willamette ball cone valves sales 2200 2600

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  • 7/28/2019 Willamette Ball Cone Valves Sales 2200 2600

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    BULLETIN 2200/

    JULY

    WILLAMETTE BALL AND

    CONE VALVES

    List 26Series 2600

    AWWA Metal SeatedBall Valves

    List 22Series 2200

    Metal Seated Cone Valves

  • 7/28/2019 Willamette Ball Cone Valves Sales 2200 2600

    2/28 2011 DeZURIK, Inc.

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    Series 2600 A Valve That Will Last for Decades.

    The Willamette List 26 Metal Seated Ball Valve is the absolute premiumquality valve for municipal applications. Water and sewage districts theworld over recognize it as the best valve available for performance and

    reliability in critical service applications. List 26 valves are designed forstandard pipe sizes from six to sixty inches. Standard design pressuresare up to 300 psig (2068kpa), certain special designs are available forpressures in excess of 400 psig (2758kpa).

    The List 26 is a heavy duty Ball Valve built especially for pump stop andcheck, pressure regulating, flow control and critical shut-off service inmunicipal systems. It is a superior valve because of its unique designfeatures, uncompromising use of quality materials and the precision ofits fabrication and assembly. The valve consists of four main elements:the body, the ball, the torque unit and the operator.

    The body is a pressure vessel that houses the ball sub-assembly. It

    is cast in four pieces: two body halves and two adaptors, which aresealed together with O-rings to prevent leakage. The adaptors carry thebody seats, made of 400 Series monel, and also serve as flanges forconnecting the valve to the line.

    The ball controls flow through the valve. It is, in effect, two intersectingcylinders, one being the full ported waterway, the other retaining theseats. The ball rotates on support trunnions that are integrally cast withthe ball, ensuring maximum rigidity in the body. An operating shaftconnects with one trunnion and extends through the body of the valveto the torque unit. Due to the trunnion mounted arrangement, the shaftacts as a rotating element only. Therefore, Willamette valve shaftsdo not fall victim to fatigue. They are made of 17-4PH high strength

    stainless steel. Other materials are available. Attached to the ball are300 series stainless steel seats. The stainless steel seats have a flexibleouter rim which deflects slightly to contact the mating monel body seatwhen the valve is closed.

    The torque unit provides the multiplication of leverage to rotate theball. It utilizes a lever attached to the ball operating shaft and a pairof metal links which work with a crosshead to rotate the ball its fullninety degrees. This link/lever action provides a large mechanical advan-tage when seating/unseating the valve. It also produces a variable ballrotation speed as the valve opens or closes, minimizing hazardous surgeand water hammer.

    The standard list of operators offered by Willamette is documentedlater in this brochure. Each one of them is fully capable of meeting thedemands of any specific application.

    List 26 Series 2600 Ball ValvesWhen You Can't Afford a Lesser Valve, Specify the Best . . .

    List 26 With Link and LeverTorque Unit

    List 26 With LimitorqueDirect Drive Operator

    List 26 With Limitorque T UnitDirect Drive Operator

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    List 26Cutaway View Metal Seated Ball Valve

    Wide choice ofoperators available

    Integrally cast ball andtrunnions mounted atboth ends

    Circular full ported

    waterway throughboth ball and body

    results in minimumhead loss

    Externalball-positionindicator

    Bronzebushing

    Link and leveroperating mechanismprovides maximummechanical advantage,minimizes water hammer

    Solid bronze bearingsfor low maintenance longer life

    Precise machining ofbody and ball seats givesdrop-tight seal

    Monel body seatsmate with stainless

    steel ball seats forlong life

    Alloy Steel Shaft

    Ball

    Valve Body

    Torque Unit

    Adaptor

    Flanges

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    List 26 Series 2600 Ball ValvesMetal Seated Ball Valve with Link and Lever Torque Unit

    A.

    Full Closed

    B.

    50% Stroke

    C.

    Full Open

    Link and Lever Torque Unit

    50% Stroke

    19% Flow

    Full Open

    Full Open

    Full Closed

    Full Closed

    A. B. C.Torque Unit Controls Pump Start-Upand Shut-Down Surges

    Precise Flow Regulation

    The Willamette Link and Lever valve operating mechanism isdesigned to minimize water pressure surges and water hammer.In closing, 81% of the flow area is cut off during the first 50%of the operating stroke. The final 19% of the flow area is thenslowly closed in the last 50% of the stroke. By shutting off themajority of the flow quickly, then slowly reducing the last 19% of

    the flow area, water hammer and system shock are virtually elimi-nated. The opposite occurs in the opening cycle, with a slow ballmovement during the first half of the operating stroke.

    These drawings illustrate the desirable effects of the List 26Link and Lever Torque Unit. The variable plug rotation speed andmechanical advantage are obtained from the constant, linearoperator movement. When the valve is closed, the links are atright angles to the lever. In theory, this arrangement provides amaximum mechanical advantage.

    Lower Operator Torque

    The Willamette Link and Lever Torque Unit has two other basicfunctions. First, it provides the ball shaft with a maximum amountof torque with a minimum amount of input. Operator torquerequirements are reduced and easier operation is the result.Secondly, the torque unit provides adjustable mechanical stop,limiting devices for positioning the seats for final sealing and alsoensuring a full port opening through the valve.

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    List 26 Series 2600 Ball ValvesAdvanced Components

    ForCloserDetailsSeePage 10

    1

    2

    3

    45

    6

    7

    89

    10

    11

    12

    13

    1415

    16

    17

    18

    19

    20

    2122

    2324

    25

    Top View/Section

    6

    8

    7

    9

    10

    11

    12

    5

    1

    2

    3

    4

    1413

    15

    Side View

    These top and side views clearly define eachcomponent part that goes into the making ofa Willamette List 26 AWWA Ball Valve.

    Top View/Section1. Thrust Screw . . . . . . . . Steel

    2. Thrust Pin . . . . . . . . . . Bronze

    3. Body Trunnion End . . . . Cast or Ductile Iron

    4. Body Bushing . . . . . . . . Bronze

    5. Adaptor . . . . . . . . . . . Cast or Ductile Iron

    6. Adaptor Seat . . . . . . . . Monel

    7. Body Operator End . . . . Cast or Ductile Iron

    8. Indicator Shaft . . . . . . . Steel

    9. Indicator . . . . . . . . . . . Cast Steel

    10. Ball Journal . . . . . . . . Bronze

    11. Ball Seat Ring . . . . . . . Stainless Steel

    12. Ball . . . . . . . . . . . . . Cast or Ductile Iron

    13. Ball Journal . . . . . . . . Bronze14. Thrust Washers . . . . . . Bronze

    15. Ball Shaft . . . . . . . . . Steel

    16. Torque Pin . . . . . . . . . Steel

    17. Lock Ring . . . . . . . . . Steel

    18. Sidemember . . . . . . . . Cast Bronze

    19. Crosshead . . . . . . . . . Cast Bronze

    20. Link . . . . . . . . . . . . Cast Steel Bronze Bushed

    21. O-Ring Retainer . . . . . . Cast Bronze

    22. Lock Ring . . . . . . . . . Cadmium Plated Steel

    23. Torque Unit Housing . . . Cast Iron

    24. Lever . . . . . . . . . . . Cast Steel

    25. Torque Unit Cover . . . . . Cast Iron

    Note:

    For ASTM numbers and materials for higherpressure class valves, see specificationson pages 26 and 27.

    Side View1. Handwheel . . . . . . . . . Cast Iron

    2. Thrust Collar . . . . . . . . Cast Iron

    3. Grease Fitting . . . . . . . Stainless Steel

    4. Adaptor . . . . . . . . . . . Cast or Ductile Iron

    5. Dowel Pin . . . . . . . . . Steel

    6. Leadscrew . . . . . . . . . Stainless Steel

    7. Torque Key . . . . . . . . . Steel

    8. Sidemember . . . . . . . . Cast Bronze9. Lever . . . . . . . . . . . . Cast Steel

    10. Links . . . . . . . . . . . Cast Steel Bronze Bushed

    11. Link Pin . . . . . . . . . . Stainless Steel

    12. Lock Screw . . . . . . . . Steel

    13. Adaptor Seat . . . . . . . Monel

    14. Ball Seat Ring . . . . . . . Stainless Steel

    15. O-Ring . . . . . . . . . . Rubber

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    TandemCylinder

    ElectricMotorOperator

    Cylinder

    Mounting Plate

    HousingSide Member

    Link

    Shaft

    Lever

    Bushing

    Crosshead

    Snap Rings

    Bushing

    Link

    Lead ScrewAcme Threaded

    Side Member

    Bushing

    CoverIndicatorShaft

    Indicator

    Bushing

    Link-pin

    Dowel

    Bushing

    List 26 Series 2600 Ball ValvesExploded Views

    Dowel

    Journal(Bronze)

    Bushing(Bronze)

    Thrust Washer(Bronze)

    *Optional Second

    Adaptor Seat Ring(Monel Overlay)

    Nut

    O-ring

    Shaft

    ShaftSeal

    Body Half

    Adaptor Seat Ring(Monel Overlay)

    *Optional SecondBall Seat Riong(Stainless Steel)

    Adaptor

    Capscrew

    Ball

    Body Half

    Thrust Pin

    Jamnut

    Setscrew

    Journal(Bronze)

    Bushing(Bronze)

    Ball Seat Ring(Stainless Steel)

    Adaptor

    Capscrew

    Capscrew

    Four piece body and ball sub-assembly of the WillametteList 26 Ball Valve (except the 6", 8", 48", 54" and 60" valves),(150, 200, 1200, 1400, 1500mm)

    * The overwhelming majority o metal seated ball valveapplications are or single seated valves.

    List 26AWWABall Valve

    Standard Linkand LeverTorque Unit

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    Variable Ball Rotation Controls Surge

    This graph compares Willamette List 26 openingcharacteristics with the opening characteristicsof other major valve types. The curves show thatthe opening flow through a List 26 is an optimumaccelerating pattern, slow at first, then smoothlyincreasing to full port. Closing is just the reverse,with the first 50% of the stroke reducing flow by81%, and the final 50% closing the valve completely.

    This flow pattern is more effective at controllingwater hammer and surge than any other valve. Itconstitutes one of the major design advantages ofthe List 26.

    0 10 20 30 40 50 60 70 80 90 100

    Stroke vs. Flow

    Percent

    age

    ofTotalStroke

    ClosedPercentage of Flow

    Open

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    100

    0 10 20 30 40 50 60 70 80 90

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    100

    Stroke

    vs. Ball Angle

    Ball Angle

    vs. Discharge

    Ball Angle in DegreesOpen

    Percentage

    ofTotal

    Stroke

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    1.0

    Closed

    List 26 Series 2600 Ball ValvesCost/Performance Characteristics

    100% Full Port Design Cuts Costs

    Full ported valves are far more cost effective thanother valve types, mainly because of lower headloss. This table shows annual power costs for

    different valve types. All amounts are based on $.09/kWh, continuous pumping (8,760 hours/year) at 70%overall efficiency with a line velocity of 16 ft/sec.

    Example: When using a typical butterfly/swingcheck valve pump control combination for a 36"(900mm) diameter system, the check valve costs$22,284.00/year and the butterfly costs $8,969.00/year, compared to List 26 costs of $1279.00/yearasavings of $149,870.00 over five years.

    Full Port Design Makes Sense!

    Ball Angle, Flow Area Accelerate During Stroke

    This graph shows the relationships of stroke, ball angle and valve

    discharge rate during the List 26 opening rotation. As the ball rotatesslowly early in the stroke, discharge rate is low and highly controlled.As the stroke continues, the ball angle accelerates, allowing acorresponding increase in discharge rate. At full port, discharge isat maximum and flow obstruction is near zero. This function, whichminimizes pressure changes, is accomplished on the List 26 withoutcomplicated variable speed operators or controls.

    List 26

    Cone Valve

    Butterfly Valve

    Gate Valve

    Needle & Globe Valve

    Total Stroke vs. Ball Angle

    Ball Angle vs. Coefficient of Discharge

    Estimated Annual Power Costs (in U.S. Dollars)

    ValveDiameter

    Ball &ConeValve

    GateValve

    SwingCheckValve

    ButterflyValve

    GlobeValve

    6"150

    119 133 885 800 6,046

    8"200

    171 216 1,475 1,312 9,916

    10"250

    206 369 2,322 1,611 15,667

    12"300

    236 494 3,060 2,160 20,976

    14"350

    321 671 4,158 2,573 28,533

    16"400

    418 874 5,434 2,739 37,233

    18"450

    437 1,025 6,396 3,203 43,500

    20"500

    523 1,264 7,889 3,956 53,748

    24"600

    711 1,821 11,369 5,695 77,378

    30"750

    977 2,610 15,476 6,226 105,837

    36"

    900 1,279 3,576 22,284 8,969 152,39642"

    11001,615 4,645 28,828 11,645 197,738

    48"1200

    2,112 5,935 37,675 15,210 258,232

    54"1400

    2,278 7,336 45,601 18,259 310,100

    60"1500

    2,433 9,032 56,328 22,546 382,648

    InchMillimeter

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    Improved Valve Flow Coefficients

    CV

    values are based on the amount of flow througha full ported ball valve in a closed loop system at1.0 psig (6.9 kpa) constant pressure drop.

    Note:For more specic fow inormation, please contact yourDeZURIK APCO Willamette representative.

    List 26 Series 2600 Ball ValvesCost/Performance Characteristics

    Q

    PSG

    CV

    CV

    CV

    =

    =

    =

    =

    Flow in U.S. gallons per minute

    calculations based on:

    (GPM)Pressure drop (PSI)

    Specific gravity of fluid(Water = 1.0)

    Valve flow coefficient

    Venturi Allows Smaller-Than-Line-SizeValve Use

    The venturi-type installation allows effective use ofthe List 26 in smaller-than-line-size applications, suchas distribution systems, pressure reducing serviceand gravity mains. The List 26 is ideal for theseapplications because of its unobstructed waterway.In many venturi installations, it can be specified oneor two sizes smaller than normal line size.

    The user benefits from the superior operatingand maintenance features of the List 26 at a costcompetitive with the larger obstructed-waterwayvalves. In some cases, headloss resulting from the

    venturi-List 26 combination is actually less thanfrom the larger obstructed-waterway valves. Testshave shown a 24" (600mm) venturi, for example, toproduce less head loss than a 30" (750mm) gate orbutterfly valve in certain applications.

    Reducer Increaser

    24" (600mm) Ball Valve

    Flow 30" Diameter(762mm) (762mm)(610mm)

    24" Diameter 30" Diameter21 8

    APPROXIMATE CV

    VALUESAPCO Willamette Cone Valve for Closed Loop System Plug Angle

    in Degrees from Closed

    ValveSize

    (inches)5 10 30 50 70

    FullyOpen

    6"

    15034 70 226 484 1,043 3,400

    8"200

    61 124 401 859 1,853 6,688

    10"250

    96 194 627 1,343 2,896 11,942

    12"300

    137 280 902 1,934 4,170 19,300

    14"350

    187 381 1,229 2,633 5,676 26,300

    16"400

    245 497 1,605 3,440 7,414 34,400

    18"450

    310 629 2,031 4,353 9,383 47,890

    20"500

    382 777 2,508 5,375 11,586 59,900

    24"600

    550 1,119 3,612 7,740 16,683 88,900

    30"750

    860 1,748 5,643 12,092 26,065 147,800

    36"900

    1,238 2,517 8,126 17,413 37,535 222,000

    42"1100

    1,685 3,426 11,060 23,699 51,085 316,000

    48"1200

    2,201 4,475 14,445 30,954 66,723 413,000

    54"1400

    2,786 5,664 18,282 39,176 84,447 565,880

    60"1500

    3,439 6,993 22,571 48,367 104,257 752,300

    InchMillimeter

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    List 26 Series 2600 Ball ValvesMetal to Metal Seats

    Spring Seat Design

    Closing Action

    The ball is fully rotated and positioned for final sealing using positive

    mechanical stops in the valve actuating mechanism. (Figure A)

    Closed and Seated

    The differential pressure (high pressure/low pressure) acting onthe back side of the ball seat ring causes the outer rim to deflectslightly, causing the ball and ball seat ring to move forward andmake contact with the body seat ring. (Figure B)

    Opening Action

    The ball is rotated to open the valve by the valve actuatingmechanism. After the ball rotates approximately one half degree,the offset eccentric action is sufficient to pull the ball seat backfar enough to overcome the ball seat ring deflection. Seats neveragain make contact during rotation of the ball. The ball stays in theopen position using positive mechanical stops in the valve actuatingmechanism to form a smooth, unobstructed water passage.

    48" (1200mm) 300# Class Turbine Guard Valve with High Pressure Accumulator Installed in Northern Caliornia.Hydro Electric Project Emergency Shut-O Valve

    .004"-.010" Gap(.1-.3mm)

    High Pressure Side

    Low PressureSide

    Back Side Of Ball Seat Ring

    High Pressure Side

    A

    B

    Metal to Metal Seats Last Decades Longer Than Rubber Seats

    Rubber seated valves that are initially less expensive, can become very costly and inconvenientwhen your system is shut down due to inevitable rubber seat repair and/or replacement. Our

    design has resulted in metal-to-metal seats that can handle tough applications and provide longmaintenance-ree lie without wedging, galling, scraping or seat replacement.

    Metal to Metal Seats Are Designed For Severe ThrottlingService. Rubber Seats Are Not!

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    Precise Flow Regulation

    List 26 Ball Valves will control pressure differentials and flow rates toextremely close limits without hunting, vibrating or excessive noise.List 26 valves act as an energy absorber in any throttled position dueto the back pressure inside the valve body and around the ball. This,together with durable metal to metal seats which allow line velocities in

    excess of 100 ft./sec. (30 m/sec.), make Willamette Ball Valves ideal forthrottling applications.

    Virtually Maintenance Free

    Thousands of Willamette Ball Valves have been in service forover a 40 year period almost completely trouble-free.

    Self Cleaning, Non-Clogging Design

    When the valve is opening or closing, flow goes through and around theball, flushing out debris. This makes the List 26 ideally suited for rawsewage service, assuring complete closing of the valve.

    Drop-Tight ShutoffMetal to metal seats mate precisely, maintaining a drop-tight seal.The seal lasts the life of the valve because of the durability of the metaland the eccentric motion of the seats. (Standard leakage is defined as1oz. (29.57 mL) per nominal inch size per hour.)

    No Measurable Head Loss

    True full port opening results in no more head loss than an equivalentlength of pipe.

    Trunnion Mounted

    The trunnion mounted ball allows the majority of the hydraulic load

    to be supported by the trunnions, resulting in low bearing pressureand no shaft fatigue.

    Longer Bearing Life

    Bearing materials are made of different degrees of hardness preventinggalling and extending life. Bearing pressures are low compared tosimilar valves (900 psig (6205kpa) for 150# class and 1500 psig(10342kpa) for 250# class). Solid bronze construction means longer,trouble-free service, and like our metal seats, the bearings will last thelife of the valve.

    Lifetime Seats

    Our competitors say their seats are easily replaceable because theyhave to replace their seats. Under normal operating conditions youwon't have to replace List 26 metal seats.

    List 26 Series 2600 Ball Valve Features

    Engineering Reminders

    1. Metal seated ball valves andadjacent pipe must be independently

    supported.

    2. Valve supports are not intended oruse as anchors.

    3. Due to the act that alignmentbetween the valve and adjacentpipe should be stress ree, it isrecommended that a fexibleconnection be installed on the valveseat side.

    Hydraulic Water Cylinder ActuatedList 26

    Coastal Water Authority, Houston, TXLynchburg Pump StationAir/Oil Tandem Cylinders

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    Torque unit (valve operating mechanism) complete withappropriate operator is shown in its customary verticalorientation, (perpendicular to pipeline), however, torqueunit complete with operator may be rotated in any o 90increments (parallel with pipe-line) i so desired to suitinstallation requirements.

    Valve accessories such as control piping, limit switches,etc., not shown.

    Envelope dimensions o the ball valve assembly (valve andoperating mechanism) are shown below.

    For more specic dimensions, please contact your DeZURIKAPCO Willamette representative.Dimensions and specications given in this publication were

    correct at time o printing, but should not be used in lieu ocertied drawings.

    Note: All Dimensions For Class 250# ValvesAlso Apply to Class 300# Valves.

    APCO Willamette List 26 Ball valves are manuactured to AWWAC-507 standard or ball valves 6" - 48" (150 - 1200mm) 150, 250and 300psi pressure classes. 54" - 60" (1400 - 1500mm) alsoavailable.

    AC

    B

    List 26 Series 2600 Ball ValvesValve and Operating Mechanism Dimensions

    AC

    BOPEN

    SHUT

    Hydraulic Cylinder Operator

    InchMillimeter

    List 26 AWWA Metal Seated Ball Valve

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"

    150

    14

    356

    14.875

    378

    14

    356

    14

    356

    15.125

    384

    15.125

    384

    382

    173

    422

    191

    8"200

    15381

    15.25387

    17.5445

    17.5445

    19.125486

    19.125486

    432196

    492223

    10"250

    18.5470

    20.125511

    22.25565

    22.25565

    21.5546

    21.5546

    812368

    802364

    12"300

    19.5495

    21.375543

    26660

    26660

    23.125587

    23.125587

    982445

    1012459

    14"350

    22.125562

    26.5673

    29.5749

    29.5749

    28.25718

    28.25718

    1432650

    1502681

    16"400

    25635

    27686

    31.25794

    31.25794

    29.25743

    29.25743

    1882854

    2082944

    18"450

    28.5724

    31787

    38.5978

    38.5978

    37940

    37940

    22731031

    24041090

    20"500

    30762

    34864

    38.5978

    38.5978

    37940

    37940

    29731349

    29441335

    24"600

    35.375899

    39.125994

    461168

    461168

    41.8751064

    41.8751064

    41241871

    62272825

    30"750

    44.251124

    47.251200

    57.51461

    57.51461

    531346

    531346

    72273278

    105064765

    36"900

    531346

    551397

    671702

    671702

    59.8751521

    59.8751521

    112275092

    155567056

    42"1100

    59.51511

    631600

    781981

    781981

    68.751746

    68.751746

    150766838

    188508550

    48"1200

    721829

    74.51892

    89.52273

    89.52273

    94.6252403

    94.6252403

    151256861

    2425011000

    List 26 Hydraulic Cylinder Operator

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"150

    14356

    14.875378

    32813

    32813

    23.5597

    23.5597

    600272

    640290

    8"200

    15381

    15.25387

    33.75857

    33.75857

    27.5699

    27.5699

    750340

    810367

    10"250

    18.5470

    20.125511

    36.125918

    42.8751089

    29.875759

    29.625752

    1200544

    1290585

    12"300

    19.5495

    21.375543

    38965

    44.751137

    31.5800

    31.25794

    1500680

    1630739

    14"350

    22.125562

    26.5673

    46.51181

    46.51181

    36.375924

    36.375924

    2200998

    22701030

    16"400

    25635

    27686

    47.3751203

    58.1251476

    37.375949

    40.51029

    25001134

    27001225

    18"

    450

    28.5

    724

    31

    787

    61.75

    1568

    68.75

    1746

    48.25

    1226

    50.375

    1280

    3200

    1451

    3700

    1678

    20"500

    30762

    34864

    61.751568

    68.751746

    48.251226

    50.3751280

    40001814

    43001950

    24"600

    35.375899

    39.125994

    72.51842

    79.6252022

    55.251403

    56.1251426

    57002585

    92004173

    30"750

    44.251124

    47.251200

    85.3752169

    90.1252289

    67.251708

    70.251784

    100004536

    141506418

    36"900

    531346

    551397

    90.1252289

    94.8752410

    74.1251883

    77.1251959

    145006577

    192008709

    42"1100

    59.51511

    631600

    100.3752550

    111.6252835

    862184

    92.52350

    208009435

    2680012156

    48"1200

    721829

    74.51892

    107.8752740

    119.1253026

    111.8752842

    118.3753007

    2900013154

    3260014787

    InchMillimeter

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    AC

    BOPEN

    SHUT

    Air/Oil Tandem Cylinder Operator

    List 26 Series 2600 Ball ValvesValve and Operating Mechanism Dimensions

    AC

    BOPEN

    SHUT

    Motor Operator

    List 26 Air/Oil Tandem Cylinder Operator

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"

    150

    14

    356

    14.875

    378

    45.5

    1156

    45.5

    1156

    23.5

    597

    23.5

    597

    675

    306

    715

    324

    8"200

    15381

    15.25387

    47.251200

    47.251200

    27.5699

    27.5699

    900408

    960435

    10"250

    18.5470

    20.125511

    49.6251260

    58.1251476

    29.875759

    29.625752

    1400635

    1500680

    12"300

    19.5495

    21.375543

    51.51308

    601524

    31.5800

    31.25794

    1800816

    1930875

    14"350

    22.125562

    26.5673

    61.751568

    61.751568

    36.375924

    36.375924

    26001179

    26801216

    16"400

    25635

    27686

    62.6251591

    78.6251997

    37.375949

    40.51029

    28001270

    30001361

    18"450

    28.5724

    31787

    82.252089

    93.752381

    48.251226

    50.3751280

    35001588

    40001814

    20"500

    30762

    34864

    82.252089

    93.752381

    48.251226

    50.3751280

    44001996

    46602114

    24"600

    35.375899

    39.125994

    97.52477

    108.1252746

    55.251403

    56.1251426

    62002812

    104754751

    30"750

    44.251124

    47.251200

    113.8752892

    120.6253064

    67.251708

    70.251784

    111005035

    153006940

    36"900

    531346

    551397

    118.6253013

    125.3753185

    74.1251883

    77.1251959

    160007257

    203509231

    42"1100

    59.51511

    631600

    130.8753324

    147.1253737

    862184

    92.52350

    2350010659

    2950013381

    48"1200

    721829

    74.51892

    138.3753515

    154.6253927

    111.8752842

    118.3753007

    3200014515

    3560016148

    InchMillimeter

    List 26 Motor Operator

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"150

    14356

    14.875378

    34864

    34864

    23.5597

    23.5597

    600272

    640290

    8"200

    15381

    15.25387

    35.75908

    35.75908

    27.5699

    27.5699

    750340

    810367

    10"250

    18.5470

    20.125511

    38.125968

    40.8751038

    29.875759

    29.625752

    1200544

    1290585

    12"300

    19.5495

    21.375543

    401016

    42.751086

    31.5800

    31.25794

    1500680

    1630739

    14"350

    22.125562

    26.5673

    44.51130

    49.51257

    36.375924

    36.375924

    2200998

    22701030

    16"400

    25635

    27686

    50.3751280

    54.8751394

    37.375949

    40.51029

    25001134

    27001225

    18"

    450

    28.5

    724

    31

    787

    58.5

    1486

    59.75

    1518

    48.25

    1226

    50.375

    1280

    3200

    1451

    3700

    1678

    20"500

    30762

    34864

    58.51486

    59.751518

    48.251226

    50.3751280

    40001814

    43001950

    24"600

    35.375899

    39.125994

    63.51613

    67.6251718

    55.251403

    56.1251426

    57002585

    92004173

    30"750

    44.251124

    47.251200

    73.1251857

    75.3751915

    67.251708

    70.251784

    100004536

    141506418

    36"900

    531346

    551397

    77.8751978

    80.1252035

    74.1251883

    77.1251959

    145006577

    192008709

    42"1100

    59.51511

    631600

    85.6252175

    91.8752334

    862184

    92.52350

    208009435

    2680012156

    48"1200

    721829

    74.51892

    93.1252365

    99.3752524

    111.8752842

    118.3753007

    2900013154

    3260014787

    InchMillimeter

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    AC

    B

    Electric Motor Operator with90 Direct Drive

    AC

    B OPEN

    SHUT

    Manual Operator

    List 26 Motor Operator with 90 Direct Drive

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"

    150

    14

    356

    14.875

    378

    27

    686

    27

    686

    37.625

    956

    37.625

    956

    441

    200

    481

    218

    8"200

    15381

    15.25387

    28.75730

    28.75730

    41.6251057

    41.6251057

    491223

    551250

    10"250

    18.5470

    20.125511

    35.125892

    35.125892

    45.251149

    45.251149

    871395

    961436

    12"300

    19.5495

    21.375543

    37940

    37940

    46.8751191

    46.8751191

    1041472

    1121508

    14"350

    22.125562

    26.5673

    38.75984

    38.75984

    521321

    521321

    1541699

    1611731

    16"400

    25635

    27686

    40.1251019

    40.1251019

    551397

    551397

    1991903

    22411017

    18"450

    28.5724

    31787

    43.751111

    43.751111

    62.751594

    62.751594

    25891174

    29881355

    20"500

    30762

    34864

    43.751111

    43.751111

    62.751594

    62.751594

    32891492

    35281600

    24"600

    35.375899

    39.125994

    541372

    541372

    71.8751826

    71.8751826

    47082136

    70763210

    30"750

    44.251124

    47.251200

    59.751518

    59.751518

    832108

    832108

    80763663

    119225408

    36"900

    531346

    551397

    67.51715

    67.51715

    89.8752283

    89.8752283

    120765478

    169727698

    42"1100

    59.51511

    631600

    761930

    761930

    98.752508

    98.752508

    164927481

    2249210202

    48"1200

    721829

    74.51892

    812057

    812057

    126.6253216

    126.6253216

    2429211019

    2789212652

    InchMillimeter

    List 26 Manual Operator

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"150

    14356

    14.875378

    22.75578

    22.75578

    23.5597

    23.5597

    500227

    540245

    8"200

    15381

    15.25387

    24.5622

    24.5622

    27.5699

    27.5699

    550249

    610277

    10"250

    18.5470

    20.125511

    26.875683

    31.875810

    29.875759

    29.625752

    930422

    1020463

    12"300

    19.5495

    21.375543

    28.75730

    33.75857

    31.5800

    31.25794

    1100499

    1230558

    14"350

    22.125562

    26.5673

    35.5902

    35.5902

    36.375924

    36.375924

    1650748

    1720780

    16"400

    25635

    27686

    36.375924

    421067

    37.375949

    40.51029

    2100953

    23001043

    18"

    450

    28.5

    724

    31

    787

    45.625

    1159

    47.625

    1210

    48.25

    1226

    50.375

    1280

    2800

    1270

    3280

    1488

    20"500

    30762

    34864

    45.6251159

    47.6251210

    48.251226

    50.3751280

    35001588

    38201733

    24"600

    35.375899

    39.125994

    51.3751305

    56.251429

    55.251403

    56.1251426

    50002268

    75003402

    30"750

    44.251124

    47.251200

    621575

    67.6251718

    67.251708

    70.251784

    85003856

    126305729

    36"900

    531346

    551397

    66.751695

    72.3751838

    74.1251883

    77.1251959

    125005670

    176808020

    42"1100

    59.51511

    631600

    77.8751978

    84.1252137

    862184

    92.52350

    172007802

    2320010523

    48"1200

    721829

    74.51892

    85.3752169

    91.6252327

    111.8752842

    118.3753007

    2500011340

    2860012973

    InchMillimeter

    List 26 Series 2600 Ball ValvesValve and Operating Mechanism Dimensions

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    Operators

    Willamette List 26 Ball Valves canbe supplied with standard manual,electric motor or cylinder opera-

    tors for most applications. Otheroperator control accessories canbe supplied that allow the user totailor the List 26 to specificperformance requirements.

    These same operators are usedwith the List 22 Cone Valvesdescribed in the second part ofthis brochure.

    Cylinder Operators

    Cylinder operators are specified

    for automatic operations.

    Hydraulic Cylinder

    This operator uses a double-acting piston which opens andcloses the valve when pressureis introduced. This is a standard

    cylinder powered by water or oil,designed per AWWA C540.

    Air/Oil Tandem Cylinder

    The tandem cylinder above is our

    preferred operator. This air/oilsystem eliminates the installationof a costly hydraulic accumulatorsystem by using a compressedair supply for a power source.This supply of compressed airalso furnishes an accumulatedsource of energy to provide anemergency closure of the valveduring power failure or otherunexpected conditions.

    A clean reliable source of air (for

    best results, 85-125 psig (586 -862kpa) is provided to the uppercylinder to power the valve. Thelower cylinder is oil filled and isused to provide control of theopening and closing times withthe smooth operation of oil.

    For all valves, emergency fastclosing function can be providedfor rapid closure in the event ofloss of power.

    Motor Operator

    For applications requiring motoroperated valves, we will gladlymake recommendations and

    supply the dimensions andcharacteristics for the valve,operator and controls required.

    On the List 26, the electric motoroperator is also available with a90 direct drive unit (instead ofour standard link and lever torqueunit) for remote modulating, flowcontrol applications requiring amore direct 1 to 1 ratio of openingand closing.

    Buried and SubmersibleService

    The operating mechanism ispermanently lubricated and canbe sealed making it suitable forsubmersible service to approxi-mately 20 feet (6m) for extendedperiods of time. A completerange of stem extensions, valvestreet boxes complete withindicators as well as floor standsare also available.

    Manual Operator

    The manual operator is usedfor any stop service wheredependability is critical andwhere automation is notnecessary. Since the valve canbe easily operated by oneperson, no bypass is necessary.The operator is supplied with astandard AWWA handwheel or2" (50mm) square operating nut.

    List 26 Ball Valves and List 22 Cone ValvesOperator Characteristics

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    TandemCylinder

    Open SpeedControl Valve

    Close

    Oil

    Oil fill

    Close SpeedControl Valve

    Check Valve

    Fast Close

    Speed Control

    Normally OpenFast Close

    2 Way Solenoid

    Valve

    ManualOperator

    Exhaust

    Pressure(Air supply)

    4 Way Solenoid Valve

    Shown De-Energized

    A

    B

    E

    P

    Valve

    = Optional/Emergency Fast Close

    2

    3

    Air

    List 26 Ball Valves And List 22 Cone ValvesSchematic/Standard Controls

    OpenSpeedControlValve

    CloseSpeedControlValve

    HydraulicCylinder

    Close

    ManualOperator

    Exhaust

    Pressure

    4 Way Solenoid Valve

    Shown De-Energized

    Position

    Speed Control

    Normally Open Fast Close2 Way Solenoid Valve

    Isolation Valve

    Close For Manual

    Controlv

    Normally Open Fast Close

    2 Way Solenoid Valve

    A

    B

    E

    P

    Valve

    = Optional/Emergency Fast Close

    2

    3

    4

    3

    4

    Open Speed ControlValve

    Close Speed ControlValve

    OpenSolenoid

    ManualOperator

    Exhaust

    Close Solenoid

    Pressure

    4 Way - 3 PositionSolenoid ValveShown De-energized

    Hydraulic

    Cylinder

    Close

    A

    B

    E

    P

    E

    Valve

    1Hydraulic Cylinder (Oil or Water) forModulating Control

    Operation:

    1. Normal Opening of ValveA. Open solenoid valve (1) (4 way/3 position) is energized

    B. Pressure (P) to port BC. Port A exhausts to E

    2. Normal Closing of ValveA. Close solenoid valve (1) (4 way/3 position) is energizedB. Pressure (P) to port AC. Port B exhausts to E

    Manual Override Push in and rotate knob fully clockwise.There is a manual operator for both opening and closing functions.Both must be rotated fully counterclockwise for normalelectrical operation.

    Hydraulic Cylinder (Oil or Water) with2 Fast Close Solenoids

    Operation:

    1. Normal Opening of ValveA. Solenoid valve (2) (4 way/2 position) is energized.

    Pressure (P) to port B and A exhausts to E.B. Solenoid valves (3) (2 way normally open)

    are energized. No flow.

    2. Normal Closing of ValveA. Solenoid valve (2) (4 way/2 position) is de-energized.

    Pressure (P) to port A and B exhausts to E.B. Solenoid valves (3) (2 way normally open)

    are energized. No flow.

    3. Emergency CloseA. Solenoid valve (2) (4 way/2 position) is de-energized.

    Pressure (P) to port A and B exhausts to E.B. Solenoid valves (3) (2 way normally open)

    are de-energized. Cylinder extends to close valve at highspeed rate.

    Manual Override Rotate fully clockwise for opening function (liftssolenoid plunger to its energized position). Rotate fully counter-clockwise for closing function. Rotate fully counterclockwise beforeoperating electrically. Close ball valves (4) when operating manually.

    Tandem Air/Oil Cylinder for Pump Stop andCheck with Emergency Close Loop

    Operation:

    1. Normal Opening of ValveA. Solenoid valve (2) (4 way) is energized.

    Pressure (P) to port B and A exhausts to E.B. Solenoid valve (3) (2 way normally open)

    is energized. No flow.2. Normal Closing of Valve

    A. Solenoid valve (2) (4 way) is de-energized.Pressure (P) to port A and B exhausts to E.

    B. Solenoid valve (3) (2 way normally open)is energized. No flow.

    3. Emergency CloseA. Solenoid valve (2) (4 way) is de-energized.

    Pressure (P) to port A and B exhausts to E.B. Solenoid valve (3) (2 way normally open)

    is de-energized. Cylinder extends to close valveat high speed rate.

    Manual Override Same as hydraulic cylinder with 2 fast closesolenoids described above.

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    Series 2200

    Valves That will Last for Decades.

    Willamette List 22 Cone Valves are built tough to last under the mostsevere conditions. They are 100% full port, conical plug-type valves with

    a circular waterway through both body and plug in the fully open position.Each valve consists of: a tapered cone (plug) that fits precisely into amating body, cover, valve operating mechanism and actuating unit.

    The valve body has weld-overlayed monel seats around the bore. Afterwelding, they are accurately machined and ground. In operation, theyengage the seat rings on the plug when the plug is seated. Bronze pivotbearings are provided on the plug trunnions.

    The plug has two pairs of monel seats; one pair mates with the bodyseat in the open position, while the other pair mates in the closedposition (rotated 90 degrees). In operation, the plug is first lifted toseparate the plug seat from the valve body seat. It is then rotated 90

    to the open or closed position. The plug is then lowered to reseat in thedesired position. Monel body and plug seats provide a solid, dependableand drop-tight closure.

    Willamette offers standard List 22 Cone Valves of cast gray iron or ductileiron construction with ANSI B16.1, class 125/150 lb. flanges for workingpressures to 175 psig (1207kpa). For working pressures to 275 psig(1896kpa), we offer cast ductile iron construction with ANSI B16.1, class250/300 lb. flanges. Cone Valves of cast steel construction are availablewith ANSI B16.5, class 150 lb. and class 300 lb. flat-face and raised-faceflanges for working pressures to 720 psig (4964kpa). Valves are providedwith a skirted plug.

    The valve operating mechanism is mounted on the head cover andhas a removable cover for inspection, adjustment or repairs. Thismechanism consists of a crosshead to lift, rotate and lower the plug;this is connected to an independent link and lever arrangement. Liftingthe plug is accomplished by means of a lift nut and rotation is accom-plished by means of a rotator lever. A position indicator on the outsideof the mechanism lets you know the orientation of the plug at a glance.

    Thousands of installations have proven the design quality and reliabilityof the Willamette Cone Valve. Continuous design improvements byWillamette have produced the best Cone Valves currently available inthe marketplace. Every valve is designed and built for precise operation,long life and low maintenance. Our history proves it. Willamette Cone

    Valves have been in operation for over 60 years, demonstrating thatthey stay on the job and require minimum maintenance.

    Willamette is proud of the excellence of the List 22 Cone Valve. Itconfirms again the position of leadership in design and manufacture offluid control apparatus that the company has held throughout this century.

    List 22 Series 2200 Cone ValvesProven Dependability

    30" (750mm) 150#CL. Cone Valve

    MWD o Southern Caliornia54" (1400mm) Cone Valve Etiwanda Projec

    MWD o Southern Caliornia42" (1100mm) Cone Valve Etiwanda Project

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    Metal to Metal Seats

    List 22 Cone Valves feature wide, weld-on monel metal seatswhich eliminate the erosion and abrasion failures common topolymer and elastomer seals in other types of valves.

    Under normal conditions the metal to metal monel seatsdo not require replacement or preventive maintenance andguarantee dependable operation.

    Metal to metal seating allows the valve to be installed intough applications where velocities are high and continuousthrottling is necessary.

    List 22's Unique Operating Cycle

    The unique operating mechanism of the List 22 unseats theplug axially without rotation then smoothly rotates the plug 90.After rotation, crosshead travel reseats the plug creating a full

    port unobstructed waterway. This operation provides positiveprotection for the seats at all times assuring long, maintenancefree service.

    The progressive effects of this movement are as follows:

    Actuator input shaft moves the crosshead assembly.

    Motion from crosshead is coupled through a link and leverto a threaded lift nut. As the crosshead moves, it causes thelift nut to rotate. This action causes the threaded stem torise which lifts the plug off its seat.

    As crosshead continues to travel, it engages the rotatorwhich causes the plug stem to rotate. This action slowly

    opens the valve.

    Valve pointer always indicates the position of the valve plug.

    At the end of the opening cycle, rotator stop screw contactsactuator housing which stops all rotation of the plug.

    Further travel of crosshead causes the threaded lift nut tolower the plug to engage the valve body and plug seats.

    Cone Valve Link and Lever Torque Unit

    The mechanism is totally enclosed in its own housingseparate from the valve itself and is easily accessible for stempacking replacement or inspection maintenance. Maintenance

    does not require shut-down of the pipeline. Included in themechanism housing is an external valve position indicator.

    The operating mechanism is designed to allow slightrepositioning of the seats in case of future wear.

    List 22 Series 2200 Cone ValvesUnsurpassed Performance

    Cone Valve Body & Plug Seats

    100% StrokeFull Unrestricted

    Flow

    30% Stroke2% Of Flow Area Opened

    50% StrokeApproximately 50%

    Flow Area Open

    Closed 10% StrokePlug Is Lifted Off Seat

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    List 22 Series 2200 Cone ValvesAdvanced Components/Exploded Views

    Dowel

    25. Capscrew

    19. Packing Gland

    20. Vee Packing

    21. Operator Shaft

    22. Dowel

    23. Journal

    24. Bushing

    23. Journal

    24. Bushing

    29. Mounting Base

    Nut

    26. Cover

    27. Plug(monel seats)

    28. Body(monel seats)

    The cutaway view on page 20 can beused in conjunction with the explodedviews on this page to identify every partthat composes a List 22 Cone Valve.

    List 22 Torque Unit1. Indicator . . . . . . . . Cast Steel

    2. Shaft . . . . . . . . . . Steel

    3. Crosshead Roller . . . Steel

    4. Crosshead . . . . . . . Cast Bronze

    5. Link . . . . . . . . . . Cast Steel

    6. Bushing . . . . . . . . Bronze

    7. Lever . . . . . . . . . Cast Steel

    8. Lift Nut . . . . . . . . Bronze

    9. Rotator. . . . . . . . . Cast Steel

    10. Cover. . . . . . . . . Cast or Ductile Iron

    11. Housing . . . . . . . Cast or Ductile Iron

    12. Housing End . . . . . Cast or Ductile Iron13. Operator Adaptor. . . Cast Iron

    14. Leadscrew . . . . . . Stainless Steel

    15. Guide Rod . . . . . . Stressproof Steel

    16. Thrust Washer . . . . Bronze

    17. Lock Nut . . . . . . . Steel

    18. Spacer . . . . . . . . Steel

    Note:

    For ASTM designations and for higherpressure class valves, see specificationson page 27.

    List 22 Cone Valve19. Packing Gland . . . . Steel

    20. Vee Packing . . . . . Nitrile Elastomer

    21. Operator Shaft . . . . Steel

    22. Dowel . . . . . . . . Steel

    23. Journal . . . . . . . . Bronze

    24. Bushing . . . . . . . Bronze

    25. Capscrew . . . . . . Steel

    26. Cover. . . . . . . . . Cast or Ductile Iron

    27. Plug . . . . . . . . . Cast or Ductile Iron

    28. Body . . . . . . . . . Cast Or Ductile Iron

    29. Mounting Base. . . . Cast Iron

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    List 22 Series 2200 Cone ValvesCutaway View

    9.

    Rotator

    15.

    Guide Rod

    Link and lever

    type operator

    for smooth

    operating cycle

    and maximum

    mechanical

    advantage

    4.

    Crosshead

    5.Link

    7.

    Lever

    26.

    Cover

    Trunnion

    reinforcingrib

    Weld-on

    monel seats for

    long life

    Precise machining

    of metal body seat

    and metal plug seat

    gives drop-tight

    shutoff

    27.Plug

    Bronze bushings

    for low maintenance

    and longer life

    Trunnion

    reinforcing

    rib

    Circular waterway

    through both

    plug and body

    reduces head loss

    28.

    Body

    Flat-faced

    flanges

    Shaft Seals

    Shaft Coupling

    8.

    Lift Nut

    2.

    Shaft

    Totally enclosed

    operating mechanism

    Wide choice of

    operators available

    (See pages 14-15)

    External Plug Position

    Indicator14.

    Cylinder Rodor Lead Screw

    (For illustrative purposes only)

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    A

    B

    C

    List 22 Series 2200 Cone ValvesValve And Operating Mechanism Dimensions

    Envelope dimensions o the cone valve assembly (valve andoperating mechanism) are shown below.

    For more specic dimensions, please contact your DeZURIKAPCO Willamette representative.

    Dimensions and specications given in this publication werecorrect at time o printing, but should not be used in lieu ocertied drawings.

    Note: A ll dimensions or class 250# valvesalso apply to class 300# valves.

    Flat-aced fanges per ANSI B16.1, class 125 lb. or 250 lb. arenormally urnished. Other fange acing is available. Consultyour DeZURIK APCO Willamette representative.

    A

    SHUT

    OPEN

    B

    C

    Torque unit (valve operating mechanism) complete withappropriate operator is shown in its customary verticalorientation, (perpendicular to pipeline), however, torqueunit complete with operator may be rotated in any o 90increments (parallel with pipeline) i so desired to suitinstallation requirements.

    Valve accessories such as control piping, limit switches,etc., not shown.

    Hydraulic Cylinder Operator

    List 22 Metal Seated Cone Vavle

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"150 16.5419 20508 17432 17432 17.5445 17.5445 450204 500227

    8"200

    21.5546

    25635

    21.75552

    21.75552

    22.5572

    22.5572

    800363

    900408

    10"250

    26660

    30.5775

    27686

    27686

    25.125638

    25635

    1100499

    1150522

    12"300

    28711

    32.5826

    29.125740

    29.125740

    26.5673

    26.5673

    1400635

    1500680

    14"350

    33838

    401016

    31.375797

    31.375797

    30.125765

    30.125765

    25001134

    28001270

    16"400

    37.5953

    441118

    36.125918

    36.125918

    33.25845

    33838

    30001361

    33001497

    18"450

    41.751060

    481219

    401016

    401016

    37.5953

    37.5953

    40001814

    43001950

    20"500

    471194

    511295

    43.251099

    43.251099

    40.1251019

    401016

    51002313

    55002495

    24"

    600

    56

    1422

    60

    1524

    51.375

    1305

    51.375

    1305

    56.625

    1438

    46.625

    1184

    7750

    3515

    8000

    362930"750

    641626

    721829

    62.51588

    62.51588

    55.1251400

    55.1251400

    125005670

    140006350

    36"900

    77.51969

    85.52172

    74.51892

    74.51892

    62.8751597

    62.8751597

    200009072

    215009752

    42"1100

    892261

    962438

    84.252140

    84.252140

    72.251835

    721829

    2975013494

    3150014288

    48"1200

    1022591

    1122845

    98.752508

    98.752508

    83.252115

    83.252115

    4200019051

    4450020185

    InchMillimeter

    List 22 Air/Oil Tandem Cylinder Operator

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"150

    16.5419

    20508

    39.125994

    39.125994

    26.75679

    26.75679

    590268

    620281

    8"200

    21.5546

    25635

    41.1251045

    41.1251045

    31.75806

    31.75806

    960435

    1020463

    10"250

    26660

    30.5775

    43.6251108

    43.6251108

    34.375873

    34.375873

    1280581

    1350612

    12"300

    28711

    32.5826

    44.6251133

    63.51613

    35.75908

    50.751289

    1670757

    1770803

    14"350

    33838

    401016

    46.1251172

    651651

    39.3751000

    54.3751381

    28501293

    30001361

    16"400

    37.5953

    441118

    671702

    781981

    57.51461

    641626

    34001542

    36001633

    18"

    450

    41.75

    1060

    48

    1219

    69

    1753

    80

    2032

    61.75

    1568

    68.25

    1734

    4350

    1973

    4600

    2087

    20"500

    471194

    511295

    711803

    822083

    64.3751635

    70.8751800

    55502517

    58502654

    24"600

    561422

    601524

    862184

    862184

    77.3751965

    77.3751965

    83003765

    87503969

    30"750

    641626

    721829

    922337

    94.752407

    85.8752181

    92.1252340

    137006214

    144006532

    36"900

    77.51969

    85.52172

    99.752534

    1273226

    99.8752537

    110.3752804

    212509639

    2225010092

    42"1100

    892261

    962438

    1333378

    1333378

    119.753042

    119.753042

    3150014288

    3290014923

    48"1200

    1022591

    1122845

    1744420

    1744420

    129.253283

    129.253283

    4470020276

    4650021092

    InchMillimeter

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    A

    B

    C

    SHUT

    OPEN

    Air/Oil Tandem Cylinder OperatorList 22 Air/Oil Tandem Cylinder Operator

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"150

    16.5419

    20508

    54.6251387

    54.6251387

    26.75679

    26.75679

    650295

    665302

    8"200

    21.5546

    25635

    56.6251438

    56.6251438

    31.75806

    31.75806

    1000454

    1065483

    10"250

    26660

    30.5775

    59.1251502

    59.1251502

    34.375873

    34.375873

    1370621

    1425646

    12"300

    28711

    32.5826

    60.1251527

    78.8752003

    35.75908

    50.751289

    1825828

    1900862

    14"350

    33838

    401016

    61.6251565

    80.3752042

    39.3751000

    54.3751381

    30301374

    31001406

    16"400

    37.5953

    441118

    90.252292

    99.752534

    57.51461

    641626

    36001633

    37501701

    18"450

    41.751060

    481219

    92.252343

    101.752584

    61.751568

    68.251734

    44702028

    47252143

    20"500

    471194

    511295

    94.252394

    103.752635

    64.3751635

    70.8751800

    57752619

    60002722

    24"600

    561422

    601524

    113.52883

    113.52883

    77.3751965

    77.3751965

    86003901

    91004128

    30"750 641626 721829 119.53035 1273226 85.8752181 92.1252340 144006532 146756656

    36"900

    77.51969

    85.52172

    130.753321

    159.254045

    99.8752537

    110.3752804

    2207510013

    2266010278

    42"1100

    892261

    962438

    178.54534

    178.54534

    119.753042

    119.753042

    3270014832

    3357515229

    48"1200

    1022591

    1122845

    216.55499

    216.55499

    129.253283

    129.253283

    4650021092

    4777521670

    InchMillimeter

    Envelope dimensions o the cone valves on these pages show the valve positionedwith operator in a vertical position. The drawings above show how the valve willlook when operators must be in a horizontal position.

    Dimensions and specications will be supplied on request.Please consult your DeZURIK APCO Willamette representative.

    LIST 22 SERIES 2200 Cone ValvesValve and Operating Mechanism Dimensions

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    List 22 Motor Operator

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"150

    16.5419

    20508

    36.625930

    36.625930

    47.751213

    47.751213

    590268

    620281

    8"200

    21.5546

    25635

    38.625981

    38.625981

    52.751340

    52.751340

    960435

    1020463

    10"250

    26660

    30.5775

    41.1251045

    41.1251045

    55.3751407

    55.3751407

    1280581

    1350612

    12"300

    28711

    32.5826

    42.1251070

    501270

    56.751441

    68.751746

    1670757

    1770803

    14"350

    33838

    401016

    43.6251108

    51.51308

    60.3751534

    72.3751838

    28501293

    30001361

    16"400

    37.5953

    441118

    53.51359

    64.251632

    75.51918

    82.752102

    34001542

    36001633

    18"450

    41.751060

    481219

    55.51410

    66.251683

    79.752026

    872210

    43501973

    46002087

    20"500

    471194

    511295

    57.51461

    68.251734

    82.3752092

    89.6252276

    55502517

    58502654

    24"600

    561422

    601524

    72.251835

    71.51816

    96.1252442

    96.8752461

    83003765

    87503969

    30"750 641626 721829 77.51969 761930 105.3752677 107.1252721 137006214 144006532

    36"900

    77.51969

    85.52172

    812057

    94.252394

    114.8752918

    1273226

    212509639

    2225010092

    42"1100

    892261

    962438

    100.252546

    100.252546

    132.3753362

    136.3753464

    3150014288

    3290014923

    48"1200

    1022591

    1122845

    115.752940

    115.752940

    143.3753642

    1433632

    4470020276

    4650021092

    InchMillimeter

    List 22 Manual Operator

    Dia.A

    (Length)

    B(Height)

    C(Width)

    Weight(Approx. lbs/kg)

    125# 250# 125# 250# 125# 250# 125# 250#

    6"150

    16.5419

    20508

    37.875962

    37.875962

    39.51003

    39.51003

    510231

    560254

    8"200

    21.5546

    25635

    39.8751013

    39.8751013

    44.51130

    44.51130

    890404

    960435

    10"250

    26660

    30.5775

    42.3751076

    42.3751076

    47.1251197

    47.1251197

    1160526

    1250567

    12"300

    28711

    32.5826

    43.3751102

    51.251302

    48.51232

    60.51537

    1460662

    1590721

    14"350

    33838

    401016

    44.8751140

    52.751340

    52.1251324

    64.1251629

    26001179

    28501293

    16"400

    37.5953

    441118

    57.751467

    63.51613

    67.251708

    73.51867

    31201415

    34001542

    18"450

    41.751060

    481219

    59.751518

    65.51664

    71.51816

    77.751975

    41901901

    44302009

    20"500

    471194

    511295

    61.751568

    67.51715

    74.1251883

    80.3752042

    52502381

    56302554

    24"600

    561422

    601524

    71.51816

    71.51816

    86.8752207

    86.8752207

    79003583

    83003765

    30"750

    641626

    721829

    781981

    76.751949

    972464

    99.52527

    127605788

    140306364

    36"900

    77.51969

    85.52172

    87.752229

    1012565

    107.3752727

    115.52934

    201509140

    217009843

    42"1100

    892261

    962438

    1072718

    1072718

    124.8753172

    124.8753172

    2990013562

    3200014515

    48"1200

    1022591

    1122845

    122.53112

    122.53112

    135.8753451

    131.53340

    4230019187

    4480020321

    InchMillimeter

    B

    C A

    SHUT

    OPEN

    Motor Operator

    A

    B

    C

    SHUT

    OPEN

    Manual Operator

    LIST 22 SERIES 2200 Cone ValvesValve and Operating Mechanism Dimensions

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    Low Head Loss Power Cost Savings

    Full ported valves are far more cost effective than other

    valve types, mainly because of lower head loss. List 22Cone Valves are 100% full ported. There is no morehead loss through the valve than there would be in anequivalent length of pipe of the same diameter. Fullported List 22 Cone Valves can even be pigged.

    This table shows annual power costs for different valvetypes. All amounts are based on $.09/kWh, continuouspumping (8,760 hours/year) at 70% overall efficiency witha line velocity of 16 ft/sec (4.9 m/sec). Power costs aremuch lower than with restricted-port valves such as thebutterfly, check, plug or globe valves.

    Smooth Operation Gives Precise Flow

    and Pressure Regulation

    The smooth operating cycle of the List 22 is highly effective incontrolling surge and water hammer while providing precise flowregulation. The operating cycle is shown in the graph at right. Noticethat only 2% of the flow area is opened with nearly 20% of actuatorstroke. This is due to the lifting of the conical plug prior to rotation.

    List 22 CV Values

    This CV

    table shows flow in gallons per minutethrough an APCO Willamette List 22 ConeValve in a closed loop system at 1.0 psig(6894kpa) constant pressure drop. Valve sizes

    from 6" - 60" (150 - 1500mm) and plug anglesfrom 10 to fully open are shown.

    Note:For more specic fow inormation, please contact yourDeZURIK APCO Willamette representative.

    0 10 20 30 40 50 60 70 80 90

    Percentage of Fow Area vs. Percentage of Stroke

    Percent of Flow AreaOpen

    PercentofStroke

    90

    80

    70

    60

    50

    40

    30

    20

    10

    100

    Closed

    Open

    100

    List 22 Series 2200 Cone ValvesPerformance Characteristics

    APPROXIMATE CV

    VALUESAPCO Willamette Cone Valve for Closed Loop System Plug Angle

    in Degrees from Closed

    ValveSize

    (inches)10 20 30 60 80 90

    FullyOpen

    6"150 27 90 150 575 1,975 3,110 4,230

    8"200

    48 162 265 1,025 3,510 5,525 6,620

    10"250

    75 253 415 1,600 5,480 8,630 10,740

    12"300

    107 364 598 2,304 7,900 12,430 13,400

    14"350

    145 495 813 3,136 10,750 16,920 17,600

    16"400

    190 647 1,063 4,096 14,040 22,100 23,000

    18"450

    240 819 1,345 5,184 17,770 27,970 32,200

    20"500

    297 1,011 1,661 6,400 21,940 34,530 38,200

    24"600

    428 1,456 2,392 9,216 31,600 49,720 56,200

    30"

    750

    670 2,275 3,740 14,400 49,400 77,700 102,000

    36"900

    962 3,275 5,380 20,800 71,100 112,000 152,000

    42"1100

    1,310 4,460 7,325 28,200 96,700 152,000 211,000

    48"1200

    1,710 5,825 9,570 36,900 126,000 200,000 292,000

    54"1400

    2,165 7,370 12,100 46,700 160,000 252,000 435,000

    60"1500

    2,670 9,100 15,000 57,600 197,000 311,000 567,000

    Estimated Annual Power Costs

    ValveDiameter(inches)

    Ball &ConeValve

    GateValve

    SwingCheckValve

    ButterflyValve

    GlobeValve

    6"150

    119 133 885 800 6,046

    8"200

    171 216 1,475 1,312 9,916

    10"250

    206 369 2,322 1,611 15,667

    12"300

    236 494 3,060 2,160 20,976

    14"350

    321 671 4,158 2,573 28,533

    16"400

    418 874 5,434 2,739 37,233

    18"450

    437 1,025 6,396 3,203 43,500

    20"500

    523 1,264 7,889 3,956 53,748

    24"600

    711 1,821 11,369 5,695 77,378

    30"750

    977 2,610 15,476 6,226 105,837

    36"900

    1,279 3,576 22,284 8,969 152,396

    42"1100

    1,615 4,645 28,828 11,645 197,738

    48"1200

    2,112 5,935 37,675 15,210 258,232

    54"1400

    2,278 7,336 45,601 18,259 310,100

    60"1500

    2,433 9,032 56,328 22,546 382,648

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    LIST 22 SERIES 2200 Cone ValvesFeatures

    24" (600mm) Cone Valve orBirmingham, Alabama

    Ten 24" (600mm) Cone ValvesSouthern Nevada Water Supply

    Metal to Metal Seats

    List 22 Cone Valves feature wide, weld-on monel metal seats whicheliminate the erosion and abrasion failures common to polymer andelastomer seals in other types of valves. Under normal conditionsthe metal to metal monel seats do not require replacement or

    preventive maintenance and guarantee dependable operation. Metalto metal seating allows the valve to be installed in tough applicationswhere velocities are high and continuous throttling is necessary.

    Virtually Maintenance Free

    Thousands of APCO Willamette Cone Valves have been in service upto 60 years and have proven to be almost completely trouble-free.

    Drop-Tight Shutoff

    Metal to Metal Seats mate firmly and accurately to maintaina drop-tight seal.* Under normal operating conditions, the sealwill last the life of the valve. *0.4 oz/minute/inch of diameter,(13.3mL/minute/inch of diameter)

    Solid Bronze Bearings

    List 22 valves are built with solid bronze bearings at the upper andlower trunnion of the plug. Solid bronze construction means longer,trouble-free service.

    Wide Range of Sizes

    List 22 valves are designed for a wide range of sizes and applica-tions. Standard design pressures up to 350 psig (2413kpa). Certainspecial configurations are available for pressures of more than720 psig (4964kpa).

    Easily Operated by One PersonOne person can always operate the valve even one that has beenstatic for several years.

    ReducedPressure Loss

    This graph shows thehead loss between 5and 70% of the valveopening angle. This iscaused by the smoothoperation and long

    stroke of the valveactuator in rotatingthe valve plug. Theresult is precise flowand pressure controlwith no hunting. Foradditional List 22Cone Valve head losscharacteristics, contactyour DeZURIK APCOWillamette representative.

    0 10 20 30 40 50 60 70 80 90

    Head Loss vs. Valve Opening

    Angle of Valve Opening in Degrees

    Open

    Head

    Los

    sCoefficient

    5000

    2500

    2000

    1500

    1000

    500

    250

    100

    10

    10,000

    Closed

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    Suggested SpecificationsList 26 Series 2600 Awwa Ball Valves

    1.0 Valve Construction

    1.1 General

    Each ball valve shall consist of four main elements:A pressure vessel (body), a rotatable closing element(ball), a torque unit, and an operator. Standard ball

    valves shall be furnished in either cast iron ASTMA48 CL-35(150# class); ductile iron ASTM A536(250#class); GR65-45-12 or cast steel ASTM A27GR65-35(300# class). Ball valve construction shall bein complete accordance with AWWA specificationsC507 for ball valves 6" thru 48" with metal seats perspecification section 3.2.3.2.

    1.2 Body

    The Standard body shall have ANSI B16.1 CL.125/150 or CL. 250/300 flanges and shall housethe ball. The body shall have integrally cast, bronzebushed trunnions. It shall provide rigid means forsupporting the torque unit without the necessityof additional supports. There shall be two (2) pipeconnections, one for an air vent and the other fordrain. The body shall have rigidly attached corrosionresistant metal seat(s) made of 400 series monel.Maximum seat bearing pressure shall not exceed1,000 lb/sq. inch.

    1.3 Ball

    The ball shall have integrally cast, bronze bushedtrunnions. An extension of one trunnion, called theoperating shaft, shall pass through a sealing device

    (o-ring retainer) and connect to the torque unit.The operating shaft shall be 17-4PH high strengthstainless steel. The sealing device shall be capableof being removed and having its seals replacedwithout removing the valve from the line. Theball shall have corrosion resistant metal seat(s) of300 series stainless steel rigidly attached and fullyadjustable to provide drop-tight sealing (1 oz. perinch per hour exceeding AWWA C507 standards).The ball shaft shall be so designed that the factorof safety for all combined stresses shall be at leastfive to one. Maximum torsional deflection shall notexceed 1/6 degree per foot of unsupported length

    using a seat coefficient of friction of 0.5 and abearing coefficient of friction of 0.3.

    1.4 Torque Unit(Valve Operating Mechanism)

    The torque unit shall employ a traveling crossheadto impart positive rotary movement to the ball bymeans of a link and lever connected to the ball shaft.A ball shaft support bearing shall be connected tothe ball shaft. The torque unit shall be designed sothat during the first 50 percent of stroke in closing,

    the flow area is reduced by approximately 81percent. The remaining flow area shall be graduallyreduced to a complete shutoff throughout the last50 percent of closing stroke. All materials of thetorque unit subject to rubbing shall be of differenthardness. The torque unit shall be capable of beinginspected, lubricated, removed and repaired without

    removing the valve proper from the line. The torqueunit shall also be designed so that the o-ring seals onthe main shaft can be replaced without removing thetorque unit housing and while the valve is in the line.

    1.5 Bearings

    For prolonged bearing life, bearing loading shall notexceed 900 psi (6205kpa) at 150 psig (1034kpa)differential pressure, nor 1,500 psi (10342kpa) at 250psig (1724kpa) differential pressure, shall be long lifebronze, of low zinc content, of dissimilar hardnessto prevent galling, and shall not be constructedof synthetic materials. Bronze bushing for body is

    ASTM B271-C95400; bronze journal for ball is ASTMB584-C93200.

    2.0 Types of Operation

    Manual operator (handwheel or AWWA squarenut), electric motor (local or remote controls), orcylinder per AWWA C540 Standard for hydraulic orpneumatic control.

    3.0 Testing

    As per AWWA specification #C507. (Ball valve only)

    4.0 Experience and Design StandardThe valve shall be the latest standard product of amanufacturer regularly engaged in the production ofequipment of this nature. The valve manufacturershall be experienced in the design and constructionof Ball Valves for a period of not less than fiveyears. The valve shall be Willamette Ball Valves orapproved equal.

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    Suggested SpecificationsList 22 Series 2200 Cone Valves

    1.0 Valve Construction

    The cone valve shall be of the conical plug typeemploying axial motion to unseat the plug, followedby a rotary motion to open or close the valve, andthen followed by an axial motion to reseat the plug.

    The valve shall be the latest standard product of amanufacturer regularly engaged in the production ofequipment of this nature. The valve manufacturershall be experienced in the design and constructionof Cone Valves for a period of not less than fiveyears. The valve shall be Willamette Cone Valves orapproved equal.

    1.1 Valve Components

    The valve shall consist essentially of four main parts:

    a. A valve body having waterway inlet and outlet

    diameters equal to the nominal size of the valve.b. A conical plug having a clear waterway diameter

    equal to the nominal size of the valve.

    c. A head cover to enclose the plug in the body.

    d. An operating mechanism mounted on thehead cover.

    1.2 Materials

    Standard Cone Valve shall be furnished in either castgray iron ASTM A48 CL-35(125# class); ductile ironASTM A536(250# class); GR65-45-12 or cast steelASTM A27 GR65-35(300# class).

    2.0 Body

    The cast or ductile iron body of the valve shallconsist of a housing having flanged inlet and outletwaterways and a head flange opening. The headflange opening shall permit removal of the plug.Waterway flanges shall conform to the dimensionsand drilling of ANSI B16.1, class 125/150 lb. or250/300 lb. and shall be flat faced. Inside the castiron body of the valve, two monel seat rings shallbe provided to engage the seat rings on the plug

    when the plug is seated. A bronze pivot bearing(ASTM B271-C95400) shall be provided for the plugtrunnion.

    2.1 Plug

    The cast or ductile iron plug shall have the shape ofa frustum of a cone with a clear waterway openingthrough it. The plug shall rotate on large diameter,integrally cast, bronze bushed (ASTM B584-C93200),top and bottom trunnions. The operating shaft shallbe securely attached to the plug to transmit thelifting force and operating torque. The operating

    shaft shall be 17.4PH high strength stainless steel.The plug shall be provided with monel seats toengage the monel seat rings on the body whenseated in both open and/or closed positions.

    2.2 Head Cover

    The valve shall be provided with a cast iron head

    cover to close the body head flange opening. Thehead cover shall make a registered connectionwith the valve body. A bronze pivot bearing (ASTMB271-C95400) in an integrally cast trunnion shall beprovided for the plug.

    3.0 Operating Mechanism

    The operating mechanism shall be mountedon the head cover and shall be provided with aremovable cover which shall permit inspection,adjustment and repair of the operating mechanism.The mechanism of the valve shall consist of acrosshead device which will lift, rotate and lowerthe plug. The crosshead shall travel in a straightline and shall operate through an independentlink and lever arrangement, so that lifting shall beaccomplished by means of a lift nut and rotationshall be accomplished by means of a rotator lever.The operating shaft shall be of sufficient strength towithstand any stresses to which it may be subjectedunder the design operating conditions. The valveshall be provided with a rotational position indicatorwhich will at all times indicate the position of thevalve plug.

    4.0 Types of OperationManual operator (handwheel or AWWA squarenut), electric motor (local or remote controls), orcylinder per AWWA C540 Standard for hydraulic orpneumatic control.

    DeZURIK, Inc. hereby reserves the right to changeany component parts which, in the opinion of itsengineering department, will improve the product orincrease its serviceability.

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    250 Riverside Ave. N. Sartell, Minnesota 56377 Phone: 320-259-2000 Fax: 320-259-2227

    For information about our worldwide locations, approvals, certifications and local representative:

    Web Site: www.dezurik.com E-Mail: [email protected]

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