willamette ball cone valves sales 2200 2600
TRANSCRIPT
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BULLETIN 2200/
JULY
WILLAMETTE BALL AND
CONE VALVES
List 26Series 2600
AWWA Metal SeatedBall Valves
List 22Series 2200
Metal Seated Cone Valves
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Series 2600 A Valve That Will Last for Decades.
The Willamette List 26 Metal Seated Ball Valve is the absolute premiumquality valve for municipal applications. Water and sewage districts theworld over recognize it as the best valve available for performance and
reliability in critical service applications. List 26 valves are designed forstandard pipe sizes from six to sixty inches. Standard design pressuresare up to 300 psig (2068kpa), certain special designs are available forpressures in excess of 400 psig (2758kpa).
The List 26 is a heavy duty Ball Valve built especially for pump stop andcheck, pressure regulating, flow control and critical shut-off service inmunicipal systems. It is a superior valve because of its unique designfeatures, uncompromising use of quality materials and the precision ofits fabrication and assembly. The valve consists of four main elements:the body, the ball, the torque unit and the operator.
The body is a pressure vessel that houses the ball sub-assembly. It
is cast in four pieces: two body halves and two adaptors, which aresealed together with O-rings to prevent leakage. The adaptors carry thebody seats, made of 400 Series monel, and also serve as flanges forconnecting the valve to the line.
The ball controls flow through the valve. It is, in effect, two intersectingcylinders, one being the full ported waterway, the other retaining theseats. The ball rotates on support trunnions that are integrally cast withthe ball, ensuring maximum rigidity in the body. An operating shaftconnects with one trunnion and extends through the body of the valveto the torque unit. Due to the trunnion mounted arrangement, the shaftacts as a rotating element only. Therefore, Willamette valve shaftsdo not fall victim to fatigue. They are made of 17-4PH high strength
stainless steel. Other materials are available. Attached to the ball are300 series stainless steel seats. The stainless steel seats have a flexibleouter rim which deflects slightly to contact the mating monel body seatwhen the valve is closed.
The torque unit provides the multiplication of leverage to rotate theball. It utilizes a lever attached to the ball operating shaft and a pairof metal links which work with a crosshead to rotate the ball its fullninety degrees. This link/lever action provides a large mechanical advan-tage when seating/unseating the valve. It also produces a variable ballrotation speed as the valve opens or closes, minimizing hazardous surgeand water hammer.
The standard list of operators offered by Willamette is documentedlater in this brochure. Each one of them is fully capable of meeting thedemands of any specific application.
List 26 Series 2600 Ball ValvesWhen You Can't Afford a Lesser Valve, Specify the Best . . .
List 26 With Link and LeverTorque Unit
List 26 With LimitorqueDirect Drive Operator
List 26 With Limitorque T UnitDirect Drive Operator
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List 26Cutaway View Metal Seated Ball Valve
Wide choice ofoperators available
Integrally cast ball andtrunnions mounted atboth ends
Circular full ported
waterway throughboth ball and body
results in minimumhead loss
Externalball-positionindicator
Bronzebushing
Link and leveroperating mechanismprovides maximummechanical advantage,minimizes water hammer
Solid bronze bearingsfor low maintenance longer life
Precise machining ofbody and ball seats givesdrop-tight seal
Monel body seatsmate with stainless
steel ball seats forlong life
Alloy Steel Shaft
Ball
Valve Body
Torque Unit
Adaptor
Flanges
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List 26 Series 2600 Ball ValvesMetal Seated Ball Valve with Link and Lever Torque Unit
A.
Full Closed
B.
50% Stroke
C.
Full Open
Link and Lever Torque Unit
50% Stroke
19% Flow
Full Open
Full Open
Full Closed
Full Closed
A. B. C.Torque Unit Controls Pump Start-Upand Shut-Down Surges
Precise Flow Regulation
The Willamette Link and Lever valve operating mechanism isdesigned to minimize water pressure surges and water hammer.In closing, 81% of the flow area is cut off during the first 50%of the operating stroke. The final 19% of the flow area is thenslowly closed in the last 50% of the stroke. By shutting off themajority of the flow quickly, then slowly reducing the last 19% of
the flow area, water hammer and system shock are virtually elimi-nated. The opposite occurs in the opening cycle, with a slow ballmovement during the first half of the operating stroke.
These drawings illustrate the desirable effects of the List 26Link and Lever Torque Unit. The variable plug rotation speed andmechanical advantage are obtained from the constant, linearoperator movement. When the valve is closed, the links are atright angles to the lever. In theory, this arrangement provides amaximum mechanical advantage.
Lower Operator Torque
The Willamette Link and Lever Torque Unit has two other basicfunctions. First, it provides the ball shaft with a maximum amountof torque with a minimum amount of input. Operator torquerequirements are reduced and easier operation is the result.Secondly, the torque unit provides adjustable mechanical stop,limiting devices for positioning the seats for final sealing and alsoensuring a full port opening through the valve.
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List 26 Series 2600 Ball ValvesAdvanced Components
ForCloserDetailsSeePage 10
1
2
3
45
6
7
89
10
11
12
13
1415
16
17
18
19
20
2122
2324
25
Top View/Section
6
8
7
9
10
11
12
5
1
2
3
4
1413
15
Side View
These top and side views clearly define eachcomponent part that goes into the making ofa Willamette List 26 AWWA Ball Valve.
Top View/Section1. Thrust Screw . . . . . . . . Steel
2. Thrust Pin . . . . . . . . . . Bronze
3. Body Trunnion End . . . . Cast or Ductile Iron
4. Body Bushing . . . . . . . . Bronze
5. Adaptor . . . . . . . . . . . Cast or Ductile Iron
6. Adaptor Seat . . . . . . . . Monel
7. Body Operator End . . . . Cast or Ductile Iron
8. Indicator Shaft . . . . . . . Steel
9. Indicator . . . . . . . . . . . Cast Steel
10. Ball Journal . . . . . . . . Bronze
11. Ball Seat Ring . . . . . . . Stainless Steel
12. Ball . . . . . . . . . . . . . Cast or Ductile Iron
13. Ball Journal . . . . . . . . Bronze14. Thrust Washers . . . . . . Bronze
15. Ball Shaft . . . . . . . . . Steel
16. Torque Pin . . . . . . . . . Steel
17. Lock Ring . . . . . . . . . Steel
18. Sidemember . . . . . . . . Cast Bronze
19. Crosshead . . . . . . . . . Cast Bronze
20. Link . . . . . . . . . . . . Cast Steel Bronze Bushed
21. O-Ring Retainer . . . . . . Cast Bronze
22. Lock Ring . . . . . . . . . Cadmium Plated Steel
23. Torque Unit Housing . . . Cast Iron
24. Lever . . . . . . . . . . . Cast Steel
25. Torque Unit Cover . . . . . Cast Iron
Note:
For ASTM numbers and materials for higherpressure class valves, see specificationson pages 26 and 27.
Side View1. Handwheel . . . . . . . . . Cast Iron
2. Thrust Collar . . . . . . . . Cast Iron
3. Grease Fitting . . . . . . . Stainless Steel
4. Adaptor . . . . . . . . . . . Cast or Ductile Iron
5. Dowel Pin . . . . . . . . . Steel
6. Leadscrew . . . . . . . . . Stainless Steel
7. Torque Key . . . . . . . . . Steel
8. Sidemember . . . . . . . . Cast Bronze9. Lever . . . . . . . . . . . . Cast Steel
10. Links . . . . . . . . . . . Cast Steel Bronze Bushed
11. Link Pin . . . . . . . . . . Stainless Steel
12. Lock Screw . . . . . . . . Steel
13. Adaptor Seat . . . . . . . Monel
14. Ball Seat Ring . . . . . . . Stainless Steel
15. O-Ring . . . . . . . . . . Rubber
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TandemCylinder
ElectricMotorOperator
Cylinder
Mounting Plate
HousingSide Member
Link
Shaft
Lever
Bushing
Crosshead
Snap Rings
Bushing
Link
Lead ScrewAcme Threaded
Side Member
Bushing
CoverIndicatorShaft
Indicator
Bushing
Link-pin
Dowel
Bushing
List 26 Series 2600 Ball ValvesExploded Views
Dowel
Journal(Bronze)
Bushing(Bronze)
Thrust Washer(Bronze)
*Optional Second
Adaptor Seat Ring(Monel Overlay)
Nut
O-ring
Shaft
ShaftSeal
Body Half
Adaptor Seat Ring(Monel Overlay)
*Optional SecondBall Seat Riong(Stainless Steel)
Adaptor
Capscrew
Ball
Body Half
Thrust Pin
Jamnut
Setscrew
Journal(Bronze)
Bushing(Bronze)
Ball Seat Ring(Stainless Steel)
Adaptor
Capscrew
Capscrew
Four piece body and ball sub-assembly of the WillametteList 26 Ball Valve (except the 6", 8", 48", 54" and 60" valves),(150, 200, 1200, 1400, 1500mm)
* The overwhelming majority o metal seated ball valveapplications are or single seated valves.
List 26AWWABall Valve
Standard Linkand LeverTorque Unit
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Variable Ball Rotation Controls Surge
This graph compares Willamette List 26 openingcharacteristics with the opening characteristicsof other major valve types. The curves show thatthe opening flow through a List 26 is an optimumaccelerating pattern, slow at first, then smoothlyincreasing to full port. Closing is just the reverse,with the first 50% of the stroke reducing flow by81%, and the final 50% closing the valve completely.
This flow pattern is more effective at controllingwater hammer and surge than any other valve. Itconstitutes one of the major design advantages ofthe List 26.
0 10 20 30 40 50 60 70 80 90 100
Stroke vs. Flow
Percent
age
ofTotalStroke
ClosedPercentage of Flow
Open
90
80
70
60
50
40
30
20
10
0
100
0 10 20 30 40 50 60 70 80 90
90
80
70
60
50
40
30
20
10
0
100
Stroke
vs. Ball Angle
Ball Angle
vs. Discharge
Ball Angle in DegreesOpen
Percentage
ofTotal
Stroke
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
1.0
Closed
List 26 Series 2600 Ball ValvesCost/Performance Characteristics
100% Full Port Design Cuts Costs
Full ported valves are far more cost effective thanother valve types, mainly because of lower headloss. This table shows annual power costs for
different valve types. All amounts are based on $.09/kWh, continuous pumping (8,760 hours/year) at 70%overall efficiency with a line velocity of 16 ft/sec.
Example: When using a typical butterfly/swingcheck valve pump control combination for a 36"(900mm) diameter system, the check valve costs$22,284.00/year and the butterfly costs $8,969.00/year, compared to List 26 costs of $1279.00/yearasavings of $149,870.00 over five years.
Full Port Design Makes Sense!
Ball Angle, Flow Area Accelerate During Stroke
This graph shows the relationships of stroke, ball angle and valve
discharge rate during the List 26 opening rotation. As the ball rotatesslowly early in the stroke, discharge rate is low and highly controlled.As the stroke continues, the ball angle accelerates, allowing acorresponding increase in discharge rate. At full port, discharge isat maximum and flow obstruction is near zero. This function, whichminimizes pressure changes, is accomplished on the List 26 withoutcomplicated variable speed operators or controls.
List 26
Cone Valve
Butterfly Valve
Gate Valve
Needle & Globe Valve
Total Stroke vs. Ball Angle
Ball Angle vs. Coefficient of Discharge
Estimated Annual Power Costs (in U.S. Dollars)
ValveDiameter
Ball &ConeValve
GateValve
SwingCheckValve
ButterflyValve
GlobeValve
6"150
119 133 885 800 6,046
8"200
171 216 1,475 1,312 9,916
10"250
206 369 2,322 1,611 15,667
12"300
236 494 3,060 2,160 20,976
14"350
321 671 4,158 2,573 28,533
16"400
418 874 5,434 2,739 37,233
18"450
437 1,025 6,396 3,203 43,500
20"500
523 1,264 7,889 3,956 53,748
24"600
711 1,821 11,369 5,695 77,378
30"750
977 2,610 15,476 6,226 105,837
36"
900 1,279 3,576 22,284 8,969 152,39642"
11001,615 4,645 28,828 11,645 197,738
48"1200
2,112 5,935 37,675 15,210 258,232
54"1400
2,278 7,336 45,601 18,259 310,100
60"1500
2,433 9,032 56,328 22,546 382,648
InchMillimeter
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Improved Valve Flow Coefficients
CV
values are based on the amount of flow througha full ported ball valve in a closed loop system at1.0 psig (6.9 kpa) constant pressure drop.
Note:For more specic fow inormation, please contact yourDeZURIK APCO Willamette representative.
List 26 Series 2600 Ball ValvesCost/Performance Characteristics
Q
PSG
CV
CV
CV
=
=
=
=
Flow in U.S. gallons per minute
calculations based on:
(GPM)Pressure drop (PSI)
Specific gravity of fluid(Water = 1.0)
Valve flow coefficient
Venturi Allows Smaller-Than-Line-SizeValve Use
The venturi-type installation allows effective use ofthe List 26 in smaller-than-line-size applications, suchas distribution systems, pressure reducing serviceand gravity mains. The List 26 is ideal for theseapplications because of its unobstructed waterway.In many venturi installations, it can be specified oneor two sizes smaller than normal line size.
The user benefits from the superior operatingand maintenance features of the List 26 at a costcompetitive with the larger obstructed-waterwayvalves. In some cases, headloss resulting from the
venturi-List 26 combination is actually less thanfrom the larger obstructed-waterway valves. Testshave shown a 24" (600mm) venturi, for example, toproduce less head loss than a 30" (750mm) gate orbutterfly valve in certain applications.
Reducer Increaser
24" (600mm) Ball Valve
Flow 30" Diameter(762mm) (762mm)(610mm)
24" Diameter 30" Diameter21 8
APPROXIMATE CV
VALUESAPCO Willamette Cone Valve for Closed Loop System Plug Angle
in Degrees from Closed
ValveSize
(inches)5 10 30 50 70
FullyOpen
6"
15034 70 226 484 1,043 3,400
8"200
61 124 401 859 1,853 6,688
10"250
96 194 627 1,343 2,896 11,942
12"300
137 280 902 1,934 4,170 19,300
14"350
187 381 1,229 2,633 5,676 26,300
16"400
245 497 1,605 3,440 7,414 34,400
18"450
310 629 2,031 4,353 9,383 47,890
20"500
382 777 2,508 5,375 11,586 59,900
24"600
550 1,119 3,612 7,740 16,683 88,900
30"750
860 1,748 5,643 12,092 26,065 147,800
36"900
1,238 2,517 8,126 17,413 37,535 222,000
42"1100
1,685 3,426 11,060 23,699 51,085 316,000
48"1200
2,201 4,475 14,445 30,954 66,723 413,000
54"1400
2,786 5,664 18,282 39,176 84,447 565,880
60"1500
3,439 6,993 22,571 48,367 104,257 752,300
InchMillimeter
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List 26 Series 2600 Ball ValvesMetal to Metal Seats
Spring Seat Design
Closing Action
The ball is fully rotated and positioned for final sealing using positive
mechanical stops in the valve actuating mechanism. (Figure A)
Closed and Seated
The differential pressure (high pressure/low pressure) acting onthe back side of the ball seat ring causes the outer rim to deflectslightly, causing the ball and ball seat ring to move forward andmake contact with the body seat ring. (Figure B)
Opening Action
The ball is rotated to open the valve by the valve actuatingmechanism. After the ball rotates approximately one half degree,the offset eccentric action is sufficient to pull the ball seat backfar enough to overcome the ball seat ring deflection. Seats neveragain make contact during rotation of the ball. The ball stays in theopen position using positive mechanical stops in the valve actuatingmechanism to form a smooth, unobstructed water passage.
48" (1200mm) 300# Class Turbine Guard Valve with High Pressure Accumulator Installed in Northern Caliornia.Hydro Electric Project Emergency Shut-O Valve
.004"-.010" Gap(.1-.3mm)
High Pressure Side
Low PressureSide
Back Side Of Ball Seat Ring
High Pressure Side
A
B
Metal to Metal Seats Last Decades Longer Than Rubber Seats
Rubber seated valves that are initially less expensive, can become very costly and inconvenientwhen your system is shut down due to inevitable rubber seat repair and/or replacement. Our
design has resulted in metal-to-metal seats that can handle tough applications and provide longmaintenance-ree lie without wedging, galling, scraping or seat replacement.
Metal to Metal Seats Are Designed For Severe ThrottlingService. Rubber Seats Are Not!
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Precise Flow Regulation
List 26 Ball Valves will control pressure differentials and flow rates toextremely close limits without hunting, vibrating or excessive noise.List 26 valves act as an energy absorber in any throttled position dueto the back pressure inside the valve body and around the ball. This,together with durable metal to metal seats which allow line velocities in
excess of 100 ft./sec. (30 m/sec.), make Willamette Ball Valves ideal forthrottling applications.
Virtually Maintenance Free
Thousands of Willamette Ball Valves have been in service forover a 40 year period almost completely trouble-free.
Self Cleaning, Non-Clogging Design
When the valve is opening or closing, flow goes through and around theball, flushing out debris. This makes the List 26 ideally suited for rawsewage service, assuring complete closing of the valve.
Drop-Tight ShutoffMetal to metal seats mate precisely, maintaining a drop-tight seal.The seal lasts the life of the valve because of the durability of the metaland the eccentric motion of the seats. (Standard leakage is defined as1oz. (29.57 mL) per nominal inch size per hour.)
No Measurable Head Loss
True full port opening results in no more head loss than an equivalentlength of pipe.
Trunnion Mounted
The trunnion mounted ball allows the majority of the hydraulic load
to be supported by the trunnions, resulting in low bearing pressureand no shaft fatigue.
Longer Bearing Life
Bearing materials are made of different degrees of hardness preventinggalling and extending life. Bearing pressures are low compared tosimilar valves (900 psig (6205kpa) for 150# class and 1500 psig(10342kpa) for 250# class). Solid bronze construction means longer,trouble-free service, and like our metal seats, the bearings will last thelife of the valve.
Lifetime Seats
Our competitors say their seats are easily replaceable because theyhave to replace their seats. Under normal operating conditions youwon't have to replace List 26 metal seats.
List 26 Series 2600 Ball Valve Features
Engineering Reminders
1. Metal seated ball valves andadjacent pipe must be independently
supported.
2. Valve supports are not intended oruse as anchors.
3. Due to the act that alignmentbetween the valve and adjacentpipe should be stress ree, it isrecommended that a fexibleconnection be installed on the valveseat side.
Hydraulic Water Cylinder ActuatedList 26
Coastal Water Authority, Houston, TXLynchburg Pump StationAir/Oil Tandem Cylinders
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Torque unit (valve operating mechanism) complete withappropriate operator is shown in its customary verticalorientation, (perpendicular to pipeline), however, torqueunit complete with operator may be rotated in any o 90increments (parallel with pipe-line) i so desired to suitinstallation requirements.
Valve accessories such as control piping, limit switches,etc., not shown.
Envelope dimensions o the ball valve assembly (valve andoperating mechanism) are shown below.
For more specic dimensions, please contact your DeZURIKAPCO Willamette representative.Dimensions and specications given in this publication were
correct at time o printing, but should not be used in lieu ocertied drawings.
Note: All Dimensions For Class 250# ValvesAlso Apply to Class 300# Valves.
APCO Willamette List 26 Ball valves are manuactured to AWWAC-507 standard or ball valves 6" - 48" (150 - 1200mm) 150, 250and 300psi pressure classes. 54" - 60" (1400 - 1500mm) alsoavailable.
AC
B
List 26 Series 2600 Ball ValvesValve and Operating Mechanism Dimensions
AC
BOPEN
SHUT
Hydraulic Cylinder Operator
InchMillimeter
List 26 AWWA Metal Seated Ball Valve
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"
150
14
356
14.875
378
14
356
14
356
15.125
384
15.125
384
382
173
422
191
8"200
15381
15.25387
17.5445
17.5445
19.125486
19.125486
432196
492223
10"250
18.5470
20.125511
22.25565
22.25565
21.5546
21.5546
812368
802364
12"300
19.5495
21.375543
26660
26660
23.125587
23.125587
982445
1012459
14"350
22.125562
26.5673
29.5749
29.5749
28.25718
28.25718
1432650
1502681
16"400
25635
27686
31.25794
31.25794
29.25743
29.25743
1882854
2082944
18"450
28.5724
31787
38.5978
38.5978
37940
37940
22731031
24041090
20"500
30762
34864
38.5978
38.5978
37940
37940
29731349
29441335
24"600
35.375899
39.125994
461168
461168
41.8751064
41.8751064
41241871
62272825
30"750
44.251124
47.251200
57.51461
57.51461
531346
531346
72273278
105064765
36"900
531346
551397
671702
671702
59.8751521
59.8751521
112275092
155567056
42"1100
59.51511
631600
781981
781981
68.751746
68.751746
150766838
188508550
48"1200
721829
74.51892
89.52273
89.52273
94.6252403
94.6252403
151256861
2425011000
List 26 Hydraulic Cylinder Operator
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"150
14356
14.875378
32813
32813
23.5597
23.5597
600272
640290
8"200
15381
15.25387
33.75857
33.75857
27.5699
27.5699
750340
810367
10"250
18.5470
20.125511
36.125918
42.8751089
29.875759
29.625752
1200544
1290585
12"300
19.5495
21.375543
38965
44.751137
31.5800
31.25794
1500680
1630739
14"350
22.125562
26.5673
46.51181
46.51181
36.375924
36.375924
2200998
22701030
16"400
25635
27686
47.3751203
58.1251476
37.375949
40.51029
25001134
27001225
18"
450
28.5
724
31
787
61.75
1568
68.75
1746
48.25
1226
50.375
1280
3200
1451
3700
1678
20"500
30762
34864
61.751568
68.751746
48.251226
50.3751280
40001814
43001950
24"600
35.375899
39.125994
72.51842
79.6252022
55.251403
56.1251426
57002585
92004173
30"750
44.251124
47.251200
85.3752169
90.1252289
67.251708
70.251784
100004536
141506418
36"900
531346
551397
90.1252289
94.8752410
74.1251883
77.1251959
145006577
192008709
42"1100
59.51511
631600
100.3752550
111.6252835
862184
92.52350
208009435
2680012156
48"1200
721829
74.51892
107.8752740
119.1253026
111.8752842
118.3753007
2900013154
3260014787
InchMillimeter
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AC
BOPEN
SHUT
Air/Oil Tandem Cylinder Operator
List 26 Series 2600 Ball ValvesValve and Operating Mechanism Dimensions
AC
BOPEN
SHUT
Motor Operator
List 26 Air/Oil Tandem Cylinder Operator
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"
150
14
356
14.875
378
45.5
1156
45.5
1156
23.5
597
23.5
597
675
306
715
324
8"200
15381
15.25387
47.251200
47.251200
27.5699
27.5699
900408
960435
10"250
18.5470
20.125511
49.6251260
58.1251476
29.875759
29.625752
1400635
1500680
12"300
19.5495
21.375543
51.51308
601524
31.5800
31.25794
1800816
1930875
14"350
22.125562
26.5673
61.751568
61.751568
36.375924
36.375924
26001179
26801216
16"400
25635
27686
62.6251591
78.6251997
37.375949
40.51029
28001270
30001361
18"450
28.5724
31787
82.252089
93.752381
48.251226
50.3751280
35001588
40001814
20"500
30762
34864
82.252089
93.752381
48.251226
50.3751280
44001996
46602114
24"600
35.375899
39.125994
97.52477
108.1252746
55.251403
56.1251426
62002812
104754751
30"750
44.251124
47.251200
113.8752892
120.6253064
67.251708
70.251784
111005035
153006940
36"900
531346
551397
118.6253013
125.3753185
74.1251883
77.1251959
160007257
203509231
42"1100
59.51511
631600
130.8753324
147.1253737
862184
92.52350
2350010659
2950013381
48"1200
721829
74.51892
138.3753515
154.6253927
111.8752842
118.3753007
3200014515
3560016148
InchMillimeter
List 26 Motor Operator
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"150
14356
14.875378
34864
34864
23.5597
23.5597
600272
640290
8"200
15381
15.25387
35.75908
35.75908
27.5699
27.5699
750340
810367
10"250
18.5470
20.125511
38.125968
40.8751038
29.875759
29.625752
1200544
1290585
12"300
19.5495
21.375543
401016
42.751086
31.5800
31.25794
1500680
1630739
14"350
22.125562
26.5673
44.51130
49.51257
36.375924
36.375924
2200998
22701030
16"400
25635
27686
50.3751280
54.8751394
37.375949
40.51029
25001134
27001225
18"
450
28.5
724
31
787
58.5
1486
59.75
1518
48.25
1226
50.375
1280
3200
1451
3700
1678
20"500
30762
34864
58.51486
59.751518
48.251226
50.3751280
40001814
43001950
24"600
35.375899
39.125994
63.51613
67.6251718
55.251403
56.1251426
57002585
92004173
30"750
44.251124
47.251200
73.1251857
75.3751915
67.251708
70.251784
100004536
141506418
36"900
531346
551397
77.8751978
80.1252035
74.1251883
77.1251959
145006577
192008709
42"1100
59.51511
631600
85.6252175
91.8752334
862184
92.52350
208009435
2680012156
48"1200
721829
74.51892
93.1252365
99.3752524
111.8752842
118.3753007
2900013154
3260014787
InchMillimeter
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AC
B
Electric Motor Operator with90 Direct Drive
AC
B OPEN
SHUT
Manual Operator
List 26 Motor Operator with 90 Direct Drive
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"
150
14
356
14.875
378
27
686
27
686
37.625
956
37.625
956
441
200
481
218
8"200
15381
15.25387
28.75730
28.75730
41.6251057
41.6251057
491223
551250
10"250
18.5470
20.125511
35.125892
35.125892
45.251149
45.251149
871395
961436
12"300
19.5495
21.375543
37940
37940
46.8751191
46.8751191
1041472
1121508
14"350
22.125562
26.5673
38.75984
38.75984
521321
521321
1541699
1611731
16"400
25635
27686
40.1251019
40.1251019
551397
551397
1991903
22411017
18"450
28.5724
31787
43.751111
43.751111
62.751594
62.751594
25891174
29881355
20"500
30762
34864
43.751111
43.751111
62.751594
62.751594
32891492
35281600
24"600
35.375899
39.125994
541372
541372
71.8751826
71.8751826
47082136
70763210
30"750
44.251124
47.251200
59.751518
59.751518
832108
832108
80763663
119225408
36"900
531346
551397
67.51715
67.51715
89.8752283
89.8752283
120765478
169727698
42"1100
59.51511
631600
761930
761930
98.752508
98.752508
164927481
2249210202
48"1200
721829
74.51892
812057
812057
126.6253216
126.6253216
2429211019
2789212652
InchMillimeter
List 26 Manual Operator
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"150
14356
14.875378
22.75578
22.75578
23.5597
23.5597
500227
540245
8"200
15381
15.25387
24.5622
24.5622
27.5699
27.5699
550249
610277
10"250
18.5470
20.125511
26.875683
31.875810
29.875759
29.625752
930422
1020463
12"300
19.5495
21.375543
28.75730
33.75857
31.5800
31.25794
1100499
1230558
14"350
22.125562
26.5673
35.5902
35.5902
36.375924
36.375924
1650748
1720780
16"400
25635
27686
36.375924
421067
37.375949
40.51029
2100953
23001043
18"
450
28.5
724
31
787
45.625
1159
47.625
1210
48.25
1226
50.375
1280
2800
1270
3280
1488
20"500
30762
34864
45.6251159
47.6251210
48.251226
50.3751280
35001588
38201733
24"600
35.375899
39.125994
51.3751305
56.251429
55.251403
56.1251426
50002268
75003402
30"750
44.251124
47.251200
621575
67.6251718
67.251708
70.251784
85003856
126305729
36"900
531346
551397
66.751695
72.3751838
74.1251883
77.1251959
125005670
176808020
42"1100
59.51511
631600
77.8751978
84.1252137
862184
92.52350
172007802
2320010523
48"1200
721829
74.51892
85.3752169
91.6252327
111.8752842
118.3753007
2500011340
2860012973
InchMillimeter
List 26 Series 2600 Ball ValvesValve and Operating Mechanism Dimensions
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Operators
Willamette List 26 Ball Valves canbe supplied with standard manual,electric motor or cylinder opera-
tors for most applications. Otheroperator control accessories canbe supplied that allow the user totailor the List 26 to specificperformance requirements.
These same operators are usedwith the List 22 Cone Valvesdescribed in the second part ofthis brochure.
Cylinder Operators
Cylinder operators are specified
for automatic operations.
Hydraulic Cylinder
This operator uses a double-acting piston which opens andcloses the valve when pressureis introduced. This is a standard
cylinder powered by water or oil,designed per AWWA C540.
Air/Oil Tandem Cylinder
The tandem cylinder above is our
preferred operator. This air/oilsystem eliminates the installationof a costly hydraulic accumulatorsystem by using a compressedair supply for a power source.This supply of compressed airalso furnishes an accumulatedsource of energy to provide anemergency closure of the valveduring power failure or otherunexpected conditions.
A clean reliable source of air (for
best results, 85-125 psig (586 -862kpa) is provided to the uppercylinder to power the valve. Thelower cylinder is oil filled and isused to provide control of theopening and closing times withthe smooth operation of oil.
For all valves, emergency fastclosing function can be providedfor rapid closure in the event ofloss of power.
Motor Operator
For applications requiring motoroperated valves, we will gladlymake recommendations and
supply the dimensions andcharacteristics for the valve,operator and controls required.
On the List 26, the electric motoroperator is also available with a90 direct drive unit (instead ofour standard link and lever torqueunit) for remote modulating, flowcontrol applications requiring amore direct 1 to 1 ratio of openingand closing.
Buried and SubmersibleService
The operating mechanism ispermanently lubricated and canbe sealed making it suitable forsubmersible service to approxi-mately 20 feet (6m) for extendedperiods of time. A completerange of stem extensions, valvestreet boxes complete withindicators as well as floor standsare also available.
Manual Operator
The manual operator is usedfor any stop service wheredependability is critical andwhere automation is notnecessary. Since the valve canbe easily operated by oneperson, no bypass is necessary.The operator is supplied with astandard AWWA handwheel or2" (50mm) square operating nut.
List 26 Ball Valves and List 22 Cone ValvesOperator Characteristics
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TandemCylinder
Open SpeedControl Valve
Close
Oil
Oil fill
Close SpeedControl Valve
Check Valve
Fast Close
Speed Control
Normally OpenFast Close
2 Way Solenoid
Valve
ManualOperator
Exhaust
Pressure(Air supply)
4 Way Solenoid Valve
Shown De-Energized
A
B
E
P
Valve
= Optional/Emergency Fast Close
2
3
Air
List 26 Ball Valves And List 22 Cone ValvesSchematic/Standard Controls
OpenSpeedControlValve
CloseSpeedControlValve
HydraulicCylinder
Close
ManualOperator
Exhaust
Pressure
4 Way Solenoid Valve
Shown De-Energized
Position
Speed Control
Normally Open Fast Close2 Way Solenoid Valve
Isolation Valve
Close For Manual
Controlv
Normally Open Fast Close
2 Way Solenoid Valve
A
B
E
P
Valve
= Optional/Emergency Fast Close
2
3
4
3
4
Open Speed ControlValve
Close Speed ControlValve
OpenSolenoid
ManualOperator
Exhaust
Close Solenoid
Pressure
4 Way - 3 PositionSolenoid ValveShown De-energized
Hydraulic
Cylinder
Close
A
B
E
P
E
Valve
1Hydraulic Cylinder (Oil or Water) forModulating Control
Operation:
1. Normal Opening of ValveA. Open solenoid valve (1) (4 way/3 position) is energized
B. Pressure (P) to port BC. Port A exhausts to E
2. Normal Closing of ValveA. Close solenoid valve (1) (4 way/3 position) is energizedB. Pressure (P) to port AC. Port B exhausts to E
Manual Override Push in and rotate knob fully clockwise.There is a manual operator for both opening and closing functions.Both must be rotated fully counterclockwise for normalelectrical operation.
Hydraulic Cylinder (Oil or Water) with2 Fast Close Solenoids
Operation:
1. Normal Opening of ValveA. Solenoid valve (2) (4 way/2 position) is energized.
Pressure (P) to port B and A exhausts to E.B. Solenoid valves (3) (2 way normally open)
are energized. No flow.
2. Normal Closing of ValveA. Solenoid valve (2) (4 way/2 position) is de-energized.
Pressure (P) to port A and B exhausts to E.B. Solenoid valves (3) (2 way normally open)
are energized. No flow.
3. Emergency CloseA. Solenoid valve (2) (4 way/2 position) is de-energized.
Pressure (P) to port A and B exhausts to E.B. Solenoid valves (3) (2 way normally open)
are de-energized. Cylinder extends to close valve at highspeed rate.
Manual Override Rotate fully clockwise for opening function (liftssolenoid plunger to its energized position). Rotate fully counter-clockwise for closing function. Rotate fully counterclockwise beforeoperating electrically. Close ball valves (4) when operating manually.
Tandem Air/Oil Cylinder for Pump Stop andCheck with Emergency Close Loop
Operation:
1. Normal Opening of ValveA. Solenoid valve (2) (4 way) is energized.
Pressure (P) to port B and A exhausts to E.B. Solenoid valve (3) (2 way normally open)
is energized. No flow.2. Normal Closing of Valve
A. Solenoid valve (2) (4 way) is de-energized.Pressure (P) to port A and B exhausts to E.
B. Solenoid valve (3) (2 way normally open)is energized. No flow.
3. Emergency CloseA. Solenoid valve (2) (4 way) is de-energized.
Pressure (P) to port A and B exhausts to E.B. Solenoid valve (3) (2 way normally open)
is de-energized. Cylinder extends to close valveat high speed rate.
Manual Override Same as hydraulic cylinder with 2 fast closesolenoids described above.
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Series 2200
Valves That will Last for Decades.
Willamette List 22 Cone Valves are built tough to last under the mostsevere conditions. They are 100% full port, conical plug-type valves with
a circular waterway through both body and plug in the fully open position.Each valve consists of: a tapered cone (plug) that fits precisely into amating body, cover, valve operating mechanism and actuating unit.
The valve body has weld-overlayed monel seats around the bore. Afterwelding, they are accurately machined and ground. In operation, theyengage the seat rings on the plug when the plug is seated. Bronze pivotbearings are provided on the plug trunnions.
The plug has two pairs of monel seats; one pair mates with the bodyseat in the open position, while the other pair mates in the closedposition (rotated 90 degrees). In operation, the plug is first lifted toseparate the plug seat from the valve body seat. It is then rotated 90
to the open or closed position. The plug is then lowered to reseat in thedesired position. Monel body and plug seats provide a solid, dependableand drop-tight closure.
Willamette offers standard List 22 Cone Valves of cast gray iron or ductileiron construction with ANSI B16.1, class 125/150 lb. flanges for workingpressures to 175 psig (1207kpa). For working pressures to 275 psig(1896kpa), we offer cast ductile iron construction with ANSI B16.1, class250/300 lb. flanges. Cone Valves of cast steel construction are availablewith ANSI B16.5, class 150 lb. and class 300 lb. flat-face and raised-faceflanges for working pressures to 720 psig (4964kpa). Valves are providedwith a skirted plug.
The valve operating mechanism is mounted on the head cover andhas a removable cover for inspection, adjustment or repairs. Thismechanism consists of a crosshead to lift, rotate and lower the plug;this is connected to an independent link and lever arrangement. Liftingthe plug is accomplished by means of a lift nut and rotation is accom-plished by means of a rotator lever. A position indicator on the outsideof the mechanism lets you know the orientation of the plug at a glance.
Thousands of installations have proven the design quality and reliabilityof the Willamette Cone Valve. Continuous design improvements byWillamette have produced the best Cone Valves currently available inthe marketplace. Every valve is designed and built for precise operation,long life and low maintenance. Our history proves it. Willamette Cone
Valves have been in operation for over 60 years, demonstrating thatthey stay on the job and require minimum maintenance.
Willamette is proud of the excellence of the List 22 Cone Valve. Itconfirms again the position of leadership in design and manufacture offluid control apparatus that the company has held throughout this century.
List 22 Series 2200 Cone ValvesProven Dependability
30" (750mm) 150#CL. Cone Valve
MWD o Southern Caliornia54" (1400mm) Cone Valve Etiwanda Projec
MWD o Southern Caliornia42" (1100mm) Cone Valve Etiwanda Project
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Metal to Metal Seats
List 22 Cone Valves feature wide, weld-on monel metal seatswhich eliminate the erosion and abrasion failures common topolymer and elastomer seals in other types of valves.
Under normal conditions the metal to metal monel seatsdo not require replacement or preventive maintenance andguarantee dependable operation.
Metal to metal seating allows the valve to be installed intough applications where velocities are high and continuousthrottling is necessary.
List 22's Unique Operating Cycle
The unique operating mechanism of the List 22 unseats theplug axially without rotation then smoothly rotates the plug 90.After rotation, crosshead travel reseats the plug creating a full
port unobstructed waterway. This operation provides positiveprotection for the seats at all times assuring long, maintenancefree service.
The progressive effects of this movement are as follows:
Actuator input shaft moves the crosshead assembly.
Motion from crosshead is coupled through a link and leverto a threaded lift nut. As the crosshead moves, it causes thelift nut to rotate. This action causes the threaded stem torise which lifts the plug off its seat.
As crosshead continues to travel, it engages the rotatorwhich causes the plug stem to rotate. This action slowly
opens the valve.
Valve pointer always indicates the position of the valve plug.
At the end of the opening cycle, rotator stop screw contactsactuator housing which stops all rotation of the plug.
Further travel of crosshead causes the threaded lift nut tolower the plug to engage the valve body and plug seats.
Cone Valve Link and Lever Torque Unit
The mechanism is totally enclosed in its own housingseparate from the valve itself and is easily accessible for stempacking replacement or inspection maintenance. Maintenance
does not require shut-down of the pipeline. Included in themechanism housing is an external valve position indicator.
The operating mechanism is designed to allow slightrepositioning of the seats in case of future wear.
List 22 Series 2200 Cone ValvesUnsurpassed Performance
Cone Valve Body & Plug Seats
100% StrokeFull Unrestricted
Flow
30% Stroke2% Of Flow Area Opened
50% StrokeApproximately 50%
Flow Area Open
Closed 10% StrokePlug Is Lifted Off Seat
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List 22 Series 2200 Cone ValvesAdvanced Components/Exploded Views
Dowel
25. Capscrew
19. Packing Gland
20. Vee Packing
21. Operator Shaft
22. Dowel
23. Journal
24. Bushing
23. Journal
24. Bushing
29. Mounting Base
Nut
26. Cover
27. Plug(monel seats)
28. Body(monel seats)
The cutaway view on page 20 can beused in conjunction with the explodedviews on this page to identify every partthat composes a List 22 Cone Valve.
List 22 Torque Unit1. Indicator . . . . . . . . Cast Steel
2. Shaft . . . . . . . . . . Steel
3. Crosshead Roller . . . Steel
4. Crosshead . . . . . . . Cast Bronze
5. Link . . . . . . . . . . Cast Steel
6. Bushing . . . . . . . . Bronze
7. Lever . . . . . . . . . Cast Steel
8. Lift Nut . . . . . . . . Bronze
9. Rotator. . . . . . . . . Cast Steel
10. Cover. . . . . . . . . Cast or Ductile Iron
11. Housing . . . . . . . Cast or Ductile Iron
12. Housing End . . . . . Cast or Ductile Iron13. Operator Adaptor. . . Cast Iron
14. Leadscrew . . . . . . Stainless Steel
15. Guide Rod . . . . . . Stressproof Steel
16. Thrust Washer . . . . Bronze
17. Lock Nut . . . . . . . Steel
18. Spacer . . . . . . . . Steel
Note:
For ASTM designations and for higherpressure class valves, see specificationson page 27.
List 22 Cone Valve19. Packing Gland . . . . Steel
20. Vee Packing . . . . . Nitrile Elastomer
21. Operator Shaft . . . . Steel
22. Dowel . . . . . . . . Steel
23. Journal . . . . . . . . Bronze
24. Bushing . . . . . . . Bronze
25. Capscrew . . . . . . Steel
26. Cover. . . . . . . . . Cast or Ductile Iron
27. Plug . . . . . . . . . Cast or Ductile Iron
28. Body . . . . . . . . . Cast Or Ductile Iron
29. Mounting Base. . . . Cast Iron
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List 22 Series 2200 Cone ValvesCutaway View
9.
Rotator
15.
Guide Rod
Link and lever
type operator
for smooth
operating cycle
and maximum
mechanical
advantage
4.
Crosshead
5.Link
7.
Lever
26.
Cover
Trunnion
reinforcingrib
Weld-on
monel seats for
long life
Precise machining
of metal body seat
and metal plug seat
gives drop-tight
shutoff
27.Plug
Bronze bushings
for low maintenance
and longer life
Trunnion
reinforcing
rib
Circular waterway
through both
plug and body
reduces head loss
28.
Body
Flat-faced
flanges
Shaft Seals
Shaft Coupling
8.
Lift Nut
2.
Shaft
Totally enclosed
operating mechanism
Wide choice of
operators available
(See pages 14-15)
External Plug Position
Indicator14.
Cylinder Rodor Lead Screw
(For illustrative purposes only)
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A
B
C
List 22 Series 2200 Cone ValvesValve And Operating Mechanism Dimensions
Envelope dimensions o the cone valve assembly (valve andoperating mechanism) are shown below.
For more specic dimensions, please contact your DeZURIKAPCO Willamette representative.
Dimensions and specications given in this publication werecorrect at time o printing, but should not be used in lieu ocertied drawings.
Note: A ll dimensions or class 250# valvesalso apply to class 300# valves.
Flat-aced fanges per ANSI B16.1, class 125 lb. or 250 lb. arenormally urnished. Other fange acing is available. Consultyour DeZURIK APCO Willamette representative.
A
SHUT
OPEN
B
C
Torque unit (valve operating mechanism) complete withappropriate operator is shown in its customary verticalorientation, (perpendicular to pipeline), however, torqueunit complete with operator may be rotated in any o 90increments (parallel with pipeline) i so desired to suitinstallation requirements.
Valve accessories such as control piping, limit switches,etc., not shown.
Hydraulic Cylinder Operator
List 22 Metal Seated Cone Vavle
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"150 16.5419 20508 17432 17432 17.5445 17.5445 450204 500227
8"200
21.5546
25635
21.75552
21.75552
22.5572
22.5572
800363
900408
10"250
26660
30.5775
27686
27686
25.125638
25635
1100499
1150522
12"300
28711
32.5826
29.125740
29.125740
26.5673
26.5673
1400635
1500680
14"350
33838
401016
31.375797
31.375797
30.125765
30.125765
25001134
28001270
16"400
37.5953
441118
36.125918
36.125918
33.25845
33838
30001361
33001497
18"450
41.751060
481219
401016
401016
37.5953
37.5953
40001814
43001950
20"500
471194
511295
43.251099
43.251099
40.1251019
401016
51002313
55002495
24"
600
56
1422
60
1524
51.375
1305
51.375
1305
56.625
1438
46.625
1184
7750
3515
8000
362930"750
641626
721829
62.51588
62.51588
55.1251400
55.1251400
125005670
140006350
36"900
77.51969
85.52172
74.51892
74.51892
62.8751597
62.8751597
200009072
215009752
42"1100
892261
962438
84.252140
84.252140
72.251835
721829
2975013494
3150014288
48"1200
1022591
1122845
98.752508
98.752508
83.252115
83.252115
4200019051
4450020185
InchMillimeter
List 22 Air/Oil Tandem Cylinder Operator
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"150
16.5419
20508
39.125994
39.125994
26.75679
26.75679
590268
620281
8"200
21.5546
25635
41.1251045
41.1251045
31.75806
31.75806
960435
1020463
10"250
26660
30.5775
43.6251108
43.6251108
34.375873
34.375873
1280581
1350612
12"300
28711
32.5826
44.6251133
63.51613
35.75908
50.751289
1670757
1770803
14"350
33838
401016
46.1251172
651651
39.3751000
54.3751381
28501293
30001361
16"400
37.5953
441118
671702
781981
57.51461
641626
34001542
36001633
18"
450
41.75
1060
48
1219
69
1753
80
2032
61.75
1568
68.25
1734
4350
1973
4600
2087
20"500
471194
511295
711803
822083
64.3751635
70.8751800
55502517
58502654
24"600
561422
601524
862184
862184
77.3751965
77.3751965
83003765
87503969
30"750
641626
721829
922337
94.752407
85.8752181
92.1252340
137006214
144006532
36"900
77.51969
85.52172
99.752534
1273226
99.8752537
110.3752804
212509639
2225010092
42"1100
892261
962438
1333378
1333378
119.753042
119.753042
3150014288
3290014923
48"1200
1022591
1122845
1744420
1744420
129.253283
129.253283
4470020276
4650021092
InchMillimeter
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A
B
C
SHUT
OPEN
Air/Oil Tandem Cylinder OperatorList 22 Air/Oil Tandem Cylinder Operator
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"150
16.5419
20508
54.6251387
54.6251387
26.75679
26.75679
650295
665302
8"200
21.5546
25635
56.6251438
56.6251438
31.75806
31.75806
1000454
1065483
10"250
26660
30.5775
59.1251502
59.1251502
34.375873
34.375873
1370621
1425646
12"300
28711
32.5826
60.1251527
78.8752003
35.75908
50.751289
1825828
1900862
14"350
33838
401016
61.6251565
80.3752042
39.3751000
54.3751381
30301374
31001406
16"400
37.5953
441118
90.252292
99.752534
57.51461
641626
36001633
37501701
18"450
41.751060
481219
92.252343
101.752584
61.751568
68.251734
44702028
47252143
20"500
471194
511295
94.252394
103.752635
64.3751635
70.8751800
57752619
60002722
24"600
561422
601524
113.52883
113.52883
77.3751965
77.3751965
86003901
91004128
30"750 641626 721829 119.53035 1273226 85.8752181 92.1252340 144006532 146756656
36"900
77.51969
85.52172
130.753321
159.254045
99.8752537
110.3752804
2207510013
2266010278
42"1100
892261
962438
178.54534
178.54534
119.753042
119.753042
3270014832
3357515229
48"1200
1022591
1122845
216.55499
216.55499
129.253283
129.253283
4650021092
4777521670
InchMillimeter
Envelope dimensions o the cone valves on these pages show the valve positionedwith operator in a vertical position. The drawings above show how the valve willlook when operators must be in a horizontal position.
Dimensions and specications will be supplied on request.Please consult your DeZURIK APCO Willamette representative.
LIST 22 SERIES 2200 Cone ValvesValve and Operating Mechanism Dimensions
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List 22 Motor Operator
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"150
16.5419
20508
36.625930
36.625930
47.751213
47.751213
590268
620281
8"200
21.5546
25635
38.625981
38.625981
52.751340
52.751340
960435
1020463
10"250
26660
30.5775
41.1251045
41.1251045
55.3751407
55.3751407
1280581
1350612
12"300
28711
32.5826
42.1251070
501270
56.751441
68.751746
1670757
1770803
14"350
33838
401016
43.6251108
51.51308
60.3751534
72.3751838
28501293
30001361
16"400
37.5953
441118
53.51359
64.251632
75.51918
82.752102
34001542
36001633
18"450
41.751060
481219
55.51410
66.251683
79.752026
872210
43501973
46002087
20"500
471194
511295
57.51461
68.251734
82.3752092
89.6252276
55502517
58502654
24"600
561422
601524
72.251835
71.51816
96.1252442
96.8752461
83003765
87503969
30"750 641626 721829 77.51969 761930 105.3752677 107.1252721 137006214 144006532
36"900
77.51969
85.52172
812057
94.252394
114.8752918
1273226
212509639
2225010092
42"1100
892261
962438
100.252546
100.252546
132.3753362
136.3753464
3150014288
3290014923
48"1200
1022591
1122845
115.752940
115.752940
143.3753642
1433632
4470020276
4650021092
InchMillimeter
List 22 Manual Operator
Dia.A
(Length)
B(Height)
C(Width)
Weight(Approx. lbs/kg)
125# 250# 125# 250# 125# 250# 125# 250#
6"150
16.5419
20508
37.875962
37.875962
39.51003
39.51003
510231
560254
8"200
21.5546
25635
39.8751013
39.8751013
44.51130
44.51130
890404
960435
10"250
26660
30.5775
42.3751076
42.3751076
47.1251197
47.1251197
1160526
1250567
12"300
28711
32.5826
43.3751102
51.251302
48.51232
60.51537
1460662
1590721
14"350
33838
401016
44.8751140
52.751340
52.1251324
64.1251629
26001179
28501293
16"400
37.5953
441118
57.751467
63.51613
67.251708
73.51867
31201415
34001542
18"450
41.751060
481219
59.751518
65.51664
71.51816
77.751975
41901901
44302009
20"500
471194
511295
61.751568
67.51715
74.1251883
80.3752042
52502381
56302554
24"600
561422
601524
71.51816
71.51816
86.8752207
86.8752207
79003583
83003765
30"750
641626
721829
781981
76.751949
972464
99.52527
127605788
140306364
36"900
77.51969
85.52172
87.752229
1012565
107.3752727
115.52934
201509140
217009843
42"1100
892261
962438
1072718
1072718
124.8753172
124.8753172
2990013562
3200014515
48"1200
1022591
1122845
122.53112
122.53112
135.8753451
131.53340
4230019187
4480020321
InchMillimeter
B
C A
SHUT
OPEN
Motor Operator
A
B
C
SHUT
OPEN
Manual Operator
LIST 22 SERIES 2200 Cone ValvesValve and Operating Mechanism Dimensions
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Low Head Loss Power Cost Savings
Full ported valves are far more cost effective than other
valve types, mainly because of lower head loss. List 22Cone Valves are 100% full ported. There is no morehead loss through the valve than there would be in anequivalent length of pipe of the same diameter. Fullported List 22 Cone Valves can even be pigged.
This table shows annual power costs for different valvetypes. All amounts are based on $.09/kWh, continuouspumping (8,760 hours/year) at 70% overall efficiency witha line velocity of 16 ft/sec (4.9 m/sec). Power costs aremuch lower than with restricted-port valves such as thebutterfly, check, plug or globe valves.
Smooth Operation Gives Precise Flow
and Pressure Regulation
The smooth operating cycle of the List 22 is highly effective incontrolling surge and water hammer while providing precise flowregulation. The operating cycle is shown in the graph at right. Noticethat only 2% of the flow area is opened with nearly 20% of actuatorstroke. This is due to the lifting of the conical plug prior to rotation.
List 22 CV Values
This CV
table shows flow in gallons per minutethrough an APCO Willamette List 22 ConeValve in a closed loop system at 1.0 psig(6894kpa) constant pressure drop. Valve sizes
from 6" - 60" (150 - 1500mm) and plug anglesfrom 10 to fully open are shown.
Note:For more specic fow inormation, please contact yourDeZURIK APCO Willamette representative.
0 10 20 30 40 50 60 70 80 90
Percentage of Fow Area vs. Percentage of Stroke
Percent of Flow AreaOpen
PercentofStroke
90
80
70
60
50
40
30
20
10
100
Closed
Open
100
List 22 Series 2200 Cone ValvesPerformance Characteristics
APPROXIMATE CV
VALUESAPCO Willamette Cone Valve for Closed Loop System Plug Angle
in Degrees from Closed
ValveSize
(inches)10 20 30 60 80 90
FullyOpen
6"150 27 90 150 575 1,975 3,110 4,230
8"200
48 162 265 1,025 3,510 5,525 6,620
10"250
75 253 415 1,600 5,480 8,630 10,740
12"300
107 364 598 2,304 7,900 12,430 13,400
14"350
145 495 813 3,136 10,750 16,920 17,600
16"400
190 647 1,063 4,096 14,040 22,100 23,000
18"450
240 819 1,345 5,184 17,770 27,970 32,200
20"500
297 1,011 1,661 6,400 21,940 34,530 38,200
24"600
428 1,456 2,392 9,216 31,600 49,720 56,200
30"
750
670 2,275 3,740 14,400 49,400 77,700 102,000
36"900
962 3,275 5,380 20,800 71,100 112,000 152,000
42"1100
1,310 4,460 7,325 28,200 96,700 152,000 211,000
48"1200
1,710 5,825 9,570 36,900 126,000 200,000 292,000
54"1400
2,165 7,370 12,100 46,700 160,000 252,000 435,000
60"1500
2,670 9,100 15,000 57,600 197,000 311,000 567,000
Estimated Annual Power Costs
ValveDiameter(inches)
Ball &ConeValve
GateValve
SwingCheckValve
ButterflyValve
GlobeValve
6"150
119 133 885 800 6,046
8"200
171 216 1,475 1,312 9,916
10"250
206 369 2,322 1,611 15,667
12"300
236 494 3,060 2,160 20,976
14"350
321 671 4,158 2,573 28,533
16"400
418 874 5,434 2,739 37,233
18"450
437 1,025 6,396 3,203 43,500
20"500
523 1,264 7,889 3,956 53,748
24"600
711 1,821 11,369 5,695 77,378
30"750
977 2,610 15,476 6,226 105,837
36"900
1,279 3,576 22,284 8,969 152,396
42"1100
1,615 4,645 28,828 11,645 197,738
48"1200
2,112 5,935 37,675 15,210 258,232
54"1400
2,278 7,336 45,601 18,259 310,100
60"1500
2,433 9,032 56,328 22,546 382,648
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LIST 22 SERIES 2200 Cone ValvesFeatures
24" (600mm) Cone Valve orBirmingham, Alabama
Ten 24" (600mm) Cone ValvesSouthern Nevada Water Supply
Metal to Metal Seats
List 22 Cone Valves feature wide, weld-on monel metal seats whicheliminate the erosion and abrasion failures common to polymer andelastomer seals in other types of valves. Under normal conditionsthe metal to metal monel seats do not require replacement or
preventive maintenance and guarantee dependable operation. Metalto metal seating allows the valve to be installed in tough applicationswhere velocities are high and continuous throttling is necessary.
Virtually Maintenance Free
Thousands of APCO Willamette Cone Valves have been in service upto 60 years and have proven to be almost completely trouble-free.
Drop-Tight Shutoff
Metal to Metal Seats mate firmly and accurately to maintaina drop-tight seal.* Under normal operating conditions, the sealwill last the life of the valve. *0.4 oz/minute/inch of diameter,(13.3mL/minute/inch of diameter)
Solid Bronze Bearings
List 22 valves are built with solid bronze bearings at the upper andlower trunnion of the plug. Solid bronze construction means longer,trouble-free service.
Wide Range of Sizes
List 22 valves are designed for a wide range of sizes and applica-tions. Standard design pressures up to 350 psig (2413kpa). Certainspecial configurations are available for pressures of more than720 psig (4964kpa).
Easily Operated by One PersonOne person can always operate the valve even one that has beenstatic for several years.
ReducedPressure Loss
This graph shows thehead loss between 5and 70% of the valveopening angle. This iscaused by the smoothoperation and long
stroke of the valveactuator in rotatingthe valve plug. Theresult is precise flowand pressure controlwith no hunting. Foradditional List 22Cone Valve head losscharacteristics, contactyour DeZURIK APCOWillamette representative.
0 10 20 30 40 50 60 70 80 90
Head Loss vs. Valve Opening
Angle of Valve Opening in Degrees
Open
Head
Los
sCoefficient
5000
2500
2000
1500
1000
500
250
100
10
10,000
Closed
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Suggested SpecificationsList 26 Series 2600 Awwa Ball Valves
1.0 Valve Construction
1.1 General
Each ball valve shall consist of four main elements:A pressure vessel (body), a rotatable closing element(ball), a torque unit, and an operator. Standard ball
valves shall be furnished in either cast iron ASTMA48 CL-35(150# class); ductile iron ASTM A536(250#class); GR65-45-12 or cast steel ASTM A27GR65-35(300# class). Ball valve construction shall bein complete accordance with AWWA specificationsC507 for ball valves 6" thru 48" with metal seats perspecification section 3.2.3.2.
1.2 Body
The Standard body shall have ANSI B16.1 CL.125/150 or CL. 250/300 flanges and shall housethe ball. The body shall have integrally cast, bronzebushed trunnions. It shall provide rigid means forsupporting the torque unit without the necessityof additional supports. There shall be two (2) pipeconnections, one for an air vent and the other fordrain. The body shall have rigidly attached corrosionresistant metal seat(s) made of 400 series monel.Maximum seat bearing pressure shall not exceed1,000 lb/sq. inch.
1.3 Ball
The ball shall have integrally cast, bronze bushedtrunnions. An extension of one trunnion, called theoperating shaft, shall pass through a sealing device
(o-ring retainer) and connect to the torque unit.The operating shaft shall be 17-4PH high strengthstainless steel. The sealing device shall be capableof being removed and having its seals replacedwithout removing the valve from the line. Theball shall have corrosion resistant metal seat(s) of300 series stainless steel rigidly attached and fullyadjustable to provide drop-tight sealing (1 oz. perinch per hour exceeding AWWA C507 standards).The ball shaft shall be so designed that the factorof safety for all combined stresses shall be at leastfive to one. Maximum torsional deflection shall notexceed 1/6 degree per foot of unsupported length
using a seat coefficient of friction of 0.5 and abearing coefficient of friction of 0.3.
1.4 Torque Unit(Valve Operating Mechanism)
The torque unit shall employ a traveling crossheadto impart positive rotary movement to the ball bymeans of a link and lever connected to the ball shaft.A ball shaft support bearing shall be connected tothe ball shaft. The torque unit shall be designed sothat during the first 50 percent of stroke in closing,
the flow area is reduced by approximately 81percent. The remaining flow area shall be graduallyreduced to a complete shutoff throughout the last50 percent of closing stroke. All materials of thetorque unit subject to rubbing shall be of differenthardness. The torque unit shall be capable of beinginspected, lubricated, removed and repaired without
removing the valve proper from the line. The torqueunit shall also be designed so that the o-ring seals onthe main shaft can be replaced without removing thetorque unit housing and while the valve is in the line.
1.5 Bearings
For prolonged bearing life, bearing loading shall notexceed 900 psi (6205kpa) at 150 psig (1034kpa)differential pressure, nor 1,500 psi (10342kpa) at 250psig (1724kpa) differential pressure, shall be long lifebronze, of low zinc content, of dissimilar hardnessto prevent galling, and shall not be constructedof synthetic materials. Bronze bushing for body is
ASTM B271-C95400; bronze journal for ball is ASTMB584-C93200.
2.0 Types of Operation
Manual operator (handwheel or AWWA squarenut), electric motor (local or remote controls), orcylinder per AWWA C540 Standard for hydraulic orpneumatic control.
3.0 Testing
As per AWWA specification #C507. (Ball valve only)
4.0 Experience and Design StandardThe valve shall be the latest standard product of amanufacturer regularly engaged in the production ofequipment of this nature. The valve manufacturershall be experienced in the design and constructionof Ball Valves for a period of not less than fiveyears. The valve shall be Willamette Ball Valves orapproved equal.
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Suggested SpecificationsList 22 Series 2200 Cone Valves
1.0 Valve Construction
The cone valve shall be of the conical plug typeemploying axial motion to unseat the plug, followedby a rotary motion to open or close the valve, andthen followed by an axial motion to reseat the plug.
The valve shall be the latest standard product of amanufacturer regularly engaged in the production ofequipment of this nature. The valve manufacturershall be experienced in the design and constructionof Cone Valves for a period of not less than fiveyears. The valve shall be Willamette Cone Valves orapproved equal.
1.1 Valve Components
The valve shall consist essentially of four main parts:
a. A valve body having waterway inlet and outlet
diameters equal to the nominal size of the valve.b. A conical plug having a clear waterway diameter
equal to the nominal size of the valve.
c. A head cover to enclose the plug in the body.
d. An operating mechanism mounted on thehead cover.
1.2 Materials
Standard Cone Valve shall be furnished in either castgray iron ASTM A48 CL-35(125# class); ductile ironASTM A536(250# class); GR65-45-12 or cast steelASTM A27 GR65-35(300# class).
2.0 Body
The cast or ductile iron body of the valve shallconsist of a housing having flanged inlet and outletwaterways and a head flange opening. The headflange opening shall permit removal of the plug.Waterway flanges shall conform to the dimensionsand drilling of ANSI B16.1, class 125/150 lb. or250/300 lb. and shall be flat faced. Inside the castiron body of the valve, two monel seat rings shallbe provided to engage the seat rings on the plug
when the plug is seated. A bronze pivot bearing(ASTM B271-C95400) shall be provided for the plugtrunnion.
2.1 Plug
The cast or ductile iron plug shall have the shape ofa frustum of a cone with a clear waterway openingthrough it. The plug shall rotate on large diameter,integrally cast, bronze bushed (ASTM B584-C93200),top and bottom trunnions. The operating shaft shallbe securely attached to the plug to transmit thelifting force and operating torque. The operating
shaft shall be 17.4PH high strength stainless steel.The plug shall be provided with monel seats toengage the monel seat rings on the body whenseated in both open and/or closed positions.
2.2 Head Cover
The valve shall be provided with a cast iron head
cover to close the body head flange opening. Thehead cover shall make a registered connectionwith the valve body. A bronze pivot bearing (ASTMB271-C95400) in an integrally cast trunnion shall beprovided for the plug.
3.0 Operating Mechanism
The operating mechanism shall be mountedon the head cover and shall be provided with aremovable cover which shall permit inspection,adjustment and repair of the operating mechanism.The mechanism of the valve shall consist of acrosshead device which will lift, rotate and lowerthe plug. The crosshead shall travel in a straightline and shall operate through an independentlink and lever arrangement, so that lifting shall beaccomplished by means of a lift nut and rotationshall be accomplished by means of a rotator lever.The operating shaft shall be of sufficient strength towithstand any stresses to which it may be subjectedunder the design operating conditions. The valveshall be provided with a rotational position indicatorwhich will at all times indicate the position of thevalve plug.
4.0 Types of OperationManual operator (handwheel or AWWA squarenut), electric motor (local or remote controls), orcylinder per AWWA C540 Standard for hydraulic orpneumatic control.
DeZURIK, Inc. hereby reserves the right to changeany component parts which, in the opinion of itsengineering department, will improve the product orincrease its serviceability.
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250 Riverside Ave. N. Sartell, Minnesota 56377 Phone: 320-259-2000 Fax: 320-259-2227
For information about our worldwide locations, approvals, certifications and local representative:
Web Site: www.dezurik.com E-Mail: [email protected]
Sales and Service