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WIP Shital

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  • Oracle Work In Process

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete Job

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete Job

  • WIP Integration with other modules

    Oracle Human Resources Oracle PurchasingOracle Work in ProcessOracleMaster Scheduling/MRPExternal SystemsOracle Bills of MaterialOracle InventoryOracleCapacityOracle OrderManagementOracleCost ManagementOracle Engineering

  • Work In Process

    Oracle Work in Process is a complete production management system. Work in Process supports discrete, project, repetitive, assemble-to-order, work order-less, lot based jobs,or a combination of manufacturing methods.

    Inquiries and reports give you a complete picture of transactions, materials, resources, costs, and job and schedule progress.

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete Job

  • Work In Process FlowWork in ProcessReplenishPush issueJobs and schedulesSupplier warehouseBulkSupplier (outside processing)Miscellaneous issueOperation pull backflushAssembly pull backflushComplete

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete Job

  • Discrete Job

    A production order for the manufacture of a specific (discrete) quantity of an assembly, using specific materials and resources, in a limited time.A discrete job collects the costs of production and allows you to report those Costs, including variances by job. Also known as work order or assembly order.

  • Create Discrete JobClick to View components

  • Discrete Job Shop floor reportsReports from Discrete job

  • Discrete Job Component InformationComponent information lists all the components required to complete the Assembly selected in the discrete job

  • Discrete Job- Operations InformationOperations list the required operations to be performed to produce the end assembly. Invoking the resources button enables the user to see the list of resources used during the operation.

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobManufacturing Scheduling Work Bench

  • Discrete Work StationThe Discrete Workstation provides you with a single window to Obtain critical production information and perform common shop Floor transactions.

    View the utilization, efficiency, productivity, and load on the resource from all departments in table and graph format.View all of the jobs for immediate and future dispatch at theselected resource, including their components and resourcesView job component shortagesView resource propertiesView project contract information linked to specific jobsOpen the Material Transactions window and Issue components to jobs

  • Discrete Work StationMove assemblies from one intra-operation step to another directly on the workstation using the mouseOpen the Work in Process Move Transactions window and Perform Move transactions, Complete assemblies and operations scrap assembliesOpen the Work in Process Resource Transactions window and manually charge resources to jobs, manually charge resource time to jobsCollect quality results data during Move transactionsObtain operating instructions, diagrams, component attachments, and other information previously attached to jobs, assemblies, and components

  • Discrete Work Station

  • Discrete Work Station Contd..

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobManufacturing Scheduling Work Bench

  • WIP TransactionsInventoryRaw material inventoryFinished goods subinventoryWork in ProcessJobs and schedulesScrap rejected assembliesIssue materialComplete finished assembliesMove assemblies on the shop floor and charge resources

  • WIP TransactionsWIP Transactions Include:

    WIP Component Issue, WIP Component return, WIP Completions, etc.Move Transactions includes intra operation, Inter operation Moves.Resource Transactions Based on Charge Basis Type.Closing of Discrete Jobs.

  • WIP(Component Issue)

  • WIP(Component Issue)

  • WIP(Component Issue)Enter lot / serial info

  • WIP(Component Issue-Lot)

  • WIP(Move Transaction)Intra OperationMove

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobManufacturing Scheduling Work Bench

  • Intra Operation MovesThe Following are the intra operation move options

    QueueRunTo MoveRejectScrap

  • WIP(Resource Transaction)

  • WIP(Completion Transaction)Quantity available to complete

  • WIP(Completion Transaction)Completion Subinventory

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobManufacturing Scheduling Work Bench

  • WIP(Job closing)Status - Complete

  • WIP(Job closing)

  • WIP(WIP Value Summary)Click to View Value summary

  • WIP(WIP Value Summary)Click to view Distribution of Costs

  • WIP Value Summary - Distribution

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobManufacturing Scheduling Work Bench

  • WIP Outside Processing

    Outside Processing

    Performing work on a Discrete job or a Repetitive scheduling using resources provided by an external supplier

  • WIP Outside ProcessingProcedure

    Define Outside processing items.Define outside processing Resources.Link the Outside resources with the outside processing items.Include the outside processing resource in the routings.WIP automatically creates requisitions for outside processing resources.

  • Outside processing FlowCreate OutsideProcessingitemCreate RoutingCreate BOMEnterAppropriateCost infoAttachResource toDepartmentDefineDepartments

    DefineResourcesCreate DiscreteJobsPerformMoveTransactionRequisitionsAuto CreatedApproveReq and AutoCreate POReceiveMaterial

  • Outside processing- Item

  • Outside processing - Resource

  • Outside processing - DepartmentClick to Enter Resource information

  • Outside processing - Resource

  • Outside processing - Rates

  • Outside processing - RoutingResource Information

  • Outside processing Resource Information

  • Create Discrete Job

  • Routing InformationOutside Processing

  • Outside Processing

  • Outside processing Requisition Information

  • Auto Create

  • Outside processing PO

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobManufacturing Scheduling Work Bench

  • Discrete Non Standard jobs Nonstandard discrete jobs can be used to control materials and resources and to collect costs for a wide variety of miscellaneous manufacturing activities such as rework, field service repair, upgrade, disassembly, maintenance, and engineering prototypes.

  • Non Standard Jobs Contd..Oracle Master Scheduling/MRP and Supply Chain Planning does not create planned orders or reschedule recommendations for nonstandard jobs. Oracle Capacity considers resource load for nonstandard jobs.Oracle Master Scheduling/MRP and Supply Chain Planning does not deduct scrapped assemblies from the MRP net quantity, or deduct the MRP net quantity by the item shrinkage rate for nonstandard jobs.Work in Process does not implement engineering change orders(ECOs) on nonstandard jobs

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobManufacturing Scheduling Work Bench

  • Back FlushingA Material Transaction that automatically issues component items into work in process from inventory when a move or completion transaction is performed.When performing move and completion transactions that complete assembles at an operation or complete assemblies into inventory, the system automatically backflushes pull components not under lot, serial number, or lot and serial control from their respective supply subinventories. Reversing these transactions returns backflushed components back to their subinventories.

  • Back Flushing TransactionsWork in ProcessReplenishPush issueJobs and schedulesSupplier warehouseBulkSupplier (outside processing)Miscellaneous issueOperation pull backflushAssembly pull backflushComplete

  • Moving Assemblies & Charging ResourcesMachine Item ManualSetup Lot WIP MoveMachine Item WIP MoveOperation 10Operation 20Operation 30Move from 10Queue to30To Move

  • AgendaWIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsWIP Quality Data EntryIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobReports

  • Purge Discrete JobPurge discrete job information using the Purge Discrete Jobs window and Purge Discrete Jobs (SRS). Selectively purge some or all of the following job related information: job details (material requirements, resource requirements, and operations), ATO configurations, move transactions, and resource cost transactions. Selective purging allows to retain pertinent historical information. Eg. you can retain operation information but purge move transactions associated with these operations.

  • Rules for Purge Discrete Job

    A discrete job may not purge if the any of the following Information still exists:

    Material transactions that reference the jobPurchase transactions, purchase requisitions, or purchase orders that reference the job in Oracle PurchasingQuality results records that reference the job

  • WIP Integration with other modulesWork In Process FlowCreate Discrete JobDiscrete Work StationWIP TransactionsIntra Operation MovesWIP -Job closingWIP - Outside ProcessingDiscrete Non Standard jobsBack FlushingDiscrete Job Work BenchPurge Discrete JobReportsAgenda

  • Standard ReportsAuto Creating Final Assembly OrdersClosing Jobs Using Submit RequestsDiscrete Job Data ReportDiscrete Job Dispatch ReportDiscrete Job Listing ReportDiscrete Job Pick List ReportDiscrete Job Routing SheetDiscrete Job Shortage ReportDiscrete Job Value Report

  • Standard Reports Contd..Discrete Shop PacketEmployee Rates ListingExpense Job Value ReportImporting Jobs and SchedulesJob Lot Composition ReportJob and Schedule Interface ReportMove Transaction ReportProduction Line ReportPurging Jobs and SchedulesResource Performance Report

  • Standard Reports Contd..Resource Transaction ReportSchedule Group ListingShop Floor Statuses ReportWIP Account Distribution ReportWIP Account Summary ReportWIP Accounting Classes ReportWIP Location ReportWIP Offsetting Account ReportWIP Outside Processing ReportWIP Parameters ReportWIP Value Report

    **********You Can create Discrete job.Navigation:WIP > Discrete > Discrete Jobs************You can Issue Materials (Component Issue) to the Discrete JobNavigation: WIP > Material Transactions > WIP Material Transactions****You can Execute Discrete job Movement, through move Transactions.Navigation: WIP > Move Transactions > Move Transactions To Enter Resource Transactions, During Move Transactions, Click on Resources

    ***Enter Resource Transactions*WIP Assembly completion is Moving completed Goods into Sub InventoryNavigation: WIP > Material Transactions > Completion Trasnactions***After Manufacturing Execution,Discrete Job to be closed.Navigation: WIP > Discrete Job > Close Discrete Jobs > Close discrete jobs**To see WIP Job SummaryWIP > Discrete > WIP Value SummaryClick Distributions To see distributions.*********************************