wind turbine power cables and connection technology

HELUWINDreg

Wind turbine power cables and connection technology

Aluminum amp Copper Wind Cables

ALUMINUM amp COPPER CABLES WITH CONNECTION TECHNOLOGY

Wind cables in the wind turbinersquos nacelle place extreme torsional stress on power cables HELUKABEL understands this and has added to its torsion cable portfolio These cables have been rigorously tested in HELUKABELrsquos wind turbine test simulator for up to 15000 torsion cycles

A power cable for vertical liftselevators in wind turbines has also been added to aid in climbing up tower walls and accessing the nacelle

To ensure that our latest cables can connect to other wind turbine subsystems we have expanded our connection technology range to include additional aluminum and aluminumcopper hybrid compression terminal pins shear bolt connectors and lugs junction boxes and cable connectors

HELUWINDreg WK 110-TORSION

HELUWINDreg WK 110-TORSION MULTI

Temperature Range mdash fixed amp flexing-40degC to +90degC

Nominal voltage mdash 300500 V Torsion mdash +-144degm

Min bending radius mdash fixed 4 x Oslash flexing 6 x Oslash

Properties mdash oil resistant flame retardant low smoke halogen free Uses conductor identification color code DIN VDE 0293-308




Properties mdash oil resistant flame retardant low smoke halogen free

HELUWINDreg WK MS SINGLE-310-TORSION

HELUWINDreg WK MS-SINGLE-TORSION 610

HELUWINDreg WK LIFT

Temperature Range mdash fixed-40degC to +90degC flexing-35degC to +90degC

Nominal voltage mdash 300500 V Approvals mdash ULCSA (upon request)


Properties mdash oil UV abrasion amp impact resistant halogen free flame retardant


Nominal voltage mdash 183 kV Torsion mdash +-144degm






Properties mdash flame retardant low smoke halogen free

Copper cables

Connection technology

HELU-S-PAB-ALmiddot Aluminum alloy 995middot Die code information req

for hexagon crimpmiddot Tube filled with grease amp closed with end cap (protection against drying out)

HELU-S-PAB-ALCUbull Aluminum alloy 995

(tube) amp bare copper (PIN) acc to DIN EN 13601

bull Die code information req for hexagon crimp

bull Tube filled with grease amp closed with end cap (protection against drying out)

WK-SC-T shear bolt connectorbull Easy and secure connection

system for Cl 5 Aluminum flexible cables tested to IEC-61238-1 Cl A1048593

bull Easier amp faster installation possible without application tooling1048593

bull For cable cross sections 70 mmsup2 -500 mmsup21048593

Separable bolt connector w shear headbull For cable cross sections

120 mmsup2 - 400 mmsup2bull Tested acc to IEC 61238-1

Cl Abull For copper Cl 5 amp aluminum

Cl 2 not for use wfine-wire ALU

Unshielded mdash

Shielded mdash

lt7 conductors = layer stranding

ge7 conductors = bunch stranding

Aluminum cables and wires are gaining popularity for their reduced weight (70 percent lighter than copper) and their ability to perform comparably to their copper counterparts with only a minimal size increase to the cable or wirersquos diameter

HELUKABEL has expanded its aluminum cable offering for

the wind sector with additional single and multi-conductor power cables

HELUWINDreg WK POWERLINE ALU MS-SINGLE

HELUWINDreg WK POWERLINE ALU SINGLE

Temperature Range mdash static-40degC to +105degC motion -20degC to +90degC

Nominal voltage mdash 6001000V

Approvals mdash DIN VDE 0250-813 ULCSA (in process) IEC 60332-1

Properties mdash UV resistant oil resistant recyclable

Temperature Range mdash flexing -20degC to +90degC

Nominal voltage mdash 366kV 1220kV 1830kV

Max bending radius mdash dynamic 10 x Oslash continuous install 8 x Oslash

Insulationouter sheath material mdash ERPCSP rubber compound

HELUWINDreg WK POWERLINE ALU MULTICORE

ALUMINUM MV-90 amp MV-105

Temperature Range mdash MV 90 90degC MV 105 105degC

Maximum operating voltage mdash MV 90MV 105 shielded

5kV8kV15kV25kV 35kV 100 and 133 ILMV 90 unshielded 24kV

Temperature Range mdash fixed-40degC to +90degC flexing -20degC to +90degC


Approvals mdash IEC 60332-1 EN 60332-3 Cat C EN 60754-1 EN 61034-2

Properties mdash UV resistant oil resistant halogen free flame retardant

Aluminum cables

WK-SL-T shear bolt cable lugbull Easy and secure connection

system for Cl 5 aluminum flexible cables tested to IEC-61238-1 Cl A1048593

bull For cable cross sections 70 mmsup2 to 500 mmsup21048593


Cable connection RSTIbull Screened separable coupling

connection system RSTI 630A up to 36kV for SF6-insulated switchgear with 630A bushings Type C 6301250A acc to CENELEC HD506 S1 EN 50180 amp EN 50181

bull For cable cross sections 25mmsup2 - 630mmsup2

Junction boxbull For cable cross sections

25mmsup2 - 300mmsup2bull Voltage level up to 42 kVbull Powder-coated metal housing or

corrosion-resistant high-grade steel for offshore uses

bull For MS cable connection set type RSTI

ULCSA WIND TURBINE POWER amp CONTROL CABLES

What can we do for you

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MW

05

2011

50

00E

D

helukabelcom

Company

First name surname

Customer number (if applicable)

Street No

Zip City

Telephone Fax

E-mail

Yes please include me in the mailing list for the HELUKABELreg e-mail newsletter(please check)

Email reply to saleshelukabelcom (US) saleshelukabelca (Canada) infohelukabelmx (Mexico)

HELUWINDreg WK DLO 2kV-TORSION

TRAYCONTROLreg X

Temperature range mdash flexing -40degC up to +90degC


Torsion rating mdash +- 150deg per 1m

Approvals mdash RHHRHW-2 PRI PRII CSA RW90 CSA 222 No 38

VW-1cold impact test cold bend testwet or dry per UL44 for CT

use

Flame tests mdash CSA FT1 FT4 IEEE 1202Standard sizes mdash 8 AWG to 1111 kcmil

Temperature range mdash ULCSA TC -40degC up to +90degC

Nominal voltage mdash TC 600 V WTTC 1000 V

Approvals mdash

UL TC-ER (1277) amp WTTC (2277) - (18 AWG-500 kcmil) ITC-ER amp

PLTC-ER - (20-12 AWG) XHHW-2 (14 AWG-500 kcmil)

AWM 2586 -105degC 600V NFPA 79 Class I Div 2 per NEC Art 501

NEC Art 336 amp 392 Oil Res III 90degC DryWet -40degC Cold Bend

CSA C222 No 230 amp 239 - c(UL) CIC-TC FT4 (18-40 AWG) C222

No 210 - AWM III AB FT4

Standard sizes mdash 20 AWG to 500 kcmil

HELUKABELreg USA middot 1201 Wesemann Dr middot West Dundee IL 60118 middot T 847-930-5118 middot F 847-622-8766 middot saleshelukabelcomHELUKABELreg Canada middot 3650 Odyssey Dr Units 4 amp 5 middot Mississauga ON L5M 0Y9 middot T 289-444-5040 middot F 289-444-5041 middot saleshelukabelcaHELUKABELreg Mexico middot Business Park Coniacuten Carretera Federal 57 Meacutexico - Quereacutetaro Lateral Norte Km 201 + 100 El Marqueacutes Quereacutetaro

T+52 442 209 6400 middot infohelukabelmx

Wind cables in the wind turbinersquos nacelle place extreme torsional stress on power cables HELUKABEL understands this and has added to its torsion cable portfolio These cables have been rigorously tested in HELUKABELrsquos wind turbine test simulator for up to 15000 torsion cycles

A power cable for vertical liftselevators in wind turbines has also been added to aid in climbing up tower walls and accessing the nacelle

To ensure that our latest cables can connect to other wind turbine subsystems we have expanded our connection technology range to include additional aluminum and aluminumcopper hybrid compression terminal pins shear bolt connectors and lugs junction boxes and cable connectors

HELUWINDreg WK 110-TORSION

HELUWINDreg WK 110-TORSION MULTI




Properties mdash oil resistant flame retardant low smoke halogen free Uses conductor identification color code DIN VDE 0293-308





HELUWINDreg WK MS SINGLE-310-TORSION

HELUWINDreg WK MS-SINGLE-TORSION 610

HELUWINDreg WK LIFT

Temperature Range mdash fixed-40degC to +90degC flexing-35degC to +90degC

Nominal voltage mdash 300500 V Approvals mdash ULCSA (upon request)


Properties mdash oil UV abrasion amp impact resistant halogen free flame retardant








Properties mdash flame retardant low smoke halogen free

Copper cables

Connection technology

HELU-S-PAB-ALmiddot Aluminum alloy 995middot Die code information req

for hexagon crimpmiddot Tube filled with grease amp closed with end cap (protection against drying out)

HELU-S-PAB-ALCUbull Aluminum alloy 995

(tube) amp bare copper (PIN) acc to DIN EN 13601

bull Die code information req for hexagon crimp

bull Tube filled with grease amp closed with end cap (protection against drying out)

WK-SC-T shear bolt connectorbull Easy and secure connection

system for Cl 5 Aluminum flexible cables tested to IEC-61238-1 Cl A1048593


bull For cable cross sections 70 mmsup2 -500 mmsup21048593

Separable bolt connector w shear headbull For cable cross sections

120 mmsup2 - 400 mmsup2bull Tested acc to IEC 61238-1

Cl Abull For copper Cl 5 amp aluminum

Cl 2 not for use wfine-wire ALU

Unshielded mdash

Shielded mdash

lt7 conductors = layer stranding

ge7 conductors = bunch stranding























Aluminum cables















MW

05

2011

50

00E

D

helukabelcom

Company

First name surname


Street No

Zip City

Telephone Fax

E-mail




TRAYCONTROLreg X






use




Approvals mdash
































Aluminum cables















MW

05

2011

50

00E

D

helukabelcom

Company

First name surname


Street No

Zip City

Telephone Fax

E-mail




TRAYCONTROLreg X






use




Approvals mdash













MW

05

2011

50

00E

D

helukabelcom

Company

First name surname


Street No

Zip City

Telephone Fax

E-mail




TRAYCONTROLreg X






use




Approvals mdash










wind turbine power cables and connection technology

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