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Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer , Cheese & Food Technologist

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Page 1: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Cheese Making 101

Wisconsin Center for Dairy Research

Dean Sommer, Cheese & Food Technologist

Page 2: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking
Page 3: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Cheese 101

Page 4: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Cheesemaking is Simple

Unfortunately it isn’t easy

Page 5: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Is Cheesemaking an Art?

Or is it a science?

Page 6: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Cheesemaking is a Food Preservation Technique

Page 7: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Typical Composition of Milk and Cheese

Component Milk Cheddar Mozzarella

Water

Fat

Protein

Minerals

Lactose

pH

87.4

3.75

3.15

0.8

4.75

6.6

38

32

25

4.1

0

5.1

48

22

21

3.5

0.2

5.2

Page 8: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Bulk Truck on the Farm

Page 9: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Delivery Truck to Intake

Page 10: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Controlling the fat and protein content of the cheese milk

Fat ProteinMilk

Standardization

Page 11: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Pasteurization

Heat (thermal) process

1610 F 15 sec. 1450 F 30 min.

Page 12: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Pasteurization

Kills pathogens and other unwanted bacteria

Page 13: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

But . . .

Kills beneficial (flavor) bacteria andEnzymes too

enzymes

enzymes

Page 14: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

The engine for this process is starter culture

Page 15: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Starter cultures are bacteria

Coccus Lactococcus lactis ssp. lactisLactococcus lactis ssp. cremorisStreptococcus thermophilus

Rods Lactobacillus bulgaricusLactobacillus helveticus

Add Starter

Page 16: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking
Page 17: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Starter cultures are like bags of enzymes

lactoseprotein

peptidesacid flavor

enzymes

Fat

Page 18: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Annatto/Color

Page 19: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Add Rennet

• Rennets are enzymes

• Other terms used are coagulant and milk-clotting enzyme

• Any enzyme that coagulates milk

Page 20: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Rennet

Page 21: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Rennet

• Veal calf stomachs

• Microbial (vegetable)

• Fermentation Produced Chymosin

• Others

Page 22: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Adding Rennet

Page 23: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Cheese is like a sponge

Page 24: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Fat and

serum

are

trapped

Calcium ion “free calcium”

(ionic calcium from the milk,

or addition of calcium

chloride)

Rennet Coagulation(thin network = soft clot, small pores)

Casein micelles

Addition of coagulant

pH 6.4 - 6.6

Loss of protruding k casein

Ca ++

Cl- Cl-

Page 25: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

How do Cheesemakers decide when to cut?

Page 26: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Cut Coagulated Milk

Forms cubes, 1/4” or 3/8”

Curds shrink, expel water (whey)

Page 27: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking
Page 28: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Heat and Cook the Curds and Whey

101°F for 30 - 45 minutes for Cheddar90°F 118°F for 45 minutes for Swiss

98°F for 20 minutes for Brick

as you heat the curd, the curd shrinks, and more water is expelled

Page 29: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Separate the Curd from the Whey

Page 30: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Slabbing and Milling of Curd

Page 31: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Add salt

Press curd in form (hoop)

Press curd in hoop

Put cheese in saturated

salt solution

Or

When to Salt – Depends on Variety

Page 32: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Direct Salting

Page 33: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking
Page 34: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking
Page 35: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking
Page 36: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Brine Salting

Page 37: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Curing or Ripening

Develop desirable body, texture, flavor

Could be days, months or years, depends on the cheese

Mozzarella 1 week to 2 monthsCheddar 1 month to yearsCottage Cheese 1 day to 1 monthParmesan years

Page 38: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Review of Cheese Varieties and Specialty Cheeses

Page 39: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Chandan. 1997. Dairy-based Ingredients39

Cheeses

Unripened cheeses, made by

coagulating milk proteins with

acid, e.g., soft cheeses like

cottage, cream, Neufchatel,

Paneer, Quarg, etc.

Ripened cheese, made by

coagulating with enzymes

(rennet-type) and culture aids

Bacterial ripened Mold ripened

Internal External Internal External

Cheddar

Swiss

Colby

Edam

Gouda

Gruyere

Romana

Provolone

Parmesan

Brick

Trappist

Limburger

Liederkranz

Muenster

Monterey Jack

Port du Salut

Blue

Roquefort

Gorgonzola

Stilton

Camembert

Brie

Classification of

Cheeses by Type of

Ripening

• Cheddar

• Colby/Monterey Jack

• Swiss

• Edam /Gouda

• Romano

• Provolone

• Mozzarella

• Parmesan

• Muenster

• Brick

• Trappist

• Limburger

• Liederkranz

• Gruyere

• Esrom

• Comté

• Port du Salut

• Reblochon

• Tilsit

• Blue

• Roquefort

• Gorgonzola

• Stilton

• Danableu

• Rosenbourg

• Bleu d’Auvergne

• Blue Shropshire

• Camembert

• Brie

• Cambozola

• Coulommiers

• Saint André

Page 40: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

The Cheesemaker is the Ultimate Analytical Tool

Eyes

Nose

Mouth

Ears

Hands

Page 41: Wisconsin Center for Dairy Research - American Cheese Society · Cheese Making 101 Wisconsin Center for Dairy Research Dean Sommer, Cheese & Food Technologist. Cheese 101. Cheesemaking

Wisconsin Center for Dairy Research

Funded in part by

Wisconsin Milk Marketing Board

Dairy Management, Inc./Dairy Research Institute

CDR Industry Team