wina industrial wireless reality check - control global · pdf fileieee 802.15.1+2. ieee...

1Copyright © 2007 WINA.

Hesh Kagan & Peter Fuhr

Industrial Wireless Industrial Wireless -- A WINA Reality A WINA Reality CheckCheck

Peter FuhrApprion

THE FORUM FOR AUTOMATION AND MANUFACTURING PROFESSIONALS

Hesh KaganInvensys Process Systems



Promise of WirelessPromise of Wireless

Wireless technology and wireless networking systems hold great promise to help industry use energy and materials more efficiently, lower systems and infrastructure costs, lower production costs, and increase productivity.

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The Wireless Industrial Networking Alliance (WINA)The Wireless Industrial Networking Alliance (WINA)

•The Wireless Industrial Networking Alliance (WINA) is a coalition of industrial end-user companies, technology suppliers, industry organizations, software developers, system integrators, and others interested in the advancement of wireless solutions for industry.



Current ActivitiesCurrent Activities

• Major support and development for SP100• Educative Webinars and Seminars • Developing Wireless Best Practices• WINA Interoperability and Co-Existence

Demonstrations



Webinars and SeminarsWebinars and Seminars

Webinars every other month – Regional seminars starting in July

Wireless Landscape – overview of technologies, standards, and companies

Radio technologyNetworking technology Comparative architecturesSecurity \\Government Regulations and industry

certifications Systems and network management approachesApplication integration Applied technologies – our members discussing

their unique technology Future directions – a peek into the back room



Board of DirectorsBoard of Directors

•3eTI Steven Chen•Accutech Gene Yon / Larry Pereira (Tres.)•Apprion Peter Fuhr•Dust Rob Conant •Emerson Jose Gutierrez•Honeywell Anoop Mathur (V.P.)•Invensys Hesh Kagan (Pres.)•OMNEX Ake Severinson (Sec.)•ORNL Wayne Manges



One form of Industrial “network” wiring



The Promise of Wireless The Promise of Wireless TechnologyTechnology

• More measurement at lower cost• Eliminating wires means significant cost

savings• More mobile workforce• New applications drive bottom line

improvements• New measurements address mandated

requirements• Wireless is key enabler for enterprise-wide

solutions



The Reality of Wireless The Reality of Wireless TechnologyTechnology

• Difficult, variable security environment• Incomplete & conflicting standards,

frequencies, protocols• Haphazard growth & inconsistent quality of

point solutions• Not industrial quality• Poor migration path for investment

preservation• Inconsistent support within IT organizations• Cost of operation uncertainties• Network management challenges



Industrial Wireless in Pictures Industrial Wireless in Pictures -- The RF ChoicesThe RF Choices

Circa 2007



ASI Trade Org.

ProfiBus Int’l

Many Others…

The Standards / Organizations The Standards / Organizations LandscapeLandscape

ZigBee

Foundation Fieldbus

Wireless HART

HART

ModBusDeviceNet

(ODVA)

WiMaxISA SP100

IEEE 802.11

IEEE 802.15.1+2

IEEE 802.16

IEEE 802.15.4

IEEE 802.15.3

Open Automation & Control Group

OASIS/OBIX

Many Others…

Wireless Fidelity

1451.5

SP95

SP99

A A SnapShotSnapShot of Representative Organizations of Representative Organizations *Relevant* to Industrial Wireless*Relevant* to Industrial Wireless



What Does ‘Wireless’ Mean?What Does ‘Wireless’ Mean?

Examples: Mobile Operator Terminals; data logging; security; maintenance; ITExamples: Mobile Operator Terminals; data logging; security; maintenance; ITWiFiWiFi

Examples: Long distance broadband backhaul; high bandwidth (video) applicationsExamples: Long distance broadband backhaul; high bandwidth (video) applicationsWiMaxWiMax

Examples: Condition monitoring; wireless instrumentsExamples: Condition monitoring; wireless instrumentsWSNWSN

Examples: Asset tracking; safety and security; locationExamples: Asset tracking; safety and security; locationRFIDRFID



Industrial Wireless: Interrelated ApplicationsIndustrial Wireless: Interrelated Applications…… with different RF with different RF ””needsneeds””

802.15.4RFID

Proprietary

802.15.4WiMAX(802.16)

WiFi(802.11)

802.15.4

Applications

WiFi(802.11)

WiFi(802.11)

RFID UWB

WiMAX(802.16)

WiFi(802.11)

Proprietary

Proprietary

Proprietary



Wireless Solutions Wireless Solutions

• Wireless IT Security• Manage all of your existing and future wireless communications with world class

continuously current security and systems management • The Mobile Operator

• Interface to any Control system application or enterprise application with an industrial wireless tablet PC

• Wireless Communications – VoIP• Communicate via wireless voice over IP with industrial quality hands free devices

and a configurable interface into existing paging and phone systems• Field Data Logging

• Improve reliability with wireless workflow technology – automate maintenance procedures and data logging.

• Asset Performance Optimization• Provide new insight into the condition of a machine in real time with advanced

assessment tools to determine the probability of failure as well as the identification of affected machine parts

• Plant Security – Video and Sensors• Add Video and sensors to improve plant and process security. Streaming video

on the process or perimeter coupled with intrusion sensors help meet new mandated security requirements



Potential Enterprise ApplicationsPotential Enterprise Applications

• Personnel tracking/locating• Safety event monitoring &

management• Plant security & extended visibility

(video)• Material & product tracking• Rolling stock tracking• Field operator efficiency• Field maintenance efficiency• Business performance measures

• Access control & intrusion detection• Leak detection• Inferential measurements• Hand-held HMI• Incremental process/equipment

measures• Process management• Key performance measurement• Mobile asset management• Evacuation management

A virtually unlimited range of high-value applications



SP100 ScopeSP100 Scope• The ISA-SP100 Committee will establish standards,

recommended practices, technical reports, and related information that will define procedures for implementing wireless systems in the automation and control environment with a focus on the field level (Level 0)

• Guidance is directed towards those responsible for the complete life cycle including the designing, implementing, on- going maintenance, scalability or managing manufacturing and control systems, and shall apply to users, system integrators, practitioners, and control systems manufacturers and vendors

- Excerpt from SP100 Charter Authorization Documents

SP100 SP100 -- A Closer LookA Closer Look



SP100 OrganizationSP100 OrganizationSP100

Wayne Manges

User GuideMichael MetsTerry Krouth

User WGGreg LaFramboise

Dick Caro

.11a WGPat KinneyDan Sexton

CoexistencePat Kinney

Åke SeverinsonInteroperability

Peter Fuhr

TRECTom PhinneySicco Dwars

MarketingPaul Sereiko & Robert Shear

Vice Chair Larry Pereira

Integration WGDan SextonRick Enns

Business SGHerman StoreyLarry Pereira

Physics of NetworkingJosé Gutierrez

RFID SGPeter Fuhr

Nacer Hedroug

Physics of RadioÅke Severinson



SP100.11a WG OrganizationSP100.11a WG Organization

SP100.11a WG

Phy/MAC Network/Transport Security Network Management Application/Gateway

Systems TG Editorial TG



SP100 Usage ClassesSP100 Usage Classes

Safety Class 0 : Emergency action (always critical)

Control

Class 1: Closed loop regulatory (often critical)

Class 2: Closed loop supervisory control (usually non-critical)

Class 3: Open loop control (human in the loop)

NOTE: Batch levels* 3 & 4 could be class 2, class 1 or even class 0, depending on function

*Batch levels as defined by ISA S88; where L3 = "unit" and L4 = "process cell"

Monitoring

Class 4: AlertingShort-term operational consequence (e.g., event-based maintenance)

Class 5: Logging & downloading/uploadingNo immediate operational consequence (e.g., history collection, SOE, preventive maintenance)

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SP100 SP100 -- Who’s InvolvedWho’s Involved

EPRI CharlotteESAII-UPCESensorsExxon/MobilFrontline Test EquipmentGE Global ResearchGeneral MonitorsHoneywellIoSelectInvensysKinney ConsultingLyondell Equistar ChemicalsOak Ridge National LabsOmnex ControlsMaCT USAMichigan Technological UniversityMotorolaNISTNuFlo Measurement SystemsOccidental Petroleum QatarOceana SensorOPTI CanadaParsons Brinckerhoff

Phoenix ContactProto-PowerProSoft TechnologyPutnam MediaRice Lake Weighing SystemsRockwell Automation GlobalRosemountSafety Control SolutionsSaudi AramcoSchneider ElectricSensicast SystemsShell Global SolutionsShindengen AmericaSMAR InternationalSmart Sensor SystemsStatSignal SystemsSyncrude CanadaUniTorq ActuatorsUniversity of AlabamaWunderlich-Malec EngineeringYokogawa ElectricZone Automation

3e Technologies InternationalAdalet WirelessAdaptive InstrumentsAdvanced Industrial NetworksApprionARC Advisory GroupArgonne National LaboratoryAujas SystemsAutomation ElectronicsAutomation WorldBayerBoeingBP AmericaCambridge Silicon RadioChevronCMC AssociatesCompressor ControlsCrossbow TechnologyDust NetworksEatonELPRO TechnologiesEmerson Process ManagementEndress+Hauser

(an incomplete list. Sorry)



All of this RF can lead to coexistence All of this RF can lead to coexistence ““issuesissues””

A Word on Congestion Management (what do you do when the Wireless Process Sensor Networks have Used up the available RF Spectrum?) hint: Currently vendors do Nothing.

Can such congestion happen?RF Measurements taken at ISA Expo, Chicago, Oct 2005

900 MHz ISM

2400 MHz ISM(saturated)

Noise floor

• Measurements by:• Peter Fuhr, Apprion

• Hesh Kagan, Invensys• Rob Conant, Dust Networks

• Wayne Manges, Oak Ridge National Lab• Jose Gutierrez, Emerson

Saturated

In reality measurements are showin git even worse than this.



Control Room

Gateway

Hart FF PB A Tag P Tag

Wireless or wired

Wireless

SP100.11a defines interface specs

IT domain

Plant processdomain

Com

panyP

olicy

SP100 defines interface specs

Asset Management System

SP100.21 defines interface specs

SP100 WG6 SP100 WG6 -- InteroperabilityInteroperabilityWho has Ownership in An Integrated Environment of RFID/RTLS and

Process Monitoring

SP100 SP100 -- Addressing Tough ProblemsAddressing Tough Problems



SP100.11a - One “View” of how Wireless Fieldbus Information flows into the system

Copyright © 2007 WINA.


Demonstrated Integration & Coexistence with multiple Wireless Applications at the facility

SP100.11a - Another “View” of how Wireless Fieldbus Information flows into the system



SP100.11a Network Device StructureSP100.11a Network Device Structure

Infrastructure L3/7 Gateway device

Routing/Tunneling/Meshdevices

Routing/Tunneling/Meshdevices

Non-routing devices

Non-routing devices

Non-routing devices

Non-routing devices

Non-routing devices

Non-routing devicesNon-routing devices

L7: Application Layer translationL3: Network Layer translation



Alternate View Alternate View SP100.11a Network Device Structure SP100.11a Network Device Structure

R/T/M Device

R/T/M Device

R/T/M Device

L3/L7Gateway

Device

Non-Routing Device

Non-Routing Device

Non-Routing Device

Non-Routing Device

Non-Routing Device

Non-Routing Device

L7: Application Layer GatewayL3: Network Layer GatewayR/T/M: Routing/Tunneling/Mesh

Non-Routing Device



App TGApp TG

• Part 1: A software Application that sits on par with control systems’ software to provide independent provisioning, diagnostics, security management and network management functionality.• (reference diagram from presentation to Network TG)

Clarification of Application

SP100 App

•Prov•Diag•Secmgmt•Netmgmt

TCP/UDP

IP

802.3PHY

802.3MAC

…from San Ramon meeting…



App TGApp TG

• Part 2: Definitions for the Application Layer interface specifications that reside in the various system elements and allow the traffic flow throughout the elements.

Clarification of Application

App Layer


Hesh Kagan & Peter Fuhr15MAR07

…as of 8MAR07…

concept



…as of 8MAR07…

concept



Proposed

…circa 14FEB07…



WG Deliverable Schedule (legacy)WG Deliverable Schedule (legacy)

Baseline Set

Principle of Operation

TGs Drafts

Draft Std Editing

WG Letter Ballot

Comment Resolution

Recirculation

Comment ResolutionFinal Recirculation

WG Meetings

SP100 Meetings

JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

Phoenix Vancouver Houston

San Ramon

Karlsruhe

Austin



Proposal for Release 1 ScheduleProposal for Release 1 Schedule

21 March: Affirmation of scope for first release scope22 March: Affirmation of architecture diagrams22 April: First draft of Principles of operation21 May: Framework of draft standard finished24 May: Complete Principles of Operation26 July: Preliminary draft (with TBDs)2 Oct: Demonstration stack/system 5 Oct: SP100.11a draft standard out to letter ballot5 Nov: Start comment resolution15 Dec: 1st recirculation (10 days)15 Jan: 2nd recirculation (10 days)30 Jan: SP100 committee first letter ballot



SP100 SP100 -- Consistent with SP95 Consistent with SP95 (and (and SP99 and…)SP99 and…)



RFID

WIMAX Acces Units

Antenna

Mobile Operators

Connection to Process & IT Network

Mobile Operators

Mobile Security Cameras

Mobile Security Cameras

WIMAX

Acces Point

WiFi Mesh

Acces Point Cond. Mon.

Sensor Cloud

Secure Secure InfrastructureInfrastructure



RFID is Fine, but I RFID is Fine, but I reallyreally want RTLSwant RTLS

• A Uranium mine in Northern Canada

Track the asset throughout the “facility”. Reuse of the same wireless infrastructure!



A Few Photos underground. A Few Photos underground. Uranium MineUranium Mine

Typical tunnel, -1700ft



Industrial Wireless Industrial Wireless -- A WINA Reality CheckA WINA Reality Check

THE FORUM FOR AUTOMATION AND MANUFACTURING PROFESSIONALS

There is a substantial amount of information and details that we didn’t cover. Please check out the WINA webseminars. www.wina.org

•Contact info:

Apprion, Inc. Invensys Process SystemsNASA Ames Research Park 33 Commercial StreetBldg 19, Suite 1000 Foxboro, MAMoffett Field, CA 94035 [email protected]@apprion.com

Dr. Peter Fuhr Hesh Kagan



Questions?Questions?

Join the WINA End User Group:

http://www.wina.org