s accessories.
During conveying time (when the pump is running) the air shock tank is filled with compressed air. (blue in-coming line)
When the pump stops, a signal from control unit is sent to stop filling the tank
Filling Tank
Piston Release
The piston is released and com-pressed air flows rapidly through the tank (red) in to the filter- puls-ing off accumulated dust and pro-cess material.
New ModelInlet
Diameter
Hopper Volume /
Liter
Filter chamber diameter
Filter n˚ Applications Certifications Material OpeningPump
versions
Max flow Rate* kg/h
PCC00HP 25 2 210mm 1 Pharma ATEX, FDA, USDA, EC1935 AISI 316L cone 350
PCC12HP 32 / 38 3 210mm 1 Pharma ATEX, FDA, USDA, EC1935 AISI 316L full 600
PCC24HP 38 / 51 7 210mm 1 Pharma ATEX, FDA, USDA, EC1935 AISI 316L full 1300
PCC44HF 63 / 76 14 330mm 3 Food / Pharma ATEX, FDA, USDA, EC1935 AISI 316L cone 2200
PCC64HF 63 / 76 14 330mm 3 Food / Pharma ATEX, FDA, USDA, EC1935 AISI 316L cone 2600
PCC44SF 63 / 76 14 250mm 1 Food ATEX, FDA, EC1935 AISI 304 full 2700
PCC66SF 63 / 76 14 250mm 1 Food ATEX, FDA, EC1935 AISI 304 full 3100
PCC line: mains components
Vacuum Pump
Suction point
Filter Shock
Discharge
Filters
Pipeline Flexible Hose
Innovative filters cleaning system
10
Industrial Vacuums - General Application
Technical Data :Code/type 10104234 10100079 NV0000137 NV0000135 NV0000159 NV0000160Product ATTIX 50-21 PC EC ATTIX 791-21 EC S2 S3 T22 T40WMax. waterlift (mm H2O) 2345 2549 2152 2152 3059 3059Max. Airflow (L/sec) 53 63 91,6 135 87,5 135Capacity (L) 47 70 40 100 100 100Filter surface (cm2) - - 19500 19500 19500 19500Power (kW) 1,4 1,5 2 3 2,2 4Phase/Hertz (pH / Hz) 1/50/60 1/50/60 1/50/60 1/50/60 3/50 3/50Noise Level (dBA) 60 59 70 71 68 72Inlet Diameter (mm) - - 70 70 70 70Dimension (L x W x H) (cm) 45 x 38 x 75 60,5 x 58 x 97 80 X 60 X 123 80 X 60 X 158 113 X 60 X 153 113 X 60 X 153Weight (kg) 11 25 62 71 114 139Protection (IP) - - 44 44 55 55Insulation class (class) - - I I F FNo motor 1 1 2 3 1 1Standard AccessoriesZinc plated junction fitting - - v v v vZinc plated reduction - - v v v vhose with sleeve v v v v v vHandgrip chrome (*ss) v* v* v v v vFloor nozzle for dust & liquids v v v v v vRubber cone - - v v v vRound brush with nylon bristle (100mm) - - v v v vCrevice nozzle v v v v v vMain filter Cartridge Cartridge Star filter Star filter Star filter Star filter
Product Features
A perfect combination of power, performance and envi-protection, Nilfisk General Purpose series is the point of reference in industrial vacuum cleaning. The series can collect solids, oils and liquids, general cleaning as well as recovery of powder, shavings, oils and liquids. For big quantity liquid, it is advisable to add liquid stop accessories to keep filter stay dry.
Features and benefits :• Safe : star filter with surface
of 1,95 m2 (class G), granting high filtration
• Efficient : external manual filter shaker, to keep suction power constant
• Monitorable : control panel with light switches, vacuum meter and vacuum gauge, to check the efficiency of the filtering system
S2 S3ATTIX 50-21 PC EC ATTIX 791-21 EC T22 T40W
ATTIX 50-21 PC EC & ATTIX 791-21EC● Single phase brushless motor – continuous duty light weight motor● The innovative PushClean – easy to clean filter to have constant vacuum power● Washable PET filter with 99,9% filtration efficiency
Brushless Single Phase Motor Single Phase Motor 3 Phase Induction Motor
47L 70L
40L
100L 100L 100L
11
Industrial Vacuum for Oil & Chips
VH0200 ECO OIL 13
Coolant on machining process should be in good condition to do its job to cool the tooling. One of the way is to minimise contamination by chips & oil. Vacuum unit will take both coolant & chips, directly mechanical seperation by a basket with additional filters. Clean coolant can be directly pumped up back onto the coolant tank. Healthy coolant will maximise machine performance.
Wide Range of heavy duty industrial vacuums with strong suction power.
Not only it will improve producti- vity but also plays a critical roles in maintaining good housekeeping & safety.
Technical Data :Code/type 10069435 NV0000149Product VHO200 ECO OIL 13Max. waterlift (mm H2O) 2345 3200Air flow rate (l/sec) 75 44,6Chip basket / Liquid (L) 22 / 75 30 / 180Power (kW) 2,4 1,3Phase/Hertz (pH / Hz) 1/50/60 1/50/60Noise Level (dBA) 70 70Inlet Diameter (mm) 50 50Dimension (L x W x H) (cm) 58 X 88 X 123 105 X 67 X 150Weight (kg) 60 120Protection (IP) 44 43Insulation class (class) I BPump rate l/min - 80Standard Accessories
Zinc plated reduction v v3m rubber hose with sleeve v vZinc planted junction fitting v vBelt to lift up the basket - vPipe to prevent sludge go into pump - vChromed handgrip v vRubber cone v vwheeled floor nozzle for dust & liquids v v
Model T75 3707 3707/10 3907 3907W 3907/18 3997 3997C 3997W 3997WCPower Consumption (kW) 7,5 5,5 7,5 11 11 13 20 20 20 20Suction Power (mm H20) 3569 3671 2549 4385 3059 3059 4487 4487 2549 2549Max. Airflow (L/sec) 148 135 225 140 255 310 310 310 600 600Tank Capacity (L) 100 175 175 175 175 175 175 175 175 175
Product Feature● Wide Range of filtration options - up to 50 micron● Diverting valve for on easy & fast liquids discharge (VHO 200)● Big tank capacity● Equipped with oil resistance accessories (Gasket, Hose, Wheels and Cone)
Industrial Vacuums - General Applications
22/75L
30/180L
12
Wide Selection of Accessories
Colored accessoriesThe implementation of new colored accessories has been driven by the request of applying the color coded program to avoid cross contamination in food industry.
FDA certified & autoclaveable accessoriesNilfisk accessories for food and pharmaceutical applications are designed to meet any possible need in terms of safety, hygiene and efficiency. Selection of the right accessories is as critical as the selection of unit : FDA certified, connectors are made in stainless steel AISI 304 & 316L, and they can be sterilized.
Nozzels
Optional Accessories for Industrial Vacuums
Final tools Filters Hoses Connectors
Category Model Optional accessories
Food & Pharmacy (White Line)
VHW200, VHW210HEPA Filter H14 kit (upstream)Various hose material & length
VHW320, VHW420
HEPA Filter H14 (downstream)M/H class HEPA cartridge filterVarious hose material & lengthSuction armBag in bag out versions unit
Food & Pharmacy (general cleaning
GM80P LC 220-240V HEPA Filter H14 kit (downstream)GM80CR GMPJ 220V ULPA FILTER GS/GM 80/81 POLY KITIVT1000H class Various autoclave-able nozzels
VHS110CRVarious autoclave-able nozzelsBall floater for wet application
ATEX CertifiedATTIX 40-0M PC Type 22 Various nozzelsVHS110 ATEX Various nozzels
Air compressed driven A15, VHC200
HEPA Filter H14 kit (upstream)HEPA Filter H14 kit (downstream)Various nozzelsVarious hose material & length
Pneumatic material transfer
3VT22XCHEPA Filter H14 kit (downstream)Extention antistatic & food grade hose
PCC
Feed adapterFeed NozzleCONTROL UNIT PPT/RSCONTROL UNIT CU-1B. BOTTOM VALVE NC
General application
ATTIX 50-21 PC EC, ATTIX 791-21 ECHEPA Filter H14 (upstream)Various nozzels
S2,S3HEPA Filter H14 kit (upstream)Various star filter material
T22, T40WHEPA Filter H14 kit (downstream)Various star filter material
Oil & chips solutionVHO200
up to 50 micron cloth filtersEco Oil 13
BONTANGTel. : 0811 581 4591CIKARANGTel. : (021) 8984-5858CILEGONTel. : (0254) 387-987LAMPUNGTel. : (0721) 474-480MEDANTel. : (061) 452-7269
PALEMBANGTel. : (0711) 571-7788 SAMARINDATel. : (0541) 410-0637SEMARANGTel. : (024) 355-8788SURABAYA (Juanda)Tel. : (031) 868-8328TANJUNG MORAWATel. : (061) 794-1328
YOGYAKARTATel. : (0274) 642-9097,98,99
Kawan Lama Industrial SolutionBALIKPAPANTel. : (0542) 870-3946PEKANBARUTel. : (0761) 282-98
KLS/
P&A.
480/
5K/K
LSN
V.IV
S/SH
AN.U
NI/
06.1
8