wire & cable solutions - scg chemicals · 2019-07-08 · introduction rev. jun 2019 valid until...

WIRE & CABLESOLUTIONS

INTRODUCTION

Rev. Jun 2019 valid until next revision

Chemicals Business, SCG is one of the largest integrated petrochemical companies in Thai land and a key industry leader in Asia. We of fer a fu l l array of petrochemical products ranging from upstream product ions of o lef ins to downstream product ions of three main plast ics resins: polyethylene (PE), polypropylene (PP) and polyvinyl chlor ide (PVC). Widely recognized for super ior product qual i ty as wel l as for wor ld-class operat ion ef f ic iency, we have jo int ventures wi th a number of the wor ld’s leading chemical companies, including The Dow Chemical , Mitsui Chemicals and Mitsubishi Chemical Corporat ion.

We are commit ted to developing new high value-added products (HVA) and service solut ions that inspire our customers and partners.

PASSION FOR BETTER

OUR PRODUCTION CAPACITY (AS OF 2019)

TOTAL CAPACITY : 2,878 KTA(PE / PP / PVC)

POLYOLEFINTotal : 1,912 (KTA)

PVCTotal : 966 (KTA)

PVC Resin 850 KTA

PVC Compound 80 KTA

PVC Paste Resin 36 KTA

HDPE 920 KTA

PP 720 KTA

LLDPE 120 KTA

LDPE 152 KTA

2

With Siloplast Process Technology, we provide several grades of XLPE for low-to-medium voltage power cable (up to 25 kv). Our products are carefully customized to satisfy customer requirements, such as fast curing, conductor color change prevention, excellent surface appearance with low shrinkage and great processability.

SCG™ XLPE

Integrated Solutions for Safety and Reliability

3

WIRE & CABLE SOLUTIONS

"Passion for Better" is the business pract ice to which SCG has been str ict ly adhered when working with our stakeholders in order to ensure cont inuous improvement in al l aspects throughout the value chain. We truly understand the demands for enhanced performance in the energy and data t ransmission industry, as wel l as taking into account the r is ing requirements for safety and rel iabi l i ty in accordance with the global t rends of rapid urbanizat ion. We are always open to new requirements f rom customers and str ive only for the best. This is why customers can be sure that we del iver state-of- the-art products and services that ul t imately lead to sustainable solut ions.

With the avai labi l i ty of polyolef in and polyvinyl, SCG offers a ful l range of products exclusively customized for Power Cable and Telecommunicat ions Cable businesses with strong focus on safety and rel iabi l i ty . We develop custom-made products that del iver the highest qual i ty and consistency to match your requirements in terms of funct ional i ty and processabi l i ty . More important ly, our products also meet both local and internat ional regulatory standards, such as ASTM, TIS, JIS, IEC, AS/NZS.

With more than 50 years of extensive experience, SCG is undoubtedly one of the leading providers of PVC Resin and PVC compound for wire & cable business. Available for both insulation and jacketing, our PVC products cover a broad array of applications, ranging from building wires, communication wires, electrical appliances, electrical plugs, cable adhesive tapes, to special cables, such as high flame retardant and low smoke low halogen cables.

SCG™ HDPE / SCG™ MDPEBlack HDPE Compound/ Black MDPE Compound/ Natural HDPEWith Bi-modal Process Technology from Mitsui Chemicals of Japan and Excellent compounding system, we are highly capable of providing outstanding properties of SCG wire & cable products. Its mechanical, electrical, and thermal properties, as well as processability and surface appearance meet special requirements for both jacketing and insulation applications of power and telecommunications cables.

SCG™ PVCPVC Resin and PVC Compound

Crosslinkable Polyethylene Compound

TELECOMMUNICATION CABLE

POWER CABLE

4

Component

Jacketing

Bedding

Insulation

Recommended Material Grade

PVC

FR-PVC

HDPE Compound

MDPE Compound

PVC

FR-PVC

HDPE Compound

MDPE Compound

XLPELS210NTA

LS243NTA

C2905BKA

C69XXXX

H2001WC

M545WC

C2905BKA

C69XXXX

H2001WC

M545WC

WIRE & CABLE SOLUTIONS

Component

Jacketing

Filler Rods


HDPE Compound

HDPE

MDPE Compound

HDPE

H2001WC

H520W*

M545WC

H520W

Remark: *H520W: The color str ip and natural or colorable jacket ing compound for outdoor cable appl icat ion requires adding up a proper UV stabi l izer to exhibi t UV resistance.

Power Cable

Fiber Optic Cable

Component

Jacketing

Filler Spacer

Insulation


FR-PVC

HDPE

HDPE H520W

H511W

C69XXXX

LAN Cable

Component

Jacketing

Bedding

Insulation


FR-PVC

LSHF

FR-PVC

LSHF

XLPE

LSHF

C69502NTA

21901NTA

C69502NTA

21901NTA

LS220NTA

21901NTA

SPECIALTY PRODUCTS

Fiber Resistance andFlame Retardant Cable

5

SCG™ HDPEBLACK HDPE COMPOUND

- Jacketing of Power Cable- Jacketing of Fiber Optic Cable

0.40

0.963

20

>700

>70

0.15

0.96

34

>800

>70

GRADE

Recommended Application

Tensile Strength at Break[MPa]

ASTM D 638 @ Crosshead Speed 50 mm/min

Key Characteristic

MFR[g/10min]

ASTM D 1238 @ 190°C, 2.16 kg

Density[g/cm3]

ASTM D 1505

Elongation at Break[%]


OIT @200°C[min]

ASTM D 3895 @ 200°C

H2001WC H678WC

- Excellent Environmental Stress Crack Resistance (ESCR)- High toughness with superior mechanical properties for jacketing

- Jacketing of Fiber Optic Cable

- Suitable for high speed productivity- Provide good surface appearance

6

SCG™ HDPENATURAL HDPE RESIN

- Insulation of communication cables; local area network (LAN), telephone and signal cable

0.80

0.950

34

>400

>100

0.90

0.949

34

>600

>100

GRADE




Key Characteristic

MFR[g/10min]

ASTM D 1238 @ 190°C, 2.16 kg

Density[g/cm3]

ASTM D 1505



OIT @200°C[min]

ASTM D 3895 @ 200°C

H511W H520W

- High-speed insulation materials- Excellent stabilized system that contains metal deactivator which provide good balance of physical and electrical properties performance.

- Natural, colorable* HDPE resin for jacketing- Filler rod- Color strip

- Suitable for high speed productivity- Provide good surface appearance- Contains appropriate level of additives for sufficient product performance

7

Remark: *For outdoor cable application requires adding up a proper UV stabilizer to exhibit UV resistance

8

SCG™ MDPEBLACK MDPE COMPOUND

GRADE



ASTM D 638 @ Crosshead Speed50 mm/min

Key Characteristic

MFR[g/10min]

ASTM D 1238 @ 190°C, 2.16 kg

Density[g/cm3]

ASTM D 1505


ASTM D 638 @ Crosshead Speed50 mm/min

OIT @210°C[min]

ASTM D 3895 @ 200°C

M545WC

- Jacketing of Power Cable- Jacketing of Fiber Optic Cable

- Suitable for high speed productivity- Provide good flexibility and surface appearance - Superior mechanical properties for jacketing

0.70

0.946

28

>800

>40

SCG™ HDPEBLACK FLAME RETARDANT HDPE COMPOUND

GRADE

FR500WC 2.00 1.10 >15 >300 >60- Lightweight Black Flame Retardant HDPE Compound for Jacketing of Fiber Optic Cable- Good flame retradant performance with lightweight compound products

Tensile strengthat break[MPa]

ASTM D 638 @ Crosshead

Speed 50 mm/min

Elongationat break

[%]ASTM D 638

@ Crosshead Speed 50 mm/min


MFR[g/10min]

ASTM D 1238 @ 190°C, 2.16 kg

Density[g/cm3]

ASTM D 1505

OIT @200°C[min]

ASTM D 3895 @ 200°C

SCG™ PVCPVC COMPOUND FOR FLAME RETARDANT CABLE

GRADE

C69XX 85 - 97 100°C/7 Days min 12.5 min 150 min 1 - Flame Retardant cable

Tensile Strength[MPa]

JIS K 6723

Elongation[%]

JIS K 6723Recommended Application

HardnessShore A

ASTM D 2240

Aging ConditionTemperature

[°C]/DaysJIS K 6723

VolumeResistivity

[x1013 Ohm-cm]JIS K 6723

SPECIALTY PRODUCTSFLAME RETARDANT PRODUCTS

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With main focus on safety and rel iabi l i ty , SCG is strongly commit ted to developing several F lame Retardant products, whi le aiming to work closely wi th customers to arr ive at the opt imal solut ions.

SCG™ XLPE

GRADE


Key Characteristic


IEC 60811-1-1

MFR[g/10min]

ASTM D 1238 @ 190°C, 2.16 kg

Hot Set Test200°C, 0.2 Mpa, 15 min

Hot Elongation/Set Elongation [%]IEC 60811-2-1

Elongation[%]

IEC 60811-1-1

Volume Resistivity[x1017 Ohm-cm]

IEC 60093

LS 203 NTB

- Medium voltage insulation up to 24KV

- Crosslinking by immerse in hot water (90°C) 8-12 hrs.- Low processing temperature 140 to 180 °C- Good crosslinking property

2.8

35/-10

18

500

3.6

LS 243 NTA

- Medium voltage insulation up to 24KV- Fast curing time

- Crosslinking by immerse in hot water (90°C) 10-30 hrs.- Good surface/ low shrinkage

2.0

25/-8

21

480

2.7

LS 210 NTA

- Low voltage insulation - Improved surface- Suitable for small wire up and wall thickness up to 1.4 mm

- Crosslinking by immerse in hot water (90°C) 4-5 hrs.- Good surface/ low shrinkage

2.0

60/-6

20

560

2.2

CROSSLINKABLE POLYETHYLENE COMPOUND

10

11

LS 220 NTA LS 206 NTA LS 121 NTA

- Low voltage insulation - Contains metal deactivator

- Low voltage insulation - Provide good crosslinking

- Low voltage insulation - One step grade

- Crosslinking by immerse in hot water (90°C) 4-5 hrs.- Good surface/ low shrinkage- Contains metal deactivator

- Crosslinking by immerse in hot water (90°C) 4-5 hrs.- Good surface/ low shrinkage- Good crosslinking property and easy to process

- Crosslinking by immerse in hot water (90°C) 2-3 hrs or ambient cure 5 days for thickness 1 mm- Good surface/ low shrinkage

2.0

LS 240 NTA

- Low voltage insulation - Fast curing and suitable for wall thickness up to 2.8 mm

- Very short crosslinking time by immerse in hot water (90°C) 0.5-3 hrs.- Good surface/ low shrinkage

2.0

25/-10

22.9

465

1.9

75/-7

18

580

1.9

2.0

85/-5

20

580

2.8

2.8

25/-5

21

470

2.0

LS 211 NTA

- Low voltage insulation - Meet NFC 33-209 standard

- Crosslinking by immerse in hot water (90°C) 4-5 hrs.- Good surface/ low shrinkage- Meet NFC 33-209 STD

2.0

50/-6.5

19.5

510

2.7

SCG™ PVC

GRADE


K-Value[-]

ISO 1628-2

Sleve Analysis, Retained on 75 microns [%]

ASTM D 1921

Apparent Bulk Density[Apparent Bulk]

ISO 60

Sleve Analysis, Retained on 250 microns [%]

ASTM D 1921

Impurity and Foreign Matter[Points/100g]

ISO/R 1265

Residual Vinyl Chloride Monomer

[ppm]

Volume Resistivity[x1013 Ohm-cm]

SG660

- Electrical wire and cable

0.55

66.0

0.1

98.1

1

0.3

SG710

- Electrical wire and cable- Wire harness

0.49

71.3

0.1

98.2

3

0.3

0.1 0.1

3.6 4.0

PVC RESIN FOR CABLES

12

SG760

- High strength and thermal stability product such as wire and cable, wire harness, and electrical tape, etc.

0.47

76.8

0.1

0.1

97.2

3

0.2

4.2

Volatile Malter [%]

ISO 1269

SG71ZSG71J

- Electrical tape- Electrical wire and cable- Wire harness

- Electrical tape- Electrical wire and cable- Wire harness

0.49

71.5

0.1

96.9

3

0.3

SG730

- High strength and thermal stability product such as wire and cable, wire harness, and electrical tape, etc.

0.48

73.7

0.1

95.9

2

0.3

SG840

- High strength and thermal stability product such as wire and cable, wire harness, electrical tape, etc.

0.48

85.2

0.1

0.1 0.1 0.1

97.7

2

0.2

4.1

0.49

71.2

0.1

98.3

3

0.3

0.1

4.0 3.8 4.2

13

SCG™ PVC

GRADE


Hardness Shore AASTM D 2240

Elongation[%]

JIS K 6723

Aging ConditionTemperature [oC]/Days

JIS K 6723


JIS K 6723

Volume Resistivity [x 1013 Ohm-cm]

JIS K 6723

C39XX C08XX C27XX - C29XX C37XX - C39XX

Drop wire JacketingJacketing,insulation

Jacketing,insulation

40 - 50 76 - 82 76 - 82 70 - 99

min 50 min 0.1 min 0.1 min 0.1

120oC/7 Days 100oC/7 Days100oC/7 Days 80oC/7 Days

min 12.5 min 13.5 min 13.5 min 9.5

min 150 min 150min 250 min 250

PVC COMPOUND FOR TELECOMMUNICATION CABLE

14

(Shore D)

15

C76XX - C79XX C87XX - C89XX C56XX C58XX C26XX C28XX C29XX

58 - 99

80oC/7 Days 80oC/7 Days 136oC/7 Days 120oC/5 Days 100oC/5 Days 100oC/5 Days 80oC/7 Days

min 5.5 min 5.5 min 11.5 min 19.5 min 14.5 min 21.0 min 12.5

min 150 min 200 min 250 min 250 min 200 min 200 min 125

min 0.1 min 0.1 min 0.5 min 0.5 min 0.1 min 1 min 1

70 - 99 55 - 65 75 - 85 72 - 82 82 - 92 86 - 95



Insulation,non migration

Insulation,non migration

Electrical tape Electrical tapeElectrical

componants

C48XX - C49XX


78 - 99

min 0.1

120oC/7 Days

min 14.5

min 250

VIETNAMSCG Plastics Co., Ltd. (Ho Chi Minh Office)10th Floor, An Phu Plaza 117-119 Ly Chinh Thang P7, Q3 Ho Chi Minh City, VietnamTel.+84 988 804 672

SCG Plastics Co., Ltd. (Hanoi office)19th Floor, VCCI tower, No.9 Dao Duy Anh Street, Dong Da District, Hanoi city, VietnamTel. +84 988 804 672

TPC Vina Plastic & Chemicals Corporation Co., Ltd.(Ho Chi Minh Office)U.091-9th Floor, Habor View Tower30 Nguyen Hue Street District 1,Ho Chi Minh City, VietnamTel. +84 838 234 730 AUSTRALIA

SCG Trading Australia Pty Ltd. (Australia Office)Suite 404, Level 4, 1 Chandos Street, St. Leonards NSW 2065, AustraliaTel. +61 411 022 231

CHINAMYANMARSCG Plastics Co., Ltd.2nd Floor N. 136/137, Pyay Road, Saw BeaGyi Gone, Yangon, MyanmarTel. +95 951 946 41

INDONESIA

SCG Plastics (China) Co., Ltd. (Shanghai Office)RM 1012 Huarong Building No.1271 South of Pudong Road, Pudong New Area, Shanghai, China, 200122Tel.+86 182 170 743 69

SCG Plastics (China) Co., Ltd. (Guangzhou Office)Unit 3207, Block B, China Shine Plaza, No.9Lin He Xi Road, Tianhe, Guangzhou, China, 510610Tel. +86 139 030 579 29

PT. TPC Indo Plastic and Chemicals (Surabaya Office)Lt.5, Unit S 508-509, Kompleks Graha Festival KAV.3 Mayjend, Yono Soewoyo, Graha Family, Surabaya, Indonesia, 60226Tel. +62 319 900 120 56

1 Siam Cement Road, Bangsue, Bangkok 10800, ThailandTel: +662 586 6294 Fax:+662 586 3676

E-mail: wire&[email protected]

SCG CHEMICALS CO., LTD.

The applications specified for reference only. It is customer’s responsibilities to inspect and test the product for suitability of the customer’s own use and purpose. The customer is responsible for appropriate, safe, legal use, processing and handling of the product. To the best of our knowledge, the information contained herein is accurate and reliable as of the date of publication. We however do not assume any liability whatsoever for the accuracy and completeness of the information contained herein. We make no warranties which extend beyond the description herein. Nothing herein shall constitute any implied warranty of merchantability or fitness for a particular purpose. No liability can be accepted in respect for the use of the product in conjunction with other materials. The information contained herein relates exclusively to the product when it is not used in conjunction with any third party’s materials.

Disclaimer:

wire & cable solutions - scg chemicals · 2019-07-08 · introduction rev. jun 2019 valid until...

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