wire-cut edm – ready for production...the wire threader for maximum dependability. wire break...

MV-SWire-cut EDM – Ready for Production

ADVANCE TYPE3

3MV-S

Mitsubishi Electric . . . . . . . . . . . . . . . . . . . . 5Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Tubular Shaft Motor . . . . . . . . . . . . . . . . . . 11Generator technology . . . . . . . . . . . . . . . . 13Precise Finish Circuit . . . . . . . . . . . . . . . . . 15Wire threading . . . . . . . . . . . . . . . . . . . . . . 17Simple operation . . . . . . . . . . . . . . . . . . . . 19Intelligent user guidance . . . . . . . . . . . . . . 21Crash Protection System . . . . . . . . . . . . . . 23Remote control . . . . . . . . . . . . . . . . . . . . . 25

Maintenance-friendliness . . . . . . . . . . . . . . 27 Profitability . . . . . . . . . . . . . . . . . . . . . . . . . 29Productivity and savings . . . . . . . . . . . . . . 31Optional extras and non-standard materials 33In-built job scheduler . . . . . . . . . . . . . . . . . 37Automation . . . . . . . . . . . . . . . . . . . . . . . . 39Examples of applications . . . . . . . . . . . . . . 41Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Key data . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Technical data . . . . . . . . . . . . . . . . . . . . . . 49 User reports and more . . . . . . . . . . . . . . . . 51

1970

1964

1980

2000

2010

2020

1990

36 model series since 1964. An assurance of innovation and dependability.

Experience on my side.

ADVANCE TYPE3

5MV-S

Over 8,000patent applications per year

64,000producedEDM machines

135,000employees

95 yearsof dependable technology

If you’ve got grand designs, you need someone strong you can count on.

Since 1970, a growing number of European companies have therefore been turning to high-performance EDM machines from world market leader Mitsubishi Electric .

Only by producing components in-house is it possible to tailor them perfectly to the intended task . Mitsubishi Electric resorts to its own controls, semiconductors, motors and other items, which are adapted in detail to all requirements . The only thing you notice is that it works – and often for many decades after purchase .

If you want to invest soundly in a durable EDM machine, choose Mitsubishi Electric .

This way I know I’m in good hands.

7MV-S

Wire break point insertion even on thick and interrupted workpieces.The time-consuming return to the starting point is omitted – and machining continues where it left off, thanks to the highly advanced wire annealing system . Depending on machining conditions, threading can be successfully per-formed with or without jet stream and even submerged – depending on workpiece thickness .Continued on page 17

Extra precision and speed thanks to the generator that not only thinks, but also thinks ahead.If you want to achieve better results with fewer recuts, you need the right blend of mutually adapted technologies . With Precise Finish Cut, you achieve more precise results faster .Continued on page 13

The speed of light... . . .for communication by fibre optics . The Tubular direct drives with their highly responsive con-trol on the main axes fully exploit the benefits of high communication speed . No heat, no maintenance and no contact – just extra precision for good . At Mitsubishi Electric, this is known as “Changes for the Better” .Continued on page 11

An EDM system must help your company to make money.The MV-S Series cuts expenditure on electricity, wire and filters considerably – so that you can earn more . The machine is designed for decades and has extra-low maintenance needs thanks to intelligent technologies . Continued on page 27

Operation must be simple and assist the user.The directly retrievable operating instructions, Windows-based user guidance and automatic 3D workpiece posi-tion measurement make it easy to relax .Continued on page 19

You’re surely familiar with the cogging torque manifested by a conventional electric motor . And it is precisely this cogging torque that is undesirable, as are varia-tions in torque . The Tubular Shaft Motor – for extra precision .

Tubular Shaft Motor

Conventionalmotor

Cogging torque N/cm

65

–1

4

–2

3

–3

2

–4

1

–5–6

0

0° 10° 20° 30° 40° 50° 60° 70°

ATINTELLIGENT

LLSLONG LIFESYSTEM

NUINATURAL USERINTERFACE

ODSOPTICALDRIVE SYSTEM

PFCPRECISEFINISH CIRCIUT

Thrillingtechnology.

Magnetic levitation in the EDM machine – no friction, no frictional heat and no wearFor rapid and high-precision wire-cutting results, the Tubular Shaft Motor con-verts almost all the energy into nano-precision axis movement . This is not only good news for your electricity bill and reduces maintenance costs, but also brings you long-term benefits in terms of durability and unwavering precision .

Paying off...year after year.

9MV-S

Tons of solidity cast in steel.

Solid machine body The specially selected Meehanite casting ensures durability that can be measured in decades and copes with high workpiece weights day after day . The rugged machine bed takes even the severest punishment in its stride – unlike many a less expen-sive material .

The door that simply vanishes... . . .so that you have direct access . This saves time and space and makes workpiece set-up that much easier .

Less elaborate designs may be cheaper at first, but…

Ingenious drive positioningIf you want extra-smooth axis movements, you have to position the drives right in the centre of the moving weight – so that the superior Tubular Shaft Motor can exploit its full potential . Glass scales right next to the work space are an assurance of maximum precision right from the start .

Ergonomics in the work spaceThe three-sided work table is ergonomically built on the Z = 0 level . This way workpieces can be perfectly positioned, even without clamping elements . High-grade stainless steel components and the stainless steel tank ensure dependability and maintenance -freedom .

11MV-S

ODSOPTICALDRIVE SYSTEM

Tubular Shaft Motor

Conventionalmotor

Cogging torque N/cm

65

–1

4

–2

3

–3

2

–4

1

–5–6

0

0° 10° 20° 30° 40° 50° 60° 70°

Non-contact drive = trouble-free long-term drive.

12-year warranty on positioning accuracy.

The Tubular Shaft Motor converts energy directly into motion, without contact, without maintenance and above all without loss of precision – long-term . Combined with the 400% faster fibre-optic- based control, this superior technology can truly show what it is capable of .

The 12-year genuine manufacturer warranty on positioning accuracy is a guarantee of top-level durability .

Your company’s technological edge has a name: Tubular Shaft Motor – from world market leader Mitsubishi Electric .

Find out more about it here:www.mitsubishi-edm.de/tsm

Speed of lightThe Mitsubishi Electric polymer optical fibres have decisive advantages – not only over conventional copper cables, but also over glass fibres . Not only their total resistance to water, but also their high transmission rates combined with minimal space requirements and maximum flexibility are essential for truly progressive EDM systems . The only thing that you as a user notice is the longer service life and enhanced precision .

No disruptive cogging torque You’re surely familiar with the cogging torque ma n i-fested by a conventional electric motor . It is pre-cisely this cogging torque that is undesirable, as are variations in torque . The Tubular Shaft Motor – the optimal drive for precision applications like electrical discharge machining .

Perfect drive What was it about the main X and Y axes of con-ventional drive systems that bothered developers at Mitsubishi Electric? The need for lubrication, the friction and frictional heat, power consumption, backlash, the cogging moment and above all the possible wear . Only a non-contact drive overcomes these drawbacks from the outset and is thus an as-surance of better results and enhanced dependabi-lity over decades .

13MV-S


PATENTEDBetter straightness for your workpieces

Precision for stepsand around corners.

Lower costs, higher profits.

Results with even greater precision with 3D dataIf you can identify obstacles and challenges in ad-vance, you can respond to them in good time . The fully automatic rough machining control (Power Master) identifies cutting conditions in real time . The Power Master 3D additionally analyses the transmitted 3D data and calculates changing cut-ting conditions in advance, entirely without expert knowledge . Transition lines on stepped workpieces are now a thing of the past .

Getting a grip on radii and cornersOn small inner and outer corners and complicated geometries, Corner Master 3 comes to your aid . You merely define your priorities, and optimisation is performed accordingly .

Better straightness and shape accuracyWith precise control of the electrical discharge position, material is only removed where it needs to be . The patented functions of the Digital AE II im-prove rough and fine machining and fine finishing – in terms of both precision and machining time .

Examples of Power Master machining applications

Steppedworkpiece

Steppedworkpiece

Workpiece with crossbores and cavities

Inner corner60°(R: 0 .2 mm)

Inner corner90°(R: 0 .15 mm)

Examples of workpieces

CM3

Comparison of corner accuracies

Corner error: 1 µm

Conventionalcorner control

Corner error: 2 – 3 µm

Conventional Digital AE II• Technology adjustment• Increased number of cuts• Angle compensation• High wire spooling rate

• Electronic control of the electrical discharge position in relation to workpiece thickness

Co

ntro

l of

elec

tric

al

dis

char

ge

15MV-S


Precise Finish Circuit – a boost to productivity.

Greater speed and accuracy –and you save more.

New V350 generatorAchieve excellent surface qualities with the V350 generator .

Response time is decisiveAn EDM machine that reacts with greater speed and precision achieves better surface quality faster . The new V350 generator has a significantly higher effective clock rate . The voltage is built up faster and with greater precision thanks to reduced capacitance loss . Thanks to faster voltage build-up, spark duration and working voltage can be lowered . All that you will probably notice is higher surface quality and lower power costs .

Twice-as-fast spark detectionThe high-speed digital control works up to twice as fast as traditional machines . This prevents wire breakage and increases ma-chining speed noticeably at the same time .

17% faster multi-pass jobs 4 cuts of Ra 0 .30 µm compared to a conventional machine .

SL servo: 2 µm straightness2 µm

Conventional: 7~3 µm straightness3 µm7 µm

1 µm

-7,0 µm

7,0 µm

3 µm straightness Even cuts with steps during machining are mastered with precision for reliable processes .

17MV-S

Threading even in the most difficult conditions

Watch film now:www.mitsubishi-edm.de/threader

ATINTELLIGENT

Good to know that it works – with or without jet stream.

Vastly superior.The wire threader for maximum dependability.

Wire break point insertion even on thick and interrupted workpiecesThe time-consuming return to the starting point is omitted – and machining continues where it left off, thanks to the highly advanced wire annealing sys-tem . Depending on machining conditions, threading can be successfully performed with or without jet stream and even submerged – depending on work-piece thickness .

Round diamond guideMaximum precision and durability ensure the best results in the long run – inclusive of maintenance- friendliness due to a small number of parts and simple design .

19MV-S


Simply achieve more.

Intuitive operation and knowledge at a keystroke.

In dialogue with the machineProduce NC data the easy way . Machining tech-nologies are assigned intuitively and with menu guidance . Optimise the parameters of the machin-ing technologies and store these as an ME-Pack .

Help at a keystrokeThe complete machine documents inclusive of maintenance instructions are always available, and the right help is quickly found . Comprehensibility is aided by photos and 3D depiction .

3D data import Import 3D data in Parasolid® format and create 3D shapes with the integrated 3D CAD/CAM . By using them, you can generate NC data with the associated machining parameters . Even more pre-cise results are achieved with intelligent analysis of the machining conditions by the Power Master 3D that thinks ahead .

Par

aso

lid is

a r

egis

tere

d t

rad

e m

ark

of

UG

S P

LM S

olu

tions

Co

. Ltd

.

21MV-S

If time is of the essence or you want the machines to take some of the work off your shoulders . Set-up often takes too long; from now on, you can save this time . Highly accurate probing cycles measure the workpiece precisely . With the water flow on, off or in the die-lectric – whatever you prefer . By means of the cutting wire or with an optional sensing head .


Making my life easier.

Clamp it and press Start !Intelligent user guidance takes the effort out of work.

Fully automatic alignment cyclesIntelligent user guidance takes you to the finish . The electrical discharge machine takes you quickly to your goal .

Manual controlComfortable set-up with the manual control box: standard equipment with Mitsubishi Electric . All essential control functions at hand – wherever you need them .

3D position measuring – manual or automatic Both are possible . As a user, you decide whether you do set-up classically by hand or the machine automatically defines the position of your work-piece . Using the cutting wire or pick-up coil – the machine takes care of it for you . It only takes the press of a button .

23MV-S

Giving me the assurance I need.

Crash Protection Systemeasily installed.

Fully automatic The wire EDM systems from Mitsubishi Electric constantly check the axial forces and thus automat-ically detect potential accidents before they hap-pen . If there is an obstacle in the travel path, this is identified in a gentle approach and the control automatically reverses .

The in-built “guardian angel”Care, attention and good planning are an assurance of immaculate results, even with the most advanced technology . And should the unexpected neverthe-less occur, all the wire-cut EDMs from Mitsubishi Electric come with an in-built “crash protection system” .

Crash Protection System in actionSee for yourself and watch the dependable Crash Protection System from Mitsubishi Electric in action!

Automatic reverse

Travel

Po

wer

A considered and far-sighted approach is the best safety policy – but what if things have to be done in a rush? An intelligent EDM system that spots and prevents possible collisions contributes to safety at work and saves annoyance and time .

CPSCRASHPROTECTIONSYSTEM

Straight to the film:www.mitsubishi-edm.de/cps-en

25MV-S


Remote control with mcAnywhere

Always in charge – wherever you are.

The freedom I expect.

You can control the machine and keep an eye on processes, wherever you are . Intelligent communication takes the pressure out of work . Ideal combined with automation solutions and high process autonomy with the intelligent AT wire threader .

mcAnywhere Control Comfortable and reliable remote control for your EDM system – powered by TeamViewer .

mcAnywhere Service Rapid help from Mitsubishi Electric experts .

mcAnywhere Contact Any place, any time . . .always up to date with direct status messages .

27MV-S

See for yourself:www.mitsubishi-edm.de/power

Straight to the movie:www.mitsubishi-edm.de/filters

Watch film now:www.mitsubishi-edm.de/spool

48-location power feed contact

LLSLONG LIFESYSTEM

Cleaning the tank seal With the ingenious auto-clean function, your tank seal always stays impeccably clean . This ensures long-term precision and saves labour for the user .

Tank seal cleaning in

0 seconds

While others are still setting up, you’re already cutting.

Quick replacement, long-term savings.

Changing the power feed contactReplace the power feed contact with just one hand and a small gauge – at a speed befitting Formula One .

Rapid filter change... . . .without tools or wasted time . Two hands, 32 seconds – and the filter is replaced .

Cutting wire replacementSimply replace the spool and feed the cutting wire over the feed rollers . Everything ready for work again in 92 seconds .

Spool change in

92 secondsFilter change in

32 secondsPower feed contact change in

5 seconds

29MV-S

* Assuming production of six punches per working day, electricity price 0.15 EUR/kW for 250 working days/year

Conventional EDM machineConventional EDM machine

LLSLONG LIFESYSTEM

MV-S TubularConventional

EDM machine

Time period (24 h day)

Productive wire cutting 10 h 32 min 14 h 06 min

Stand-by 1 h 9 h 54 min

Standby time without wire cutting 12 h 28 min –

Energy consumption in kWh

Productive energy consumption 51 .07 113 .36

Energy consumption without wire cutting 32 .38 65 .34

Deactivating Sleep Mode 2 .32 –

3,484.88 EUR saved per year*

178 .70 kWh

85 .77 kWh

Higher performance: Energy costs reduced by up to 55%

Calculate the difference online at:www.edm-calculator.com

Because you save more, you earn more.

Greater precision faster= lower piece costs.

Reducing cost of ion exchange resinReduce filter costs by up to 45%

Sample calculationsWorkpiece . . . . . . . . . . Punch, steel 1 .2379 – 100 mm cutting lengthCutting height . . . . . . . 60 mmSurface . . . . . . . . . . . . Ra 0 .32 µm (comparison with Ra 0 .35 µm for conventional EDM machine)Wire electrode . . . . . . . Brass, 0 .20 mm

MV-S TubularMV-S Tubular

31MV-S

32 minutes faster Savings: 837 metres per workpiece

3,300 EUR saved per year*

LLSLONG LIFESYSTEM

Producing more, less expensively.How it’s done.

Better result: Wire consumption reduced by up to 46%30.76% more productive capacity

* Assuming production of six punches per working day, brass bare wire (0.20 mm) price 9.60 EUR/kg for 250 working days/year

More output per unit of space.

1 2 3 4 Total

Wire consumption in metres

MV-S Tubular, Ra 0 .28 µm 406 272 167 241 1086

Conventional EDM machine, Ra 0 .35 µm 1090 303 303 227 1923

1 2 3 4 Total

Cutting time in minutes

MV-S Tubular, Ra 0 .28 µm 45 20 16 23 104

Conventional EDM machine, Ra 0 .35 µm 80 20 20 16 136

104 min

136 min

1 .086 m

1 .923 m

33MV-S

Optional equipment – not many, but useful additions.

Customised extension.The intelligent solution.

Tool package

3D position detection

Complete kit for the machining of rotationally sym-metrical tools with PCD or CBN cutting edges .

ERGO-LUX (machine lights)

Working conditions that are kind to your eyes – for the sake of users and for the benefit of machining results .

20 kg wire station Warning lamp

Machine status is visible from a distance .

Accommodates large wire spools with ease .

Position detection and calculation manual or automatic with integrated 3D measuring probe .

Mounted on the machine head, activated on command . The intelligent solution .

Angle Master Advance II

Special wire guide and sequential calculation of the wire set-up point for precision angles .

3D probing

35MV-S

From grinding wheels up to high- precision cones: a future-proof machine that you can upgrade at any time.

Extra axes: Expand your possibilities – boost your earnings.

A turn for the better.Extend your machine’s functions.

B-axis Rotational/swivel axis Mini-rotational axis Rotational machining

A servo-controlled B-axis fully integ-rated in the machine controls per-mits wire cutting on a rotating car-ried workpiece . Separation and multi-sided machining can be per-formed in a single clamping as well as simultaneously .

Rotating spindle fully integrated in the machine control with positioning for the most minute high-precision com-ponents, e .g . the manufacture of ejec-tor pins with a diameter of ≥ 0 .05 mm, the realisation of conical threads in medical technology, ero sive grinding, turning and simultaneous machining .

Machining cones to the highest stan-dards of precision: the rotational/swivel axis integrated in the machine controls . Multi-axis machining to the centre of the workpiece and multi-sided machin-ing in a single clamping, plus the real-isation of high-precision conical poly-gons .

Can be used for reliable indexing and simultaneous machining as well as high-speed rotation (EDM grinding): the servo-controlled rotational ma-chin ing fully integrated in the machine controls . Discover new production scope!

37MV-S

“Automation light” installed at the same time.

In-built job scheduler.The easy way to manage orders.Integrated job schedulingGreater flexibility thanks to adaptable job schedul-ing: with the simple assignment of priorities, you can quickly respond to changing requirements and squeeze in an urgently needed part with ease . Several machining programs can be deposited in the job scheduler and managed there .

Fast and flexible work planningThis is the easy way to add new jobs during machin-ing or change the order of existing machining opera-tions . The new job processing system with priority management makes it possible to amend a machin-ing list without interrupting machining .

Order managementIf required, the simplified order management sys-tem replaces the preparation of main programs (NC code) to define the machining process and now also permits status changes in the on-going process . For instance, urgently needed parts can now be added and given preferential treatment – other jobs are meanwhile put on-hold (“Wait” status) .

Workpiece A

0101

Workpiece B

Workpiece C

Workpiece D

STEP

02 02STEP

03 03STEP

04 04STEP

Workpiece AFGH4584 2TJ45321 54HJ584 93075 883 859873 Z8439874 1653546 86531 B784 D6253

4ACU26254148702 FG7345640FG 441K5 41 5478G 4654

Workpiece B4 44847310 6564 54F4 4604G 4604 54F4F 0640 847763 8787F 0968F97 087G746 078T76R0

89R78C364B 4798TRUF64 8J7T87F6H1 7J4K7

Workpiece C J T9 741F1 86F7ZH9Z79L OI5 4P8

79EW 5D48T9 9U 95 T4JR8F7E9T 59 4Z 1478 780 41 080 4H1F3 0148R0 4J6T04

Workpiece D180478 041NG 048G4R 0402 FG7345640FG 441K5 41 5478G 4654G8 9J074 8L4BF0847S 854749E4V 4147W8A0

7J4KZ7 F6 FG7345640F

InsertREADY

WAIT

Delete

Bring forward

Move

12

3

JPJOBPLANER

RETRY

CHANGESTATUS

SAVE SCHEDULE

The in-built first step towards automationEach MV-S from Mitsubishi Electric comes with the easy-to-operate job scheduler . This makes you flexible and paves the way to more extensive automation solutions .

39MV-S

Everything from a single source if desired.

Complete systemsresponsibility

Mitsubishi Electric

EDM systems

Robots

Software

Controls

à

If you want to make money, automate!

Automation has to be flexible.Reconciling different brands.

Optimum solutions – customised, configured or standardised The handling systems and robots from different manufacturers can often be seamlessly integrated . Renowned for their dependability and productivity, the EDM machines of the MV-S Series from Mitsubishi Electric are automation-ready . We’d be happy to show you examples that have proven effective in practice and help you to cut costs and boost your productive capacity .

Flexible solution: Articulated-arm robot up to 15 kg of Mitsubishi Electric quality .

MasterCell: The slim and easy-to-use management software for automation solutions .

Handling equipment from different manufacturers – welcome and easily integrated .

41MV-S

Discerning customers demand more.

Successfully mastered!The success factor in a wide range of fields.Medicine · Vehicle industry · Communications/electrics · Aerospace

43MV-S

You don’t like call centres and queuing systems? We don’t either . With every Mitsubishi Electric EDM system you buy excellent service as part of the package . With 167,000 parts in stock in Ratingen near Düsseldorf, you have a swift and reliable source of parts – on request by express in less than 24 hours . Service is performed by our own highly skilled ser-vice technicians so that production is kept de-pendably up and running .

TrainingUsers acquire skills at the machine and at specially equipped PC workstations . This way they benefit most from the direct transfer of know-how .

Users are assisted over the phone and benefit from the expertise and wealth of experience of Mitsubishi Electric specialists .

Service hotline: +49 (0) 1801 486-600Application support: +49 (0) 1801 486-700Monday to Friday: 7 .30 am to 8 pmSaturday: 9 am to 4 pm

We’re there to help you.

of the spare parts available in Europe – delivery within 24 hours ex Düsseldorf warehouse

98.7% 167,000parts at the Düsseldorf warehouse

Expert assistance whenever I need it.

Headquarters in Ratingen, Germany

Service.Always there.

45MV-S

at least 400

*1 at least 500 and 2 at least 700 when the 20 kg wire spool unit is mounted

at least 300 (*2)

at le

ast

200

(*1)

2025

Wire station

Wire collectionbox

Generator

Dielectricfluid unit +

temperaturecontrol unit

Machine

Control panel(monitor)at

leas

t30

0

2103

2702

2760

640

300

400

110

Travel

Trav

el

110

450

340

110

Table layout

Machine body weight . . . . . . . . . . . . . . . . . . . . . . 2700 kg

Generator weight . . . . . . . . . . . . . . . . . . . . . . . . . . 240 kg

Machine height . . . . . . . . . . . . . . . . . . . . . . . . . 2015 mm

Required minimum dimensionsfor doorways (W x H) in mm . . . . . . . . . . . . . 1910 x 2015Travel (U / V) in mm . . . . . . . . . . . . . . . . . . . . . . . 120 / 120

Z = 220 mm

Y= 300 mm

X = 400 mm

215

mm

700 mm

810 mm

500

kg

Key data at a glance.

Machine body weight . . . . . . . . . . . . . . 3500 kg

Generator weight . . . . . . . . . . . . . . . . . 240 kg

Machine height . . . . . . . . . . . . . . . . 2150 mm

Required minimum dimensionsfor doorways (W x H) in mm . . . . . . . . . 2022 x 2150Travel (U / V) in mm . . . . . . . . . . . . . . . .150 / 150

Wire station

at le

ast

800

3030

at le

ast

300

at least 500* 2687

Machine

* at least 700 when the 20 kg wire spool unit is mounted

818

at least600

370

E.KOIoniser


temperaturecontrol unit 22

92

Wire collection box

Control panel(monitor)

MV2400ST U B U L A R 56

0

110

420

840

110 110

600Travel

400

Trav

el

Table layout

MV1200S T U B U L A R

Z = 310 mm

Y= 400 mm

X = 600 mm

305

mm

820 mm

1050 mm

1500

kg

ADVANCE TYPE3

ADVANCE TYPE3

47MV-S

Wire station

3452

at le

ast

800

3060

at le

ast

300

at least 300* 2837

Machine


818

at least 400

370


temperaturecontrol unit 22

92

Wire collection box

E.KOIoniser


640

110

110

420

840

110 110

600Travel

400

Trav

el

Table layout

Machine body weight . . . . . . . . . . . . . . . . . . . . . . 3650 kg

Generator weight . . . . . . . . . . . . . . . . . . . . . . . . . . 240 kg

Machine height . . . . . . . . . . . . . . . . . . . . . . . . . 2380 mm

Required minimum dimensionsfor doorways (W x H) in mm . . . . . . . . . . . . . . 2085 x 2380Travel (U / V) in mm . . . . . . . . . . . . . . . . . . . . . . . 150 / 150

Z = 425 mm

Y= 400 mm

X = 600 mm

420

mm

820 mm

1050 mm

1500

kg

Key data at a glance.

Machine body weight . . . . . . . . . . . . . . 5700 kg

Generator weight . . . . . . . . . . . . . . . . . 240 kg

Machine height . . . . . . . . . . . . . . . . 2815 mm

Required minimum dimensionsfor doorways (W x H) in mm . . . . . . . . . 2587 x 2815Travel (U / V) in mm . . . . . . . . . . . . . . . .200 / 200

Wire station

380434

45at

leas

t 50

0at

leas

t50

0

at least300*

3299

Machine


622

at least400

370Dielectricfluid unit +

temperaturecontrol unit

2785

Wire collection box

E.KOIoniser


MV4800S

780

130

120

650

1080

130 130

800Travel

600

Trav

el

Table layout

MV2400ST U B U L A RC O L U M N U P

Z = 510 mm

Y= 600 mm

X = 800 mm

505

mm

1020 mm

1250 mm

3000

kg

T U B U L A R

ADVANCE TYPE3

ADVANCE TYPE3

49MV-S

MV1200S MV2400S

Machine Travel (X / Y / Z) in mm 400 / 300 / 220 600 / 400 / 310 600 / 400 / 425 800 / 600 / 510

Travel (U / V) in mm 120 / 120 150 / 150 150 / 150 200 / 200

Taper angle (workpiece height) in °/mm 15 / 200 30 / 87 15 / 260 30 / 110 15 / 260 30 / 110 15 / 355 30 / 155

Max . workpiece dimensions (W x D x H) in mm 810 x 700 x 215 1050 x 820 x 305 1050 x 820 x 420 1250 x 1020 x 505

Max . workpiece weight in kg 500 1500 1500 3000

Table dimensions (W x D) in mm 640 x 450 840 x 560 840 x 640 1080 x 780

Table layout Three-sided table on level Z = 0 Three-sided table on level Z = 0 Four-sided table on level Z = 0 Four-sided table on level Z = 0

Possible wire diameters in mm 0 .1–0 .3 0 .1–0 .3 0 .1–0 .3 0 .15–0 .30

Wire spool capacity in kg 10 10 10 20

Automatic wire threader / Wire chopper Yes

Overall dimensions (W x D x H) in mm 2025 x 2760 x 2015 2687 x 3030 x 2150 2837 x 3452 x 2380 3299 x 3804 x 2815

Machine weight in kg 2700 3500 3650 5700

Mains voltage 3-phase 400 V/AC ± 10%, 50/60 Hz, 13 kVA

Filter system Tank capacity in l 550 860 980 1480

Filter particle size in µm / Filter elements 3 / 2 3 / 2 3 / 2 3 / 4

Temperature control Dielectric cooling unit

Weight (dry) in kg Included in machine weight 350 390 450

MV2400S Column Up MV4800S

MV2400S Column UpMV1200S MV2400S

Equipment Wire station 20 kg Optional Optional Optional Yes

Optical drive system with linear scales (X / Y) Yes

Digital AE II generator Yes

Manual vertical front door Yes – – –

Automatic vertical front door – Yes Yes Yes

4-filter system – Optional Optional Yes

Ethernet / DNC / FTP Yes

mcAnywhere Control / Contact / Service Optional

External signal output Optional

Additional axes / rotational axis Optional

Tool package / automation solutions Optional

ERGO-LUX Optional

Tricolour status lamp Optional

Angle Master Advance II Optional

Easy 3D-Setup Software Optional

Renishaw probe on sleeve Optional

Power connection: 3-phase 400 V/AC, PE, ± 10%, 50/60 Hz, primary fuse 32 A slow

Pneumatic connection: 5–7 kgf/cm³, 500–700 kpa, minimum air flow rate 75 l/min, 3/8" hose connection

The EDM system should be set up on a suitable hard industrial floor and preferably on a consolidated concrete floor . Any shielding that may be necessary in conformity with the EMC Directive is not included in the equipment supplied by Mitsubishi Electric .

The cooling unit contains fluorinated greenhouse gas R410A . For further information, please refer to the associated operating instructions .

MV4800S

Details can be found in the assembly plan of the machine:www.mitsubishi-edm.de/download

Generator Power supply unit Regenerative transistor pulse type

Cooling method Fully sealed / indirect air cooling

Max . output current in A 50

Dimensions (W x D x H) in mm 600 x 650 x 1765

Weight in kg 240

Control Input method Keyboard, USB flash drive, Ethernet

TFT colour monitor / Control system 15" touchscreen / CNC, closed circuit

Min . command step (X / Y / Z / U / V) in µm 0 .1

Min . axis resolution in µm 0 .05

Technical data.

Technical dataADVANCE TYPE3 ADVANCE TYPE3 ADVANCE TYPE3 ADVANCE TYPE3

51MV-S

OrderYes, I’d like to order the following copies (please enter desired number):

Profile issue 02/16 01/16 02/15 EDM General Catalogue

MITSUBISHI ELECTRIC EUROPE B.V.Mechatronics Machinery / Profile Reader ServiceMitsubishi-Electric-Platz 1 / 40882 Ratingen / Germany

Order by fax +49 (0) 2102 486-7090

Address

Yes, I would like Mitsubishi Electric to keep me informed of its special offers and campaigns by email .

Note: Your data will not be passed on to any third parties except companies involved in the processing of your order . You can terminate the storage of your personal data at any time by simply sending a fax to +49 (0) 2102 486-7090

Order online www.mitsubishi-edm.de/profile

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References? Dozens! Just ask for them free of charge!

From practitioners, for practitioners.

MITSUBISHI ELECTRIC EUROPE B.V.Mechatronics Machinery / Mitsubishi-Electric-Platz 1 / 40882 Ratingen / Germany / Tel . +49 (0) 2102 486-6120 / Fax +49 (0) 2102 486-7090edm .sales@meg .mee .com / www .mitsubishi-edm .de

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ADVANCE TYPE3

wire-cut edm – ready for production...the wire threader for maximum dependability. wire break...

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