wire - edm quick start

8/11/2019 Wire - Edm Quick Start

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WIRE - EDM

QUICK START

SOFTWAREW5F

MANUAL VERA

DATE2006.07

Copyright ReservedCHING HUNG MACHINERY & ELECTRIC INDUSTRIAL CO., LTD.

886-4-23500333

Please Read This Manual Thoroughly Before Operation


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Please Read This Manual Thoroughly Before Operation

Thank you for buying our product, and for the chances of being able to offer you our high

quality wire EDM series machinery and also the best after-sale services.

In order to maintain machines peak performance and extend its life span as long as possible,

we sincerely suggest all the operators carefully read this manual for first time operation. Also,

for your safety, please read the following must-known precautions:

1. Wire EDM operators should have received relative training from our local

agency, or directly from CHMER headquarter.

2.

CHMER wire EDM can only applied to the machining of several kinds of

metal work-piece, such as steel, aluminum, tungsten steel, copper and graphite.

Push emergent-stop before executing any one of following tasks:

(1). Cleaning or sorting waste wire.

(2) Replacing resin or paper filter.

(3) Filling up water tank.

(4) Opening power cabinet.

3. Push emergency-stop and turn off rotary switch immediately when any one

of the following situations occurs.

(1)

Hearing of funny noise, or any abnormality occurs during machining.

(2)

Unloading any machines power wire (in power cabinet, water tank, orcooling machine.). Please contact our local agency first, or CHMER headquarter for

this.

4. To avoid dangerous shock, be sure to stop electricity discharging before

installing copper wire and work-piece.

5. Do not touch any part around worktable (upper/lower head, wire and water)

during machining to prevent from high voltage strike.

6. Do not modify electrical circuit.

7. Please take reference to relative chapter in this manual for daily

maintenance.

8.

Please keep this manual closely with the machine.

Thank you again for purchasing CHMERs product. Please call our Service Department at

886-4-23500333anytime for technical support and repair.

It is our honor to be at your service.

9. Caution

After every system reboot, SEARCH HOME must be performed before starting

operation.

(Please refer to chapter 1 of Quick Start Manual)


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CHMER WIRE EDM QUICK START

INDEXCHAPTER 1. START UP OF OPERATION-------------------------------------------- 1

1.1 Booting Up Procedures------------------------------------------------------ 1

1.2 BASIC ACCESSORIES---------------------------------------------------- 3

1.3 PRE-MACHINING SETUP------------------------------------------------ 7

CHAPTER 2. ---------------------------------------------------------------------------------- 15

2.1 FILE MANAGEMENT & GRAPH SIMULATION-------------------- 15

CHAPTER 3. SETUP FOR CUTTING--------------------------------------------------- 25

3.1 Set Z axis height-------------------------------------------------------------- 25

3.2 Call up a job file for simulation-------------------------------------------- 26

3.3 MEM DATA Set-------------------------------------------------------------- 26

3.4Call up cutting technology--------------------------------------------------- 28

3.5Reset Local Coordinate------------------------------------------------------ 28

CHAPTER 4. WIRE POSITIONING FUNCTIONS---------------------------------- 29

4.1 Edge Find---------------------------------------------------------------------- 29

4.2 Find Slot Center-------------------------------------------------------------- 30

4.3 Find Hole Center------------------------------------------------------------- 31

4.4 Angle Rotation (AR)--------------------------------------------------------- 32

4.5 Find Board Center (BOARD CP.)------------------------------------------ 32

4.6 MDI. MOVE------------------------------------------------------------------ 35

4.7 CYLIND C.P (Find Cylinder Center)------------------------------------- 36

4.8 CORNER MOVEfind corner position-------------------------------- 37

4.9 MEM ZOOMMEMF10--------------------------------------------- 38

CHAPTER 5. F.A.Q. & TROUBLE SHOOT-------------------------------------------- 39


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CHAPTER 6. SAMPLE PROGRAM----------------------------------------------------- 48

6.1 Straight Cutting--------------------------------------------------------------- 48

6.2 Taper Cutting----------------------------------------------------------------- 52

6.3 UV Cutting-------------------------------------------------------------------- 54

6.4 AWT Application with Sub-Program-------------------------------------- 57

CHAPTER 7. MAINTENANCE INSTRUCTION------------------------------------- 59

VERE5B-1086A


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CHAPTER 1. START UP OF OPERATION

1.1 Booting Up Procedures1. Turn on the main power.

2.Turn (right) on the rotary switch.

3. A few seconds later after boot procedure

EDM

X Y , .,Z

+

&

--

+

\

=

1

4

7

0 .)

*

2

5$

@

%

8

3#

^6

/

(9

A

P

U

K

F

M

R

H

W

Q

V

L

G

S

{[

N

I

B C D

T

]}

O

J

E

Main power

Rotary switch

Operation screen

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4. Release Emergency-stop button

5. Press green button (to stand by)

Release Emergency-stop

Green Button

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2. Nozzle

(1). AWT Nozzle (upper)

(2) AWT Nozzle (lower)

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(3). Normal Nozzle (upper & lower exchangeable)

3.Energizing Plate (for both AWT and non-AWT)

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4. Lead cutting wire through threading system (follow arrows)

non-AWT non-AWT

AWT model

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1.3 PRE-MACHINING SETUP

1.3.1 SEARCH HOME

1. Press

2. Press (SEARCH HOME)

3. The star mark, * , beside an axis name (*X,*Y,*Z,*U,*V) would disappear

after machine point is found. If not, move that one axis with direction key and do

Home Search again.

1.3.2 VERTICAL ALIGNMENT

Use Alignment Jig to find out vertical points after parts replacement such as

upper/lower Head, Diamond Guide or Ceramic Plates. Before executing Vertical

Alignment, the Alignment Jig has to be well located on work-table and connect its

-V +Z

-X -Y -U

NotePlease turn off ARfunction before SEARCH

HOME to avoid Alarm 10500.

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signal cable to VER I/O port. Then follow steps listed below

1.Press twice quickly if its LED not lit on.

2. Press VERT. MOVE

2. Align either XU or YV at one time

Select direction2 (-X) or 1 (+Y), press to begin.

3. When vertical points are found (repeat accuracy within 5), alignment process

will stop, and the text of UV will change to color gray from red.

4. Press to reset 5 axes local coordinate value.

Alignment JigVER I/O port

DA,DB Switch

Vertical position (U,V)

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Note.Before executing Vertical Alignment

(1) Turn off DA/DB Switch (DA DB OP. SW=OFF). Important!!

(2) Well dry upper head. Any water drip left will worsen alignment accuracy.

(3) To keep aligning the same axis, select the same direction in 2ND STEP.

Except for using Alignment Jig, L-Block can be used for manually aligning

the axis with spark appears on wire:

1. Locate L-Block on Work-table and well align it with indicator.

2. Turn (right) off two water knobs to block flush water from upper and lower head.

3. Do EDGE in X direction

PressEDGE MOVE

2(-X)

L-Block

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4. Press to reset 5 axes local coordinate value.

5. Set PW=A01.The other S-code items are the same (ON:1,OFF:15,AN:1,AFF:15,

SV:50, FR:10,WF:5,WT:10,WL:0,F:0). (SetWT=10for0.2wire; set WT=12for

0.25 wire).

6. Press

7. Move Y and V axis with MLor Lspeed until spark appears evenly on wire. Then,

move table back and forth in Y direction.

8. If the spark appears evenly while table moving, write down axis V machine

coordinate value and input theminto VERT. PT.Press (VERT MOVE)

and VERT. PT.will appear on screen.

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9. Input the coordinate value and press to save.

10. Repeat 3~9 for XU axis alignment.

TipTo copy machine coordinate to VERT. PT., move Green Bar to VERT. PT.,

press Cand

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1.3.3 SET UP TAPER DATA: DA/DB

Need to re-setup DA/DB after parts replacement such as upper/lower Head,

Diamond Guide or Ceramic Plates. Please follow steps listed below

1.Set up Z axis height

(1). Put a L-Block (45mm) on the worktable.

(2). Press a to set Z HEIGHT=250 0. Next, do Z axis

search home.

(3). Lower down Z axis slowly to just slightly touch the surface of L-Block.

Keep 0.2mm gap away from upper nozzle.

(4). Now, write down current machine coordinate value of Z axis (assume

H1=46.0)

(5). Use the equation below to get the tolerance value Z1

Z1=H2-H1+Z0

Z1=45.00-46.00+250=1+250=249.00

(6) Input new Z1in Z HEIGHT and do search home again.

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(8). When Home Search is done, press twice, and lower Z axis down to

keep a 0.2 mm distance above the 45mm L-Block.

(9). If on the screen, Z coordinate value is not approximately 45.2 mm, then

repeat above step (1).~(8).

2. Setup DA, DB.

(1)Put L-Block on Work-Table as indicated by figure below.

(2) Edge Find inX ( please refer to Chapter 4.1, page 32. )

(3) Move the wire away from L-Block in +X for at least 15mm by key panel orMDI MOVE(refer to Chapter 4.6).

(4) Press DA, DB MOVE

(5) Input DA, DB MOVEinfoUV MOVE ANGLE=3.000,UP POINT=45.000,

DN POINT=0.000TOLERANCE ANGLE=0.0050

L-Block

Cutting wire

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(6) Set TOUCH MODE=0 (short) for L-Block. Set TOUCH MODE=1 (IO) if

Alignment Jig is used.

(7) SetWIRE TENSION= 4~15.

(8) Set DA. DB DIR.= 2 (-X)

(9) Press to start DA, DB MOVE.

DA DB MOVE info

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2.1. FILE MANAGEMENT & GRAPH SIMULATION

2.1.1. Browse a floppy disk

1. Press

2. Press (NC.NAME BROWSER)

3. Press (FLOPPY BROWSER)

2.1.2 Copy file from floppy to DOC (Disk On Chip)

1. Press

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2. Press (NC.NAME BROWSER)

3. Press (FLOPPY BROWSER)

4. Move cursor with to select a file and press (COPY NC. PGM)

Dialogue box shows current file name, which could be modified. To specify a new

file name, for example O0301, then press .

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FILE NAME EXIST! OVERWRITE? appear when the file name has existed in

hard disk. Select OK to overwrite, or select CANCLE and use another file

name.

2.1.3. Browse DOC

1. Press

2. Press (NC.NAME BROWSER) HD BROWSER. Move

cursor with to select a file.

2.1.4. File Loading

Method 1

(1) Press

(2) Press (OPEN PGM)

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(3) Input specified filename then press .

Method 2

(1) Press

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(2) Press (NC.NAME BROWSER) Use cursor to select a file and

then press .

2.1.5 Graph Simulation

(1) Press

(2) Load a file by either (OPEN PGM) or (NC NAME BROWSER)

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(3) Press twice (SIM DATA) (SIMU H. VAR.)

for relative setup SIM. EXECUTE.

2.1.6. Delete file in DOC

Method 1: Delete a single file

(1) Press

(2) Press (NC.NAME BROWSER)

(3) Use to move the bar to select file and press (DELETE NC. PGM)

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Method 2:To delete multiple files

(1) Press


(3) Use to move the bar to specific file and press (PICK NC. PGM).

will tag along with selected file.

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(4) Press (DELETE NC. PGM.) to delete all selected files.

2.1.7 Practice

Below step 1~4is the normal procedure for file upload and graph simulation.1. Copy a job file (ex:O1018) to DOC.

2. Upload O01018 from DOC.

3. Execute Graph Simulation with O01018

4. Delete the job file O0001.

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Please try going through A~D by the functions that have been introduced or used

following instructions for reference

1. Copy a job file (ex:O1018) from floppy to DOC.

(1) Insert a 1.44 floppy into disk driver and press .


(3) Press (FLOPPY BROWSER)then use to highlight O1018

(COPY NC. PGM) and appear the dialogue box .

PGM NAME is the

original file name.If you

need to change the

name, just input a newfile name in the blank

and press

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2 Upload O1018 from DOC

(1)Press (OPEN PGM) O1018

SURE EXECUTE

3 Execute Graph Simulation with O1018

(1) Press twice (SIM DATA) (SIM H

VAR ) SIM EXECUTE

4. Delete the job file O1018.


(2) Use to highlight O1018 (DELETE PGM.)

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CHAPTER 3. SETUP FOR CUTTING

3.1 Set Z axis height

First of all, lower down the upper nozzle to keep 0.2mm distance (use thickness

gage) between the upper nozzle and work piece. Use Z-Lock ( )

(Z lock switch0=OFF, 1=ON) when height set-up of Z axis is done.

WhenZ LOCK SW.is ON, Z coordinate would be changed to color red and Z axis

cannot go down anymore.

Note:Press Z LOCKbutton on the Remote Control twice rapidly can also

free up Z LOCK.

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3.2Call up a job file for simulation

(1) Load a job file. Please refer to Chapter 2. FILE MANAGEMENT.

(2). Press

3.3 MEM DATA Set

(1). Press MEM DATD1 to initialize conditions like taper, Offset (D),

X&Y Mirror, Axis Exchange, Scale ratio, Thickness, Axis Rotationand

Overcut.

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(2). Press MEM SETTEDto activate Corner Control and AWT function.

(3).Press (MEM H.VAR) to input offset value.

Corner Control items AWT items

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3 4 Call up cutting technology

Before machining, press MEM PATH input S-code numberex

E1545 or 1545

(If S-code has been specified in N.C program, this step can be skipped)

3 5 Reset Local Coordinate

Press to reset Local Coordinate to start

cutting.

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CHAPTER 4. WIRE POSITIONING FUNCTIONS

4.1 Edge Find

1. Press (EDGE MOVE)To specify a direction in EDGE

DIR, for example 0(X+), and then press to start Edge Find.

See the direction graph on

screen (0=X+, 1=Y+,

2=X-, 3=Y-) to specify

correct direction.

0=EDGE

1=SLOT

2=CENTER

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4.2 Find Slot Center

1. Press (EDGE MOVE)set 1(SLOT)in EDGE MODE

and choose direction in EDGE DIRto decide either left or eight side to begin

with.Next, press to start.

0=EDGE

1=SLOT

2=CENTER

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4.3. Find Hole Center

1. Press (EDGE MOVE)set 2 (CENTER)inEDGE

MODE

0=EDGE

1=SLOT

2=CENTER

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4.4. Angle Rotation (AR)

1. Press (ANGLE MOVE) then set start position in

STARTPOS. to start. When measurement is

done, angle value will come up in AXIS ANGLE. Then, move green bar to it,

and input AR to copy angle value toARSETor by inputting PR to

PGM.ROT.ANG(Program Rotation Angle).

Then, input AR and press ENTER to copy

AXIS ANGLE to AR SET.

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Input PR and press ENTER to copy AXIS ANGLE

to PGM.ROT.ANG (Program Rotation Angle).

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4.5. Find Board Center (BOARD CP.)

1. Press (EDGE MOVE)To choose direction in EDGE DIR

to start. When table moving stops, copy machine

Coordinate to RECORD PT.0by moving the green bar to RECORD PT.0and

input C and press .

2. Move the wire to the other side and repeat (1) to get RECORD PT.1

3. Move the green bar to BOARD CP, input GO and press ; table will

move to the middle of the length (RECORD PT.0 RECORD PT.1).

ote

Turn off AR(Angle Rotation) before executing BOARD CP.

1/21/2

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4.6. MDI. MOVE

1. Press

2. Press MDI. MOVE enter value inMDI. VALUEor use C to

clear. Next, press to confirm and to start table moving.

Note

Coordinate referred above isMACH. COORD.

Speed of table moving

Modes of table moving

0XYZUV by incremental

1XYZUV by coordinate

2XYUV by incremental / Z by coordinate

3XYUV by coordinate / Z by incremental

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4.7. CYLIND C.P (Find Cylinder Center)

This function is to find the center of a cylindrical object by locating three reference

points 1, 2and3as shown in below figure. Three reference points could be

anywhere around the cylinder as long as there is enough distance among them.

Steps are

(1). Press and Jog table to reference point 1.

(2). Press (EDGE MOVE) choose directionX+inEDGE DIR

when table stops, copy MACH Coordinate of reference point 1

to RECORD PT.0by moving the green bar to RECORD PT.0then press

button C .

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(3). Jog table to reference point 2. choose directionY-in EDGE DIR

when table stops, copy MACH Coordinate to RECORD PT-1 of

reference point 2.

(4). Jog table to reference point3. choose directionX-in EDGE DIR

when table stops, copy MACH Coordinate to RECORD

PT.2

(5). Move the green bar toCYLIND C.P., input GO, and press then

Work-table will automatically move to the center of the cylinder.

(NotePlease turn off AR before executing this function.)

4.8. CORNER MOVEfind corner position

(1). Press (CORNER MOVE)

(2). Select one START POS.(0~3)Setup move distanceDXand DY.

(3). Press , then work table will move to the corner

after measurement.

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CHAPTER 5. F.A.Q. & TROUBLE SHOOT

1.

Q: Why the message Short when auto cutting appear when start

machining?

A: In fact, short could be caused by many reasons. However, in most cases, if

start hole is not going straight down, the brass wire would be more likely

touch the work piece somewhere in the start hole, as the following graph

shows:

Solution

Press and, now, on the screen, the voltage meter is supposed to

show1V~7V. If not, move worktable with speed M orML

When voltage shows, press

and wait for voltage to comes up. When the voltage stops

coming up, press

(Note

Please use weak discharging energy.)

wire

work piece

Short circuit

JOG

Voltage meter

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In addition, other possibilities that causes short could be

(1). Waste wire is getting out of collection box and touches metal part or ground.

(2).Too high feed rate, but too weak cutting energy. In this case, either reduce

feed rate or to increase discharging energy (reduce OFF and AFF, or even

increase ON and AN) can resolve the problem.

2. Q: What should I do when wire breakage happens often?

A: Here are some suggestions for wire breakage:

(1). First, To check if water Knob is fully opened (turn left to open)? When

WL=6, water pressure is about 12kgw/cm2and WL=7, water pressure is

about 15kgw/ cm2. Keep pressure difference between upper/lower head less

than

1 kgw/cm2.

(2)Check if Water Cooler is working normally? Water temperature too high?

(3). Use weaker discharging energy. (Increase OFF and AFF)

Water Knob

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(4) Check the waste wire collection box. See if the wire is out of the box?

(5) Clean wire guide and its cooling holes.

(6) Are upper/lower Flush Nozzles damaged? If yes, replace them.

(7) Clean Power Contact (Energizer plate) and change contact position.

TipWhen it is difficult to rethread at wire-break location, move up Z axis up

and thread through to lower guide by hand when wire threading is done,

press to return to wire-break location to resume.

(Note: To avoid wire-break, use weak energy at initial 0.3mm as approach)

3. Q: How can I know what an ALARM message means?

A: There is an ALARM message lists in the computer that records all the

ALARM message and what it means. Check out the list by pressing

(SYSTEM MESSAGE). Ex: 10400means Data setup

NOT alloed during machining

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Method 2.Press the Emergency Stop button Turn off Rotary Switch and main

power After power recovers Turn on Main Power, Rotary

Switch and release Emergency Stop Press the Green Button

Snip and remove the wire (back

to wire-break location) (press twice quickly)

Thread wire call up S-Code

6. QHow do I make Taper Cutting? (Refer N.C. program to Chapter 6.2)

A: There are two variables, Zand I,are related to the setup of Taper Cutting;

the figure below shows how they are correlated to

I

Z

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Z (PROGRAM PLANE)is the base line of taper, and I (THICKNESS)is

the height of taper, which could be set as + or and will create

different taper shape. See figure below

Example A.

+I

IZ

Z

Ais taper degree. When Ais +, cutting wire

moves rightward; when , it moves leftward

ZBase line of taper or called Program Plane

IHeight of taper.G92X0Y0

G91Z30.I-30.

G01G42Y5.H1A3.

G02X5.Y5.J-5.

X-10.Y0.I-5.

X5.Y5.I5.

M02

Z=30 mm

30 mm

I=30 mm

I=30 mm

Z=30 mm

30 mm

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G92X0Y0

G91Z3.I27.

G01G42Y5.H1A-3.

G02X5.Y5.J-5.

X-10.Y0.I-5.

X5.Y5.I5.

M02

Example D.

8. QHow do I setup for UV Cutting(Refer N.C. program toChapter 6.3)

A: There are two variables, Zand I,are related to the setup of UV Cutting.

The figure below shows how they are correlated to

Example A. Work-piece height=30.0 mm, 10 mm10 mm square at bottom /

8.0mm circle at top.

Z=3

I=27

27 mm

Z

I

ZBase line of UV Cutting

IHeight of work-piece.

Z=0

I=30

8 mm

10 mm

30 mm

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Example B. Work-piece height=30.0 mm, 10 mm10 mm square at top / 8.0mm

circle at bottom.

Example C. Same dimension as Example A, but with a spacer (H1) put under thework-piece.

8 mm

I=30 + H1

Z=0 + H1

30 mm

SPACERH1

Z=30

I=30

10 mm

8 mm

30 mm

Z=0

I=30

8 mm

10 mm

30 mm

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CHAPTER 6. SAMPLE PROGRAM

6.1 Straight Cutting

PGM CONTENT DESCRIPTION

O0001; Program name

N0001 G92X0.Y0. Define start point as X=0, Y=0

N0002 G91 Use G91 coordinate system (Incremental)

N0003 G41G01X-3.500Y0.000H1S1545 Offset and cut 3. mm in X.

N0004 G01X0.000Y-5.000 Cut 5. mm in Y.

N0005 G01X-10.000Y0.000Cut 10. mm in X.

N0006 G01X0.000Y10.000 Cut 10. mm in +Y.

N0007 G01X10.000Y0.000 Cut 10. mm in +X.

N0008 G01X0.000Y-5.000 Cut 5. mm in Y.

N0009 M00 Halt

N0010 G40G01X3.500Y0.000A0 Offset cancelled and cut 3.5. mm in +X.

N0011 M02 End

NoteN (serial number) / H1 (offset amount) / S1545 (S-code 1545)

10

10 5

25

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(5). Press SIM DATA)to turn offMIRROW SWand

set VERTin CUT METHODand D COMPor H Parameter for

offset in SIM H. VER.

(6). Press SIM. EXECUTE

and begin the plotting.

Screen of OPEN NC

PGM.

Screen of OPEN NC

PGM.

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6.2 Taper Cutting

T=25. mm, 10mm2at 2 Taper

NO. CONTENT PROGRAM NAMEN0001 G92X0Y0 Define start point as X=0, Y=0

N0002 G91 Use G91 coordinate system (Incremental)

N0003 G41G01X-3.500Y0.000A2.H1S1545 Offset, cut 3.5 mm in X at 2 taper.

N0004 G01X0.000Y-5.000 Cut 5. mm in Y.

N0005 G01X-10.000Y0.000 Cut 10. mm in X.

N0006 G01X0.000Y10.000 Cut 10. mm in +Y.

N0007 G01X10.000Y0.000 Cut 10. mm in +X.

N0008 G01X0.000Y-5.000 Cut 5. mm in Y.

N0009 M00 Halt

N0010 G40G01X3.500Y0.000A0 Offset cancelled and cut 3.5. mm in +X.

3.5mm

N0011 M02 End

10 5 10

2510

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Operation Procedures

(1). Press .

(2). Lower down the upper nozzle and keep a distance of 0.2mm between upper

nozzle and work piece. For this, using thickness gage or one piece of 0.2mm

brass wire is recommended.

(3). Press (HOME SEARCH) and set 1 (ON) in Z.LOCK SW.Z to

fixate Z axis position.

(4). Press (OPEN NC PGM.)to call a program, O0304,

for example, then press (SURE EXECUTE)to

load it out.

(5). Press SIM DATA)to turn off MIRROW SW. and set

ANGLEin CUT METHODand D COMPor H Parameter foroffset in

SIM H.VER.)

(6). Press SIM. EXECUTEand begin the plotting.

(7). Press (SET DATA)for relative setup.

(8). Press (MEM SETTED)to turn on CTRL. SW.and select

CORNER TYPE.

(9). Zero local coordinate:

(10). Press (MEM. PATH) to start cutting.

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6.3 UV Cutting

UV cutting a Dia. 8mm circle on top and 10 mm2square at bottom. T=25 mm.

NO. CONTENT PROGRAM NAMEN0001 G92X0Y0 Define start point as X=0, Y=0

N0002 G91 Use G91 coordinate system

(Incremental)

N0003 G41G01X-3.492Y0.000U-1.030V0.055H1S1545 G41offset leftward. Cut in X

=3.492mm, U=1.03mm, +V=0.055

mm.

N0004 G01X0.000Y-0.687U-1.064V0.358 Cut in Y =0.687mm, U=1.064mm,

+V=0.358mm.

N0005 G01X0.000Y-0.687U-1.157V0.670 YU+V cutting

N0006 G01X0.000Y-0.687U-1.307V1.002

N0007 G01X0.000Y-0.687U-1.510V1.361

N0008 G01X0.000Y-0.687U-1.761V1.755

N0009 G01X-0.786Y0.000U-1.310V1.475 XU+V cutting

N0010 G01X-0.786Y0.000U-0.902V1.257

N0011 G01X-0.786Y0.000U-0.526V1.108

N0012 G01X-0.786Y0.000U0.180V1.032

N0013 G01X-0.786Y0.000U0.536V1.108

N0014 G01X-0.786Y0.000U0.912V1.257

10 10

10 25

8

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NO. CONTENT DESCRIPTION

N0015 G01X-0.786Y0.000U1.321V1.475 X+U+V cutting

N0016 G01X-0.786Y0.000U1.773V1.755

N0017 G01X0.000Y0.786U1.493V1.304 +Y+U+V cutting

N0018 G01X0.000Y0.786U1.275V0.895

N0019 G01X0.000Y0.786U1.126V0.519

N0020 G01X0.000Y0.786U1.050V0.163

N0021 G01X0.000Y0.786U1.050V-0.186 +Y+UV cutting

N0022 G01X0.000Y0.786U1.126V-0.543

N0023 G01X0.000Y0.786U1.275V-0.919

N0024 G01X0.000Y0.786U1.493V-1.327

N0025 G01X0.000Y0.786U1.773V-1.779

N0026 G01X0.786Y0.000U1.322V-1.499 +X+UV cutting

N0027 G01X0.786Y0.000U0.913V-1.281

N0028 G01X0.786Y0.000U0.537V-1.132

N0029 G01X0.786Y0.000U0.181V-1.057

N0030 G01X0.786Y0.000U-0.168V-1.056

N0031 G01X0.786Y0.000U-0.525V-1.132

N0032 G01X0.786Y0.000U-0.901V-1.281 +XUV cutting

N0033 G01X0.786Y0.000U-1.309V-1.499

N0034 G01X0.786Y0.000U-1.761V-1.779

N0035 G01X0.000Y-1.067U-1.596V-0.896 YUV cutting

N0036 G01X0.000Y-1.067U-1.448V-0.027

N0037 M00 Halt

N0038 G01X0.000Y-0.400U-1.254V0.022 YU+V cutting

N0039 G01X0.000Y-0.400U-1.118V0.047

N0040 G01X0.000Y-0.400U-1.044V0.054

N0041 G01X0.000Y-0.400U-1.033V0.055

N0042 G01X0.000Y-0.400U-1.085V0.059

N0043 M00 Halt

N0044 G40G01X3.492Y0.500U0V0 G40offset cancelled. +X+Y cutting and move

to U=0 Y=0.

N0045 M02 End

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(1). Press




(3). Press (HOME SEARCH)and set 1 (ON) in Z.LOCK SW.Zto


(4). Press (OPEN NC PGM.)to call a program, O0304,

for example, and then press (SURE EXECUTE)to load it out.

(5). Press twice (SIM DATA)to turn off MIRROW SW

and set VERTinCUT METHODand D COMPor H Parameter for offset

in (SIM H. VER.)

(6). Press SIM. EXECUTEand begin the plotting.

(7). Press (SETTED DATA)for relative setup.

(8). Press (MEM SETTED)to turn on CTRL. SW.and select

CORNER TYPE.

(9). Zero local coordinate:


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(1). Press .




(3). Press (HOME SEARCH)and set 1 (ON) in Z.LOCK SW.Zto


(4). Press (OPEN NC PGM.)to call a program,

O0304, for example, then press (SURE EXECUTE)to load it out.

(5). Press twice (SIM. DATA)to turn off MIRROW

SW and set VERTinCUT METHODandD COMPor H Parameter for

offset in (SIM H. VER)

(6) Press SIM. EXECUTEand begin the plotting.

(7). PressSETTED DATA)

for relative setup.

(8). Press (MEM SETTED)to turn onCTRL. SW.and select

CORNER TYPE.

(9).Zero local coordinate:


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No. Item Period Check Point Action Note

13Machine Dry Run

(5 axis full stroke)

Per

week

1.To keep ball-screw, Liner Guide

well-lubricated and not to rust, 6

times dry run per week is

mandatory.

2.Be sure in advance dry run will

not be interfered by objects like

work-piece, Bellow, Power

Cableetc.

3 Inject grease another 812 times

in Dry Run process while

jogging forward each axis.

4.Inject grease another 812 times

while Jogging backward eachaxis.

5.Lately, Jog each axis by full

stroke for at least 5 times.

14 Wire suction devicePer

monthNo suction or clogged clean

15 Cabinet FilterPer

monthDirty or dusty clean

16 Power Cabinet Permonth

Dusty Clean withvacuum

17 Z axis linear guidePer

month

Squeaking & not

smoothGreasing

18 U axis linear guide 3 monthSqueaking & not

smoothGreasing

19 V axis linear guide 3 monthSqueaking & not

smoothGreasing

20 X axis linear guide 3 month Squeaking & notsmooth

Greasing

21 Y axis linear guide 3 monthSqueaking & not

smoothGreasing

22 Water flow valve 3 month Clogged or dirtyTake of &

cleanM6,M7magnet valve

23 Conductivity probe 1 month Dirty Clean

24 Water Tank 3 month Debris accumulation Clean

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25 Z axis Ball screw 6 monthSqueaking & not

smoothGreasing

26 U axis Ball screw 6 monthSqueaking & not

smoothGreasing

27 V axis Ball screw 6 monthSqueaking & not

smoothGreasing

28 X axis Ball screw 6 monthSqueaking & not

smoothGreasing

29 Y axis Ball screw 6 monthSqueaking & not

smoothGreasing

30Upper/Lower

Nozzleper day

Water column not

concentrateReplace

31 Lower Head per dayDebris stuck & cause

short

Clean or

replace

32 Bellow per dayWater leak from

BellowReplace

33Water Conductivity

Meterper day

Conductivity does not

increase

Replace

resin

After 4 hours

deionization.

34 Wire Leading wheel per day Not running smoothlyClean or

replace

35 Paper Filter per dayFilter pressure over

21.4psi (1.5/2)

Replace

filter

Replace a pair ata time. Must be

disposed legally.

36Upper/Lower

Energizer3-5 day Rusty or worn

Clean withsolvent&changecontact

place.

Avoid solvent flow

into de-ionized

water

37 Upper Ground Wire Perweek

Ground wire worn Strapor replace

Screwed on Work

Table & PowerCabinet.

38 Lower Ground WirePer

weekGround wire worn

Strap

or replace

39 Upper/Lower GuidePer

week

Worn, cooling hole

clogged

Clean

or replace

40 Floppy DriverPer

monthDusty, disk unreadable

Use disk

clean kit

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41 Brush of motor 3 month Worn Replace

42 Upper Power Cable Per year Worn ReplaceBetween WHP &

Upper Head.

43

Lower Power

Cable Per year Worn Replace Grounding

44 Chiller Freon Per year Poor coolingRecharge

freon

wire - edm quick start

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