wilson tool - amada thick turret catalogue 2011 - sm tech

WILSON TOOLREPLACEMENT

AMADATOOLING

A Cost EffectiveSolution for LongLasting Durability

Amada_Thick Turret_2011 (no prices):Amada_Thick Turret 12/5/11 13:52 Page 2

Terms and Conditions

UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009

Fax (Free): 0800 373 758Fax (Free): 1-800 535 538

email: [email protected]

Credit All orders are subject to the approval of our credit department. If you are a new account, pleasefurnish us with a bank reference and three supplier references. A credit limit will be imposed on newaccounts until credit has been established.

Payment Terms are net 30 days.

Cancellation In the event an order is cancelled, charge will be made to cover labour, materials and overheads.

Returned Material A handling charge of 25% is made on all standard parts returned for credit. Written permission andshipping instructions must be obtained before the return of any material. Special tooling cannot bereturned.

Claims All claims for shortages must be made within 3 days of the invoice date.

Prices Prices and specifications subject to change without prior notice. E & OE.All prices are exclusive of VAT.


Table of Contents

UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009

Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


OptimaTM Coating 2UltimaTM Tool Steel 3Features and Benefits of Wilson Replacement Amada Tooling – Quick-Adjust A & B Stations 4Features and Benefits of Wilson Replacement Amada Tooling – C, D & E Stations 5Wilson Amada Style Quick Adjust A Station 6Wilson Amada Style A Station 7Wilson Amada Style Quick Adjust B Station 8Wilson Amada Style B Station 9Wilson Amada Style C Station 10Wilson Amada Style D Station 11Wilson Amada Style E Station 12Wilson Amada ABS Tooling 13Wilson Amada Style ABS Quick Adjust A Station 14Wilson Amada Style ABS A Station 15Wilson Amada Style ABS Quick Adjust B Station 16Wilson Amada Style ABS B Station 17Wilson Amada Style ABS C Station 18Wilson Amada Style ABS Quick Release C Station 19Wilson Amada Style ABS D Station 20Wilson Amada Style ABS Quick Release D Station 21Wilson Amada Style ABS E Station 22Wilson Amada Style ABS Quick Release E Station 23Close to Clamps Tooling 24DuraDie 25Replacement Insert Assembly 27Punch Shims, Die Shims & Slug Ejectors 28Non Standard Keying 29Shear Options 30Notes 31


2 UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009

Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


Optima Coating

The New Standard in Tooling Performance!

Optima™ is a proprietary TiCN (titanium carbo-nitride) coating that was custom engineered at our in-house coatingfacilities. It features unique properties that significantly enhance tooling performance. This coating, which is available only toWilson Tool customers, provides a level of surface hardness, wear resistance and lubricity never before associated withcoated or uncoated punch press tooling.

10,000,000

9,000,000

8,000,000

7,000,000

6,000,000

5,000,000

4,000,000

3,000,000

2,000,000

1,000,000

0

Numberofhits

Punch LifeNibbling 14ga. (1.9mm) 304 Stainless Steel

D2 M2TIN

Optima™

Using a 7.9mm Round Punch

The white area indicates actual results achievedthrough three tool sharpenings of 0.25mm each. Thecomplete graph indicates projected results with a

total of 6mm removed for sharpening.

Punch Life

51.61mm

45.16mm

38.7mm

32.25mm

25.8mm

19.35mm

12.9mm

6.45mm

0mm

Square mm of Material Adhesion(Galling) on Punch Tips

Nibbling 12ga. (2.1mm) Aluminium

D2 M2

TIN

Using a 6.3mm Square Punch (At 20,000 hits)

Material Adhesion

1,200,000

1,000,000

800,000

600,000

400,000

200,000

0

Numberofhits

Number of Hits Before First SharpeningNibbling 14ga. (1.9mm) 304 Stainless Steel

D2M2

TIN

Optima™

Using a 7.9mm Round Punch

Number of Hits

0.76mm

0.64mm

0.5mm

0.38mm

0.25mm

0.13mm

0mm

Punch Tip Corner WearNibbling 14ga. (1.9mm) 304 Stainless Steel

D2

M2

TIN

Using a 6.3mm Square Punch (At 25,000 hits)

Tip Wear

AmountofCornerWear

Some of the many benefitsthat you will enjoy with ourOptima™ coating include:

• Longer tool life

• Increased wear resistance

• More hits between sharpenings

• Reduced adhesion (galling)

• Reduced slug pulling

• Reduced corner breakdown

• Improved special tooling performance

• Lower overall tooling costs

• In-house coating facilities allow usto deliver faster and maintain totalquality control

TECHNOLOGY AT THE CUTTING EDGE

Technology for Increased Tool Life


3UK Tel (Free): 0800 373 748Ireland Tel (Free): 1-800 709 009

Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


Boost Punching Productivity!

Tool Steel for Longer LifeWhen faced with demanding applications that requirelong-term wear resistance and toughness, turn to Wilson’snew Ultima™ Premium Tool Steel for HP thick turret tooling.Ultima punches and dies are engineered to increase wearresistance by up to 100% over conventional tool steels.

A New Level of PerformanceUltima premium tool steel sets a new benchmark fordurability and performance. Ultima punches and dies aredesigned to dramatically improve tool life when punchingabrasive materials and materials with high tensile strength.

Ultima excels in applications in which punches and dies wearquickly and is ideal for long running tasks. The premium steelfrom which Ultima punches and dies are made significantlyreduces micro chipping on the cutting edge. This microchipping is most often where cutting edge failure begins.

Remarkable Downtime ReductionsWith up to twice as long between re-grinds, Ultima premiumsteel significantly reduces downtime and tool replacement costs.Breaking, chipping, cracking, tool fatigue and other downtimeproblems are minimised, providing long term gains inproductivity and profitability.

Ultima tools are especially useful for the toughest punch pressapplications, but are effective in any job. Viability can bedetermined by conducting a cost benefit analysis.

Maintenance and sharpening may differ from traditionaltooling. Please check with your local Sales Engineer or theSalesdesk.

Ultima Tool Steel

Technology for Increased Tool Life


Features and Benefits of Wilson Replacement Amada Tooling


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


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Fast shim-free adjustmentwithout removal from the guide

Revitalise your existing tools.Give old tools a new lease oflife!

Available for A and B Stations

Extremely tough punch headsand canisters treated withNitrex coating for greater

strength, increased life andgreater wear resistance

Quick-Adjust A & B Stations

Increased grind life.Fully adjustable over 6.35mm to

maximise punch use

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Features and Benefits of Wilson Replacement Amada Tooling


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


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Pre-loaded spring packassembly

Available for either ‘OldStyle®’ or Series 80®/90®

style punches

External keying for quickkey position changes

Built-in oiling systemensures thoroughinternal/external

lubrication

C, D & E Stations

Provides four timesmore grind life thantraditional old style

guide assemblies

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Push button punchlength adjustment;

(eliminating the needfor shims)

Tapped for M-14T-handle carry and

extractor tool

Hardened steel guidefor longer life

Positive lockingstripper plate

retention

Optima™ coated keys forsuperior wear resistance

50.8mm (C) and 88.9mm(D) station guideassemblies are keyed at0°, 90° and 225°

Uses standard stripperplates

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Wilson Amada Style Quick Adjust A Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


Maximum Material Thickness 3.81mm

URETHANE PLUG(2 Req’d) Cat. No. 13868

NYLON WIRECat. No. 24437

PUNCH HEADCat. No. 13395

• •••

12.7mm (A) Station Add Ons

Small Widths

0.79 - 1.0mm

Clearance< 0.10mm

Small Diameter

0.79 - 1.50mm

Clearance< 0.10mm

Punch

Punch

Stripper

N/C

Stripper

N/CN/C

Die

Die

Add ons for Shapes

Add ons for Rounds

Add to round or shape punch for extra straight before radius, extra back taper, or no back taper.

Description Cat. No. Price

Stubby Style (A) Station Add OnsNote: Must usestubby style dieand guide with

stubby style punch

Punch &GuideAssembly

Punch Die

Use Standard Punchand Die Price Plus:

Round(2.3mm max dia.) addShape add

Round addShape add

• Round 13425• Shape Fitted 13427• Optima® Add On –

Punches • Round 2183• Shape 2182• Optima® Add On –

Guides • Round 13065• Shape (0°) 13066• Shape (0° & 45°) 13067• Shape (0° & 90°) 13068

Stripper • Round 13044• Shape Fitted 13143

Dies • Round Slug Hugger®† 2192• Round Standard 1808• Shape Slug Hugger®† 2193• Shape Standard 13801• Ultima™ Add On (Round) -• Ultima™ Add On (Shape) -

GUIDE(See below)

SPRINGCat. No. 24291

SOCKET HEAD CAP SCREW(2 Req’d) Cat. No. 970476

PUNCH HEAD RETAINERCat. No. 13396

•

•

Up to 12.7mm ‘A‘ Dimension*

Standard Shapes & Key Locations (Die View)

• CANISTERCat. No. 13398

•

•SPRING PACK ASSEMBLYCat. No. 13394

RETAINING RINGCat. No. 24290

STRIPPER(See below)

•

•

•

Notes† Slug Hugger®dies must be ordered punch size plusclearance. Size restrictions apply. Slug Hugger 2available on request. Contact Sales Desk for furtherinformation.

* ‘A’ Dimension = longest distance across shape.

DOWEL PIN(3/16 x .312) Cat. No. 6013


Wilson Amada Style A Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538



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•


Small Widths

0.79 - 1.0mm

Clearance< 0.10mm

Small Diameter

0.79 - 1.50mm

Clearance< 0.10mm

Punch

Punch

Stripper

N/C

Stripper

N/C

N/C

Die

Die

Add ons for Shapes

Add ons for Rounds


URETHANE PLUGCat. No. 13868

SPRING SUPPORTCat. No. 13078

SOCKET HEAD CAP SCREWCat. No. 970476


stubby style punch

Punch Die



Round addShape add



•DOWEL PIN(3/16 x .312) Cat. No. 6013

STRIPPER(See below)

•

GUIDE(See below)•








Notes† Slug Hugger®dies must be ordered punch size plusclearance. Size restrictions apply. Slug Hugger 2available on request. Contact Sales Desk for furtherinformation.


SPRINGCat. No. 13079•

PUNCH HEAD ASSEMBLYCat. No. 13864•


Wilson Amada Style Quick Adjust B Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538




URETHANE PLUG(2 Req’d) Cat. No. 13868



•••

•

•

O-RINGCat. No. 24295


SPRINGCat. No. 30

•

SPRING PACK ASSEMBLYCat. No. 13399

•SPRING SUPPORTCat. No. 13403

(B) Station Add Ons

Small Widths0.79 - 1.0mm

‘A’ Dimension*< 11.10mmClearance< 0.10mm

Small Diameter0.79 - 1.50mm

Clearance< 0.10mm

Punch

N/C

Punch

Stripper

N/CN/C

StripperN/CN/C

Die

Die

N/C

Add ons for Shapes

Add ons for Rounds


Notes† Slug Hugger®dies must be ordered punch size plus clearance. Size restrictionsapply. Slug Hugger 2 available on request. Contact Sales Desk for furtherinformation.



DOWEL PIN(3/16 x .345) Cat. No. 6431

•

•

STRIPPER(See below)

•

•PUNCH HEADCat. No. 13400

Description Cat. No. PricePunch &GuideAssembly





Dies • Round Slug Hugger®† 2194• Round Standard 2021• Shape Slug Hugger®† 2195• Shape Standard 13804• Shape (0° & 45°) Positive 2263• Shape (0° & 45°) Negative 2264• Ultima™ Add On (Round) -• Ultima™ Add On (Shape) -

GUIDE(See below)

• PUNCH HEAD RETAINERCat. No. 13401

•

CANISTERCat. No. 13402•


Wilson Amada Style B Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538




•SPRING SUPPORT ASSEMBLY

Cat. No. 13078

(B) Station Add Ons




Clearance< 0.10mm

Punch

N/C

Punch

Stripper

N/CN/C

StripperN/CN/C

Die

Die

N/C

Add ons for Shapes

Add ons for Rounds





•

DOWEL PIN(3/16 x .345) Cat. No. 6431

Description Cat. No. PricePunch &GuideAssembly





Dies • Round Slug Hugger®† 2194• Round Standard®† 2021• Shape Slug Hugger 2195• Shape Standard 13804• Shape (0° & 45°) Positive 2263• Shape (0° & 45°) Negative 2264• Ultima™ Add On (Round) –• Ultima™ Add On (Shape) –

STRIPPER(See below)

•

GUIDE(See below)•

PUNCH HEAD ASSEMBLYCat. No. 13866

•SPRING COVERCat. No. 2732•


•



Fax (Free): 0800 373 758Fax (Free): 1-800 535 538





DRIVER ASSEMBLYCat. No. 5729

DRIVERCat. No. 5736

SOCKET HEAD CAP SCREW(M3 x 12mm) Cat. No. 6326


DISC SPRING(12 Req’d) Cat. No. 5744

ADJUSTMENT PUSH BUTTONCat. No. 10539

ADJUSTMENT LOCKING BALLCat. No. 972420

PUNCH HOLDERCat. No. 5556

DISC SPRING(2 Req’d) Cat. No. 971690 LOCK WASHER

(2 Req’d) Cat. No. 2112URETHANE

(3/32 Sq. x 27/64) (Pkg of 50)Cat. No. 6116


GUIDECat. No. 5420

ADJUSTMENT SHAFTCat. No. 5735

WAVE SPRINGCat. No. 971692


50.8mm (C) Station Add Ons

Small Widths0.79 - 1.0mm1.01 - 2.34mm

Small ‘A’ Dimension*< 29.21mm29.22 - 31.72

Clearance< 0.10mm

Small Diameter< 25.4mm

Clearance< 0.10mm

Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/C

DieN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds


Notes


Standard guide assys. are keyed for shapes at 0°, 90° and 225°.

All punches will be shipped with no shear unless specified.

†Slug Hugger®dies must be ordered punch size plus clearance. Size restrictions apply.Slug Hugger 2 available on request. Contact Sales Desk for further information.


• Standard 5583• Standard (LVD) 35191• Standard WLS® 5592• Standard WLS® (LVD) 35193


Strippers • Round 1848• Shape 1854

Dies • Round Slug Hugger®† 2196• Round Standard 1850• Shape Slug Hugger®† 2197• Shape Standard 13807• Ultima™ Add On (Round) –• Ultima™ Add On (Shape) –


GuideAssembly


SOCKET HEAD CAP SCREW(2 Req’d) (Spl. M5 x .8 Cone Pt.)Cat. No. 5197

ANTI-LOCK SHIMCat. No. 5412

PUNCH HOLDER KEYCat. No. 5373

GUIDE STRIPPER RINGCat. No. 5035

LOCK WASHERCat. No. 6327

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SPRING COVERCat. No. 5693

•

SPECIAL SCREWCat. No. 429

•

Wilson Amada Style C StationSTRIPPER RETAINED WITH WIRE LOCK RING OR STRIPPER CLIPS


Wilson Amada Style D Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


88.9mm (D) Station Add Ons


Small ‘A’ Dimension*< 48.26mm48.27 - 50.77mm

Clearance< 0.10mm

Small Diameter48.26mm

48.27 - 50.77mmClearance< 0.10mm

Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/CN/C

DieN/CN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds


Notes


Standard guide assys. are keyed for shapes at0˚, 90˚ & 225˚.1.6mm Rooftop shear is given to all puncheswith 'A' dimension greater than 50.8mm, andwidth greater than 6.35mm, at no extracharge.All punches 6.35mm and under in width will beshipped with no shear unless specified.

† Slug Hugger® dies must be ordered punchsize plus clearance. Size restrictions apply. SlugHugger 2 available on request. Contact SalesDesk for further information.* ‘A’ Dimension = longest distance acrossshape.






LOCK WASHER(2 Req’d) Cat. No. 2112




SPRING DISC(2 Req’d) Cat. No. 971690

ANTI-LOCK SHIMCat. No. 5413 SPRING SUPPORT

Cat. No. 5738URETHANE

(3/32 Sq. x 27/64 (pkg of 50)Cat. No. 6116


GUIDECat. No. 5430







SOCKET HEAD CAP SCREW(2 Req’d) (M5 x 12mm)Cat. No. 6110GUIDE STRIPPER RINGCat. No. 5036

• Standard 5584• Standard (LVD) 35198• Standard WLS® 5593• Standard WLS® (LVD) 35200





GuideAssembly



DRIVERCat. No. 5740

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•

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•

•

•

•

•

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•

•

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•


•

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STRIPPER RETAINED WITH WIRE LOCK RING OR STRIPPER CLIPS


Wilson Amada Style E Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538







DRIVERCat. No. 5742

GUIDECat. No. 5438



ADJUSTMENT PUCH BUTTONCat. No. 5737




URETHANE(3/32 Sq. x 27/64) (Pkg of 50)

Cat. No. 6116





SOCKET HEAD CAP SCREW(2 Req’d) (M5 x 12mm)Cat. No. 6110


114.3mm (E) Station Add Ons



Clearance< 0.10mm



Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/CN/C

DieN/CN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds


Notes


Standard guide assys. are keyed for shapes at0˚ & 90˚.1.6mm Rooftop shear is given to all puncheswith 'A' dimension greater than 50.8mm, andwidth greater than 6.35mm, at no extracharge.All punches 6.35mm and under in width willbe shipped with no shear unless specified.

† Slug Hugger®dies must be ordered punchsize plus clearance. Size restrictions apply. SlugHugger 2 available on request. Contact SalesDesk for further information.* ‘A’ Dimension = longest distance acrossshape.

• Standard 5585• Standard WLS® 5594





GuideAssembly



SOCKET HEAD CAP SCREW(4 Req’d) (Spl M5 x 13.39mm Cone Pt.)

Cat. No. 5210

LIFTER PIN(4 Req’d) Cat. No. 5209

• •

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••

•••

•

•

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•

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•

•

•

••


••


•



•

STRIPPER RETAINED WITH WIRE LOCK RING OR STRIPPER CLIPS


Wilson Amada ABS Tooling


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


Punches, guides and strippers are fully compatible and interchangeable with Amada® original ABS tooling.

Wilson Amada® Style ABS Punches, Bolt-on Strippers and Punch Assembliesnow available from Wilson Tool.


Bolt-on C StationStrippers • Round 13629

• Shape 13630D Station• Round 13631• Shape 13632E Station• Round 13633• Shape 13634

Bolt-on strippers are available for Amada® manufactureredholders only.


Wilson Amada Style ABS Quick Adjust A Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538





Small Widths

0.79 - 1.0mm

Clearance< 0.10mm

Small Diameter

0.79 - 1.50mm

Clearance< 0.10mm

Punch

Punch

Stripper

N/C

Stripper

N/CN/C

Die

Die

Add ons for Shapes

Add ons for Rounds




stubby style punch


Punch Die



Round addShape add

• Round 13823• Shape Fitted 13824• Optima® Add On -

Punches • Round 13827• Shape 13870• Optima® Add On -





STRIPPER(See below) •

SPRING PACK ASSEMBLYCat. No. 13394

•

GUIDE(See below)

•

URETHANE PLUG(2 Req’d) Cat. No. 13868 •


•PUNCH HEADCat. No. 13395•

NYLON WIRECat. No. 24437

•

CANISTERCat. No. 13397

•


•


•

PUNCH HEAD RETAINERCat. No. 13396•

RETAINING RINGCat. No. 24290 •

Notes† Slug Hugger®dies must be ordered punch size plusclearance. Size restrictions apply. Contact Sales Desk forfurther information (patented). Slug Hugger 2 availableon request.


•DOWEL PIN(3/16 x .312) Cat. No. 6013


Wilson Amada Style ABS A Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538




Small Widths

0.79 - 1.0mm

Clearance< 0.10mm

Small Diameter

0.79 - 1.50mm

Clearance< 0.10mm

Punch

Punch

Stripper

N/C

Stripper

N/CN/C

Die

Die

Add ons for Shapes

Add ons for Rounds




stubby style punch


Punch Die



Round addShape add








STRIPPER(See below) •


•

GUIDE(See below)

•

URETHANE PLUGCat. No. 13868 •


•PUNCH HEAD ASSEMBLYCat. No. 13864•


•

Notes† Slug Hugger®dies must be ordered punch size plusclearance. Size restrictions apply. Contact Sales Desk forfurther information (patented). Slug Hugger 2 availableon request.


•DOWEL PIN(3/16 x .312) Cat. No. 6013


Wilson Amada Style ABS Quick Adjust B Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538












STRIPPER(See below)

•

SPRING PACK ASSEMBLYCat. No. 13399•

GUIDE(See below)•

URETHANE PLUG(2 Req’d) Cat. No. 13868 •


•

PUNCH HEADCat. No. 13400•


•

CANISTERCat. No. 13402•


•

SPRINGCat. No. 30

•

PUNCH HEAD RETAINERCat. No. 13401

•


•


•

(B) Station Add Ons




Clearance< 0.10mm

Punch

N/C

Punch

Stripper

N/CN/C

StripperN/CN/C

Die

Die

N/C

Add ons for Shapes

Add ons for Rounds




DOWEL PIN(3/16 x .345) Cat. No. 6431

•


Wilson Amada Style ABS B Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538












STRIPPER(See below)

•


•

GUIDE(See below)

•

PUNCH HEAD ASSEMBLYCat. No. 13866•

SPRING SUPPORT ASSEMBLYCat. No. 13078 •

SPRING COVERCat. No. 2732•

(B) Station Add Ons




Clearance< 0.10mm

Punch

N/C

Punch

Stripper

N/CN/C

StripperN/CN/C

Die

Die

N/C

Add ons for Shapes

Add ons for Rounds




DOWEL PIN(3/16 x .345) Cat. No. 6431

•


Wilson Amada Style ABS C Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538




Small ‘A’ Dimension** < 29.21mm29.22 - 31.72

Clearance< 0.10mm


Clearance< 0.10mm

Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/C

DieN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds


Notes




† Slug Hugger®dies must be ordered punch size plus clearance. Size restrictions apply.Slug Hugger 2 available on request. Contact Sales Desk for further information.

** Stripper ring must be used with 4X blanking screws Cat No. 5006 & washers 970485for ABS (supplied and assembled).Cat No. 2810 pack of 4 stripper clips & screws supplied but not assembled as analternative method to hold stripper.


13084





GuideAssembly





DRIVERCat. No. 5736









SPECIAL SOCKET HEAD CAP SCREWCat. No. 13843

GUIDE UNIT ASSEMBLYCat. No. 5420

ADJUSTMENT SHAFT ASSEMBLYCat. No. 5735




SPECIAL SOCKET HEAD CAP SCREW(2 Req’d) Cat. No. 5197



GUIDE STRIPPER RING**Cat. No. 5035


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•


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STRIPPER RETAINED WITH STRIPPER CLIPS


Wilson Amada Style ABS Quick Release C Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538




Small ‘A’ Dimension*< 29.21mm29.22 - 31.72

Clearance< 0.10mm


Clearance< 0.10mm

Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/C

DieN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds


Notes




† Slug Hugger®dies must be ordered punch size plus clearance. Size restrictions apply.Slug Hugger 2 available on request. Contact Sales Desk for further information.

††M12 bolt Cat No. 6605 included but not assembled.


13829





GuideAssembly


DRIVER ASSEMBLYCat. No. 5724•


•O-RINGCat. No. 972430

•


•ADJUSTMENT PUSH BUTTON

Cat. No. 10539

•

DRIVERCat. No. 5736

•


•


•


•


•SPRING COVERCat. No. 5517

•

• SPRING SUPPORTCat. No. 5748


•WAVE SPRINGCat. No. 971692

•

SPECIAL SOCKET HEAD CAP SCREW ††Cat. No. 13843

•


•


•


•


•PUNCH HOLDER

Cat. No. 5556

•


•


•

GUIDECat. No. 5518

•


•


SPRING(5 Req’d) Cat. No. 971694

•

SPECIAL PIN(2 Req’d) Cat. No. 5522

•

LOCKING BUTTON(2 Req’d) Cat. No. 5518

•


•

•

STRIPPER CLIP(3 Req’d) Cat. No. 5521

WITH PUSH BUTTON STRIPPER RETENTION


Wilson Amada Style ABS D Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


Notes





** Stripper ring must be used with 4X blanking screws Cat No. 5006 & washers 970485for ABS (supplied and assembled).Cat No. 2810 pack of 4 stripper clips & screws supplied but not assembled as analternative method to hold strippers.


13085





GuideAssembly



















SOCKET HEAD CAP SCREW(2 Req’d) Cat. No. 6110GUIDE STRIPPER RING**Cat. No. 5036



DRIVERCat. No. 5740

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•SPECIAL SCREWCat. No. 429



Small ‘A’ Dimension**< 48.26mm48.27 - 50.77mm

Clearance< 0.10mm



Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/CN/C

DieN/CN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds






Wilson Amada Style ABS Quick Release D Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538



13830





GuideAssembly




Clearance< 0.10mm



Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/CN/C

DieN/CN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds


NotesStandard guide assys. are keyed for shapes at0˚, 90˚ & 225˚.1.6mm Rooftop shear is given to all puncheswith 'A' dimension greater than 50.8mm, andwidth greater than 6.35mm, at no extracharge.All punches 6.35mm and under in width will beshipped with no shear unless specified.

† Slug Hugger®dies must be ordered punchsize plus clearance. Size restrictions apply. SlugHugger 2 available on request. Contact SalesDesk for further information.

††M12 bolt Cat No. 970467 included butnot assembled.* ‘A’ Dimension = longest distance acrossshape.













ANTI-LOCK SHIMCat. No. 5413 SPRING SUPPORT

Cat. No. 5738










DRIVERCat. No. 5740

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GUIDE ONLYCat. No. 5527


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Wilson Amada Style ABS E Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


Notes





** Stripper ring must be used with 4X blanking screws Cat No. 5006 & washers 970485for ABS (supplied with assembled).Cat No. 2810 pack of 4 stripper clips & screws supplied but not assembled as analternative method to hold strippers.


13088





GuideAssembly






DRIVERCat. No. 5742















GUIDE STRIPPER RING**Cat. No. 5037



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SPECIAL SCREWCat. No. 429 •



Small ‘A’ Dimension**< 86.36mm86.37 - 88.87mm

Clearance< 0.10mm



Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/CN/C

DieN/CN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds




Wilson Amada Style ABS Quick Release E Station


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538



13831





GuideAssembly




Clearance< 0.10mm



Punch

N/C

Punch

Stripper

N/CN/CN/CN/C

StripperN/CN/CN/C

DieN/CN/C

Die

N/CN/CN/C

Add ons for Shapes

Add ons for Rounds


NotesStandard guide assys. are keyed for shapes at0˚ & 90˚.1.6mm Rooftop shear is given to all puncheswith 'A' dimension greater than 50.8mm, andwidth greater than 6.35mm, at no extracharge.All punches 6.35mm and under in width willbe shipped with no shear unless specified.

† Slug Hugger®dies must be ordered punchsize plus clearance. Size restrictions apply. SlugHugger 2 available on request. Contact SalesDesk for further information.

††M12 bolt Cat No. 970467 included butnot assembled.* ‘A’ Dimension = longest distance acrossshape.








DRIVERCat. No. 5742

















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GUIDE ONLYCat. No. 5537


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Close to Clamp Tooling


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538



Dies

88.9mm (D) Station for punching close to clamps

• Slug Hugger®†(relief 2 sides, shp at 90˚)

• Slug Hugger®†(relief 2 sides, shpat 0˚-90˚)

• Slug Hugger®†(relief 1 side, shp at 90˚)

• Slug Hugger®†(relief 1 side, shpat0 -̊90 )̊

• Standard(relief 2 sides, shp at 90˚)

• Standard(relief 2 sides, shpat 0˚-90˚)

• Standard(relief 1 side, shp at 90˚)

• Standard(relief 1 side, shpat0 -̊90 )̊

5157

5330

2464

5333

13814

13813

13812

13811

Notes

† Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply. Contact Sales Desk for further information (patented).



Dies

114.3mm (E) Station for punching close to clamps

• Slug Hugger®†(relief 2 sides, shp at 90˚)

• Slug Hugger®†(relief 2 sides, shpat 0˚-90˚)

• Slug Hugger®†(relief 1 side, shp at 90˚)

• Slug Hugger®†(relief 1 side, shpat0 -̊90 )̊

• Standard(relief 2 sides, shp at 90˚)

• Standard(relief 2 sides, shpat 0˚-90˚)

• Standard(relief 1 side, shp at 90˚)

• Standard(relief 1 side, shpat0 -̊90 )̊

5159

5340

2467

5343

13821

13820

13819

13818



Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


Slitting, complex shapes, clusters and close to clamps –DuraDie is the perfect solution for all these jobs

Slitting SolutionThis is a special die holder assembly which provides youwith the ideal slitting solution. The die inserts are fullysupported by the die base and are hard wearing andeconomical to replace.

Problem SolvingThe DuraDie assembly is also the perfect solution whenyou are punching complex two dimensional shapes andcluster patterns with small webs between holes. In fact theDuraDie system can help whenever die strength is anissue.

Shock ResistantThe aperture (which closely follows the profile in the dieinsert), is cut into the shock resistant die holder which fullysupports the special die blade and the specially locatedshims.

DurableWith a die insert made using Ultima™, a specialpowdered tool steel, you will get more hits betweenregrinds and reduced downtime.

Practical & EconomicalThe complete assembly consists of a special die insert,a shim pack and a specially reinforced die holder. You canorder duplicate die inserts for different materials and ifyou need to replace a worn die all you need isa new insert.

DuraDie


DuraDie


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538



Die Base Assembly (not including die blade) 12989

Die Blade (Slughugger) 12992

Shim Pack 12995

Knockout Tool 24310

50.8mm (C) Station Slitting

Maximum length * =51mm Maximum width * = 7mm *Subject to certain restrictions




Shim Pack 13012

Knockout Tool 24310

88.9mm (D) Station Slitting

Maximum length * = 86mm Maximum width * = 7mm *Subject to certain restrictions


Die Base Assembly 0&90° (not including die blade) 13276

Die Blade – relieved on 1 side (Slughugger) 13280

Die Blade – relieved on 2 sides (Slughugger) 13282

Shim Pack 13012

Knockout Tool 24310

88.9mm (D) Station Close to Clamps





Shim Pack 13017

Knockout Tool 24313

114.3mm (E) Station Slitting



Die Base Assembly 0&90° (not including die blade) 13284

Die Blade – relieved on 1 side (Slughugger) 13288

Die Blade – relieved on 2 sides (Slughugger) 13290

Shim Pack 13017

Knockout Tool 24313

114.3mm (E) Station Close to Clamps


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M6 X 10 LG BALL ENDED THRUST SCREWCat. No. 24323

DIE HOLDERCat. No. 12990

Ø3 X 12 LG ROLL PINCat. No. 24233

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DIE HOLDERKEYED AT 0° & 90°Cat. No. 13276


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DIE HOLDERKEYED AT 0° & 90°Cat. No. 13284


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Replacement Insert Assembly


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


Notes* Optima® is standard on punch inserts.

* Blade insert punches under 9.53mm in width will be shipped with no shear unless specified.

* Double Valley Shear is recommended for widths of 4.75mm up to 9.53mm and minimum lengths of 50.8mm when used for nibbling.

* Undersized dimensions will incur additional charges. Please consult the fee schedule for the appropriate station to determine the charge.

* See shear chart on page 30.

* For widths less than 2.36mm, consult the sales desk.

* Maximum width 19mm.

* Inserts are available as obround to be used with rectangle dies, to eliminate ‘Saw Tooth Effect’.

50.8mm (C) 2623 2625 2590 2568 2624

88.9mm (D) 1966 2286 1967 1965 2372

114.3mm (E) 1969 2287 1970 1968 2373

Station Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. PriceBody (1/2” - 13) Body (M - 12) Punch Insert

Replaceable Insert AssemblySet (1/2” - 13) Set (M - 12)

Socket Head Cap Screw – 3/8” - 16 x 1-1/2” long (for 50.8mm (C) station) 6391

Socket Head Cap Screw – 3/8” - 16 x 1-1/2” long (for 88.9mm (D) & 114.3mm (E) stations) 6019

High Collar Lock Washer for 3/8” screw 2129

Dowel Pin – 1/4” Dia. x 450” long (All stations) 6004

Parts Description Cat. No. Price


Punch Shims, Die Shims and Slug Ejectors


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Die ShimsStation Quantity Cat. No. Price

0.25mm Thick – Individually

12.7mm (A) 1 2101

31.75mm (B) 1 2097

50.8mm (C) 1 2089

88.9mm (D) 1 2081

114.3mm (E) 1 2073

0.25mm Thick – Package

12.7mm (A) 25 2208

31.75mm (B) 25 2209

50.8mm (C) 10 2210

88.9mm (D) 5 2211

114.3mm (E) 5 2212


12.7mm (A) 1 2721

31.75mm (B) 1 2723

50.8mm (C) 1 2725

88.9mm (D) 1 2727

114.3mm (E) 1 2729


12.7mm (A) 25 2722

31.75mm (B) 25 2724

50.8mm (C) 10 2726

88.9mm (D) 5 2728

114.3mm (E) 5 2730


12.7mm (A) 1 2104

31.75mm (B) 1 2100

50.8mm (C) 1 2092

88.9mm (D) 1 2084

114.3mm (E) 1 2076


12.7mm (A) 25 2172

31.75mm (B) 25 2173

50.8mm (C) 10 2174

88.9mm (D) 5 2175

114.3mm (E) 5 2176

Punch ShimsStation Quantity Cat. No. Price

Individually

12.7mm (A) 1 13080

31.75mm (B) 1 152

50.8mm (C) 1 2096

88.9mm (D) 1 2088

114.3mm (E) 1 2080

Package

31.75mm (B) 25 98

50.8mm (C) 10 2169

88.9mm (D) 5 2170

114.3mm (E) 5 2171

Slug EjectorsSquare Urethane

Hole Diameter in Punch Quantity Cat. No. Price

3.2mm 50 6116

4.8mm 50 6117

9.5mm 50 6118

12.7mm 50 6119

Assortment 50 6410


Non Standard Keying


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Standard Keying, plus extra pins or keys for shapes at 45° increments

Punches Dies

Available Options Add On Price

12.7mm (A) Not available Not available Not available Not available per key

31.75mm (B)0° & 45° 0° & 45° per key

0° & 180° 0° & 180° per key

50.8mm (C) 45° Increments per pin 45° Increments per key Not applicable

88.9mm (D) 45° Increments per pin 45° Increments per key Not applicable

114.3mm (E) 45° Increments per pin 45° Increments per key Not applicable

Available Options Add On Price

Front of Machine

This key location matches Amada’s®

turret punch press programming method.

Die View

Front of Machine

Wilson Tool’s keying diagram.

Example

Shape at 23˚

When ordering shapes at non-standard angles, use the diagrams below to eliminate any confusion.

Die View

Station Guides or Strippers

Shape at single angles other than standard(Note: No additional charge on A & B Stations

for shape at 45° increments)

Station Punches Dies Guides or Strippers

12.7mm (A) No Charge No Charge

31.75mm (B) Not Applicable

50.8mm (C) Not Applicable

88.9mm (D) Not Applicable

114.3mm (E) Not Applicable

Standard Keying, plus extra pins or keysfor shapes at other than 45° increments

Station Punches Dies Guides or Strippers

12.7mm (A) Not Available Not Available per key

31.75mm (B) Not Available Not Available per key

50.8mm (C) per pin per key Not Applicable

88.9mm (D) per pin per key Not Applicable

114.3mm (E) per pin per key Not Applicable


Shear Options


Fax (Free): 0800 373 758Fax (Free): 1-800 535 538


% x Material Thickness=Total Clearance

Type of Shear Benefit Limitation

Rooftop

Concave or DoubleConcave

Inverted Rooftop

Double Valley Shear

JK Shear

Best shear for punchingat maximum tonnages.

Best shear for nibblingbecause it inverts stresses.

Also good shear for nibblingbecause it inverts stresses.

Best shear for nibbling whenshape is long and narrow.

A special punch tip shear thatallows you to punch highstrength materials with areduced risk of breakage.

When nibbling, bite must be 75% ofpunch dimension or excessive sideloading will result.

The punch is less resistant to breakagewhen punching at high tonnagesbecause of inverted stresses.

More susceptible to breakage becauseof a sharp focal point for stresses –use with great care.

The punch is less resistant to breakagewhen punching at high tonnagesbecause of inverted stresses.

Can only be used on punches up to25.4mm diameter or 'A' dimension*.

Special Shears

Station

Inverted Rooftop Double Valley

Single Concave Double Concave

1.6mm Shear 3.2mm Shear 1.6mm Shear 3.2mm Shear

31.75mm (B) Within 31.75mm N/A N/A

50.8mm (C) Within 50.8mm

88.9mm (D) Within 88.9mm

114.3mm (E) Within114.3mm

‘A’ Dimensions*

JK ShearShape

Round

Rectangle, Square, Hexagon

Single ‘D’, Double ‘D’

Obround

NotesIf specified: 3.2mm maximum rooftop shear can be given at N/C for any round or shape in 50.8mm (C), 88.9mm (D) or 114.3mm (E).For rooftop shear on any round or shape in 12.7mm (A) or 31.75mm (B) stations, add•1.6mm rooftop shear is given to all punches with 'A' dimension* greater than 50.8mm and width greater than 6.35mm at no extra charge. All punches 6.35mmand under in width will be shipped with no shear unless specified.*'A' Dimension = longest distance across shape.**NOTE: In some instances, inverted rooftop is substituted for single and double concave shears.

Add on Price

Die Clearance Selection Information% Total Clearance

Material Minimum Best Maximum

Copper, 1/2 Hard 8 12 16

Brass, 1/2 Hard 6 11 16

Mild Steel 10 15 20

Steel 0.50C 12 18 24

Aluminium, Soft 5 10 15

Stainless Steel 15 20 25


Notes


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United KingdomEuropean HeadquartersStirling Road, South MarstonIndustrial Estate, Swindon, WiltshireSN3 4TQ, United KingdomTel (Free): 0800 373748Tel: +44 (0)1793 831818Fax (Free): 0800 373758Fax: +44 (0)1793 831945email: [email protected]

FranceBat B, 51 Rue d’Ourdy,77550 Réau, FranceTel: (Gratuit) 0800 10 29 00Tel: +33 (0)1 64 13 47 80Fax: (Gratuit) 0800 10 40 14Fax: +33 (0)1 64 13 47 81email: [email protected]

GermanyGottlieb Daimler Str 231552 Rodenberg, GermanyTel: (Frei) 00800 945 766 8665Tel: +49 (0)5723 747 0Fax: (Frei) 00800 945 766 329Fax: +49 (0)5723 747 10email: [email protected]

ScandinaviaEjby Industrivej 40DK-2600 Glostrup, DenmarkTel (Free): 80 20 20 24Tel: +45 44 53 16 99Fax (Free): 80 20 20 26Fax: +45 44 53 06 07email: [email protected]


Visit us online at: www.wilsontool.com

United StatesWorldwide Headquarters12912 Farnham AvenueWhite Bear Lake, MN 55110 USATel (Free): 800 328 9646Tel: (651) 426 9133Fax (Free): 800 222 0002Fax: (651) 426 9134email: [email protected]

ArgentinaWilson Tool International(r), ArgentinaVon Wernicke 3041 PBSan Isidro, 1642 Buenos AiresArgentinaTel: +54 114 7634004Fax: +54 114 5084190email: [email protected]

ChinaNo. 6 Building of 584018 Lane Huaning RoadXinhuang Industry Park201108 Shanghai, ChinaTel: +86 21 51089638Fax: +86 21 64422195email: [email protected]

MexicoThe Wilson Company SRL de CVBLVD. Diaz Ordaz no 140 piso 20Col. Santa MariaMonterrey, Nuevo LeonMexicoC.P. 64650Tel: 52 (81) 8865 4820Fax: 52 (81) 8865 4599

South AfricaWilson Tool South Africa LimitedRynhurst Business Park156 Pretoria Road, RynfieldBenoni, 1501, GautengRepublic of South AfricaTel: +27 877 217 875Fax: 086 657 8629email: [email protected]

WILSON TOOL INTERNATIONAL (EUROPE) LTD

Wilson Tool International Ltd - April 2011


www.wilsontool.ro

Distribuitor:

S.C. SM TECH SRL

Tehnologii şi soluţii pentru industria prelucrării tablelor

Tel: 0040-331-401599 Tel/Fax: 0040-231-515702 Tel Mob: 0040-745-528494

E-mail: office (at) sm-tech.ro Web:

www.sm-tech.ro www.wilsontool.ro

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