wmea 2003 - ptu

THIS IS GE

We are a global Technology, Services and Financial company

going where very few can follow…

THIS ISTHIS IS

a company with an outstanding heritage

> Founded by Thomas Edison in 1878 as the Edison Electric Co.

> The only company listed in the Dow Jones Industrial Index today that was also included in the original index in 1896

> 13 global businesses operating in more than 100 countries

> 315,000+ employees worldwide

> $132 billion in revenue in 2002

> $53 billion in international revenue in 2002

A tradition of leadership

THIS ISTHIS IS

a company with a history of innovationOur business is built on innovation and leadership

> 1879–Edison invents the first carbon-filament incandescent lamp

> 1913–GE’s William D. Coolidge develops hot cathode, high vacuum X-ray tube, enabling first commercially practical X-ray device

> 1933–General Electric Credit Corporation formed to help consumers purchase GE appliances over time

> 1942–GE develops aircraft jet engine

> 1952–Daniel W. Fox develops LEXANTM

polycarbonate resin–a transparent plastic of unsurpassed impact resistance

> 1963-GE pioneers the first electric drive system for large haul trucks

> 1983–Global Research and Medical Systems develop magnetic resonance imaging

> 1995–GE introduces its first version of the GE90®, today’s GE90-115B is worlds most powerful jet engine

transportation systemsOne of the world’s leadingsuppliers to the railroad, transit,and mining industries

QUICK FACTSLocomotives, OHV Drive Systems, Speciality Products, Signaling Systems, Value Added Services, Information Technology

PRESIDENT AND CEO: Charlene T. Begley

2002 REVENUES: $2.3 billion

THIS IS

THIS ISTHIS IS

a world of experience in mining solutionsTM

GE pioneered electric drive systems for the mining industry

> Introduced the first electric drive system for haul trucks in 1963

> ~9,000 systems delivered

> ~3,600 systems currently in operation in 30+ countries

> Comprise 60% of the installed base

> Introduced first AC drive system for haul trucks in 1996

> GE continuously invests in OHV products and services

THIS ISTHIS IS

a company with global presenceOver 3,600 systems operating in more than 30 countries

CanadaCanada280 trucks280 trucks

USAUSA765 trucks765 trucks

MexicoMexico100 trucks100 trucks

South AmericaSouth America660 trucks660 trucks

EuropeEurope220 trucks220 trucks

AfricaAfrica300 trucks300 trucks

Middle EastMiddle East65 trucks65 trucks

FSUFSU125 trucks125 trucks

SE AsiaSE Asia50 trucks50 trucks

IndiaIndia330 trucks330 trucks

Australia/N.Z.Australia/N.Z.475 trucks475 trucks

ChinaChina320 trucks320 trucks

THIS ISTHIS IS

GE set the standard for drive systemsUnmatched productivity in all haul classes delivering more than 50,000,000 tons every day

7GEGE776776

7GEGE7877877GEGE788788

1963 2003

GE Product Line

120t

170t

150t

190t

240t

7GEGE772772

7GEGE791791

THIS ISTHIS IS

accelerating the pace of innovationGE leads the industry in AC drive system advancement

GEB232001

GEB23GEB2320012001

GE150ACTM

GEB252002

GE240ACTM

GE320ACTM

GDY85/GDY1061996/2002

GDY1082003

GE360ACTM

THIS ISTHIS IS

GE OHV drive system control through the years GE OHV leads the industry in control system development

Series (Type E)

SepEX

STATEX (I)

STATEX (SSL) II

STATEX III

AC Drive

INVERTEX1996 - 2003

2001 - Present

1989 - 2002

1983 - 1996

1978 - 1986

1976 - 1982

1971 - 1984

Self-Separate1964 - 1981

STATEX IIIE2002 - Present

2,467

1,313

505

850

1,827

1,389

312

25

261

Drive System Interface Advancements

THIS ISTHIS IS

Two-tiered approach for communicating with GE OHV drive system

− On-Board 2 DD

− Dos PTU

STATEX III Interface Options

THIS ISTHIS IS

Three tiered approach for communicating with GE OHV drive system

− On-Board In-Cab DID Panel

− pocketPTUTM

− wPTU Toolbox

INVERTEX™ Interface Options

wPTU

GE OHV DID Panel:Diagnostic Information Display

THIS ISTHIS IS

DID PanelOn-board Partner

>Mounted in Operators Cab- Always on, Always communicating

>Adapted from GETS locomotive

>Functionality Advances in Version 20 SW

>40 Character, 2 Line Display

>Supports Multiple Languages

>Softkey or numeric keypad

THIS ISTHIS IS

DID PanelFeatures

>Rest/Test/Ready/Propel/Retard

>Visibly verifies system mode to operator

Indicates Propulsion

Mode

Indicates Propulsion

Mode

Indicates System Status


> Modes Display> Event Display> Test Options> Information Menu> Inverter Cutout> Other

THIS ISTHIS IS

DID PanelFeatures

>Displays active events

>Provides interactive event list

>Provides troubleshooting assistance

>Enables one to reset active events



Event List Navigation

Event List Navigation

Reset Events

Reset Events

> Modes Display

> Event Display> Test Options> Information Menu> Inverter Cutout> Other

THIS ISTHIS IS

DID PanelFeatures

>F4 Main Menu

>V20 adds a second level of menu options

>Test/Info/Inverter Cutout


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DID PanelFeatures

>Self-load Testing - Loadbox

>Filter Capacitance Test

>Fiber Optic/Gate Drive Test

>Speedometer Test

> Modes Display> Event Display

> Test Options– Load Box– Capacitor Test– Fiber Optic/Gate Drive Test– Speedometer Test

> Information Menu> Inverter Cutout> Other

THIS ISTHIS IS

DID PanelFeatures

>Eliminates need for laptop for system self-load

>Engine Gross Horsepower to Alternator

>Allows one to manually adjust Horsepower

>Clear Ground Faults after truck wash




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DID PanelFeatures

>Measure Link Capacitance

>Eliminates need for special capacitance meter

>Aid in various troubleshooting




THIS ISTHIS IS

DID PanelFeatures

>Manually operate gate drive power supplies to check fiberoptics

>Aid in inverter troubleshooting


> Test Options– Load Box– Capacitor Test– Fiber Optic/Gate Drive

Test– Speedometer Test


Appropriate warnings

are displayed

Appropriate warnings

are displayed

THIS ISTHIS IS

DID PanelFeatures

>Calibrates truck speedometer by indicating a desired system speed output to truck-builder supplied dash mountedspeedometer

>Insures operator indicated speed and drive system speed agree




Manually adjust speed output

Manually adjust speed output

THIS ISTHIS IS

DID PanelFeatures

>Conveniently check drive system set-up, software version

>Conveniently access drive system operating and historic data

> Modes Display> Event Display> Test Options

> Information Menu– Software Version– Overspeed– View Parameters– View Statistics

> Inverter Cutout> Other

THIS ISTHIS IS

DID PanelFeatures

>View mine adjustable speed limits§Unloaded (empty)§Loaded (nominal payload)§Overloaded (truck-builder weigh system input)§Reverse (direction of travel)

>Conveniently verify truck speed limits




THIS ISTHIS IS

DID PanelFeatures

>Look at key drive system values in real-time>Analog inputs, Engine speed, Voltages

Currents, Horsepowers, Speed, etc. (~170)

>View system parameters without external devices




THIS ISTHIS IS

DID PanelFeatures

>Review key historical truck operating statistics>Hours, Number of occurences, etc.>In various time-based formats>Real-time accessible

>Aid in Preventive Maintenance operations




THIS ISTHIS IS

DID PanelFeatures

>Eliminates hardware with its associated reliability

>Enables unloaded vehicle to limp home

> Modes Display> Event Display> Test Options> Information Menu


THIS ISTHIS IS

DID PanelFeatures

>Simplifies the truck software configuration

>Standardizes software downloading process across fleet

>Eliminates the need for individual truck configuration files


– Truck Configuration• Pedal Calibration• Truck Identification

THIS ISTHIS IS

DID PanelFeatures


> Truck Configuration– Pedal Calibration– Truck Identification >Automates pedal calibration process

>PSC/TCI processor calculates pedal inputs

>Eliminates error in pedal calibration

>Detects need for pedal calibration and notifies operator>Pedal drift based on HP call>new software installation

THIS ISTHIS IS

DID PanelFeatures

>End-users assigned truck identification input

>Assigns unique filenames of data based on truck id


> Truck Configuration– Pedal Calibration– Truck Identification

GE OHV wPTU Toolbox

THIS ISTHIS IS

> Portable solution for communicating with OHV drive systems

> Multiple functionality in one unit

> Windows-based software for all platforms

> Aids in system diagnostics

> Provides real-time graphical capability of system events and parameters

> Provides window to system operation

wPTU™Complete Toolbox

THIS ISTHIS IS

> Ease of Installation> Supports multiple versions> Easy to Use> Maintain Screen Layout – Minimize

Training Impact> Maintain all current DOS toolkit

functionality> Mouse Optional – Keyboard

Shortcuts for Everything> Improve troubleshooting tools> Improve online tool support> Compatible with all MS Windows™

operating systems

Key Design CTQ’s – wPTU

wPTU

THIS ISTHIS IS

PTU

Stat Uploads

OEM &MineCFGs

SoftwareDownloads

PasswordUtility

OHV Windows Portable Test Unit

& Toolbox

Graphing

Unit Conversion

CSV FileSupport

ConsolidatedDownload

> Take multiple MS-DOS based tools and convert to a windows based platform

> Maintain all previous functionality while adding several additional features.

Major Upgrade to Proven Application

Real TimeSaving

20 msdata

logging

THIS ISTHIS IS

> Easy Installation> PSC/TCI software downloads> Password Structure> “Offline”/Training Mode> Mine & OEM Config Utilities> PTU Applications

– Login– Real-time Screens– Event Screens– Statistical Screens– Manual Self-Test

> New Features

> Standard Windows Installation> Creates Shortcuts and Start Menu Options

– PTU AC– PTU DC

> Bundles AC and DC toolkits together or separately> Supports multiple Versions being installed on laptop> Distributed Via CD-ROM or internet (if preferred)

wPTU Features

THIS ISTHIS IS

> Easy Installation

> PSC/TCI software downloads

> Password Structure> “Offline”/Training Mode> Mine & OEM Config Utilities> PTU Applications


> New Features

> Option From Startup Screen– All panels– All systems

> “One Touch” downloading> Minimize Downloading time

Available with Statex III Enhanced Systems

Available with Statex III Enhanced Systems

wPTU Features

THIS ISTHIS IS

> Easy Installation> PSC/TCI software downloads

> Password Structure> “Offline”/Training Mode> Mine & OEM Config Utilities> PTU Applications


> New Features

> Screens customized based on drive system> Screens customized based on approval level of user > Allows tremendous flexibility in creating screens and

Menu’s– Show only what is appropriate for the end –user– Differentiates between OEM’s

wPTU Features

THIS ISTHIS IS

> Easy Installation> PSC/TCI software downloads> Password Structure

> “Offline”/Training Mode> Mine & OEM Config Utilities> PTU Applications


> New Features

> True offline / Training mode. Everything is the same except for communication

> All password levels / privileges applied.> After choosing Panel and entering password, system will

prompt for the truck type.

wPTU Features

THIS ISTHIS IS

> Easy Installation> PSC/TCI software downloads> Password Structure> “Offline”/Training Mode

> Customized for Mine & OEM Specific Options

> PTU Applications– Login– Real-time Screens– Event Screens– Statistical Screens– Manual Self-Test

> New Features

> Mine and OEM configuration utilities replaced with Single Windows Utility

wPTU Features

THIS ISTHIS IS

> Easy Installation> PSC/TCI software downloads> Password Structure> “Offline”/Training Mode> Mine & OEM Config Utilities

> PTU Applications– Login– Real-time Screens– Event Screens– Statistical Screens– Manual Self-Test

> New Features

> Revised Login Screen> Auto-baud and Comm port detection.

– Software searches until panel is found

> Enter PTU in “Normal” or “Offline/training” mode> Launch PTU, Software download, dumb terminal or

view publications> Enter password

wPTU Features

THIS ISTHIS IS


> PTU Applications– Login

– Real-time Screens– Event Screens– Statistical Screens– Manual Self-Test

> New Features

> Multiple screens can be opened at once> Default measurement unit, can be changed

> Color changes when unit falls outside a pre-defined range (red up, yellow down)

> Mouse-over help

Batt volts out of

range - low

Batt volts out of

range - low

wPTU Features

THIS ISTHIS IS


> PTU Applications– Login– Real-time Screens

– Event Screens– Statistical Screens– Manual Self-Test

> New Features

> Screen available, include– Event Summary – list of recent events (300)– Trigger data – data from each event in summary– 5-sec packs – 4.5 second of data before fault and 0.5 seconds after

fault> Table screens (Event Summary) can be sorted via column headers> Graphing of saved datapacks

wPTU Features

THIS ISTHIS IS


> PTU Applications– Login– Real-time Screens– Event Screens

– Statistical Screens– Manual Self-Test

> New Features

> Profiles, counters and configuration data (serial) screens from dos tool ported to wPTU

> Quick graphing of profiles

wPTU Features

THIS ISTHIS IS


> PTU Applications– Login– Real-time Screens– Event Screens

– Statistical Screens– Manual Self-Test

> New Features

> Practical application of system statistics> Application tailored maintenance planning

ID Descrip Units Start Today Yesterday This Month

301 Truck Life Hours 31-Mar-03 0 0 0302 Control Pwr On Hours 31-Mar-03 8 21 52303 Engine Oper. Hours 31-Mar-03 7 21 51304 Engine Idle Hours 31-Mar-03 1 7 14305 Truck Operate Hours 31-Mar-03 6 21 49306 Truck Parked Hours 31-Mar-03 1 0 2307 Truck Travel Miles 31-Mar-03 80 173 521308 Truck Travel K/M 31-Mar-03 130 281 842309 Wheel 1 Oper. Hours 31-Mar-03 4 12 32310 Wheel 2 Oper. Hours 31-Mar-03 4 12 32311 Propel Forward Hours 31-Mar-03 3 7 21312 Retard Forward Hours 31-Mar-03 1 3 9313 Propel Mode Hours 31-Mar-03 3 7 21314 Retard Mode Hours 31-Mar-03 1 4 10315 CPR Pickup Times 31-Mar-03 0 1 1316 GF Pickup Times 31-Mar-03 6 8 23317 GFR Pickup Times 31-Mar-03 12 16 45318 RP1 Pickup Times 31-Mar-03 261 807 1772319 RP2 Pickup Times 31-Mar-03 298 500 1614321 Dump Body Up Times 31-Mar-03 20 96 184

Counters in CSV Format

Counters in CSV Format

Product Service Bulletin

Product Service Bulletin

wPTU Features

THIS ISTHIS IS


> PTU Applications– Login– Real-time Screens– Event Screens– Statistical Screens

– Manual Self-Test> New Features

> TCI manually test digital outputs> PSC manually test digital outputs

wPTU Features

THIS ISTHIS IS


> New Features– Real Time Data Saving– Graphing– Unit Conversion– Consolidated Download– Help

> Ability to save real-time screen data to file.– Playback – Graph

> Can Save Multiple Screens at the same time.> Convert any saved screen to *.csv format> Automatically assigns unique filenames

– 2700hp_psc_realtime_1789_0930_082701.ptu

wPTU Features

THIS ISTHIS IS


> New Features– Real Time Data Saving

– Graphing– Unit Conversion– Consolidated Download– Help

> Graphing Icon enabled on “Real Time” screens> Can choose up to 10 variables per graph > Multiple Y - Axis> Customize and save graph setups> Graphs as “scrolling Stripchart”> Can save graph snapshots as JPG’s> Can start multiple graph windows

wPTU Features

THIS ISTHIS IS




> Playback Graph Icon> Choose any variable in the saved pack data

– Real time saves– 5 second packs

> “Auto-scale” variables

wPTU Features

THIS ISTHIS IS




> Profile graphing> Counters

– PSC/TCI/Inv Event summaries

> Multiple bar graphs

wPTU Features

THIS ISTHIS IS


> New Features– Real Time Data Saving– Graphing

– Unit Conversion– Consolidated Download– Help

> All variables have a default unit > PTU user can select the unit format to be displayed

– Deg C or Deg F?– MPH or KPH?– Ft-lbs or Newtons?

> Settings saved for future use

wPTU Features

THIS ISTHIS IS

> One Touch Download of all Panel Information.– Event Summary– Trigger Data– 5 sec pack summary– 30 – 5 sec packs– Stat Profile UPL file– Stat Counter UPL file– Stat Serial UPL file

> Auto-names all files in a directory based on truck # and date> Eliminate mistakes.


> New Features– Real Time Data Saving– Graphing– Unit Conversion

– Consolidated Download– Help

wPTU Features

THIS ISTHIS IS


> New Features– Real Time Data Saving– Graphing– Unit Conversion– Consolidated Download

– Help

wPTU Features

> Windows Style Help– Index– Keyword search

> Three Levels of help– Application Help– Screen Help– Mouse-over Help

THIS ISTHIS IS


> New Features– Real Time Data Saving– Graphing– Unit Conversion– Consolidated Download

– Help

wPTU Features

> Links to Manuals

> Links to Drawings, etc.

Access Publications from wPTU

Access Publications from wPTU

pocketPTU™

THIS ISTHIS IS

pocketPTU™The Next Generation

>Handheld solution for communicating with OHV Drive Systems

- Small/Lighweight- Instant on- $ vs. Laptops$$$

>pocketPTU™ runs a subset of the full wPTU Toolbox features (~75% of wPTU features)

>Runs on the pocketpc™ platform

>Communicates via RS-232 Serial Port

>Other pocketpc™ applications

Compaq Ipaq – actual device may vary

THIS ISTHIS IS

pocketPTU™Key Design CTQ’s

Compaq Ipaq – actual device may vary

> Ease of Installation> Easy to Use> Maintain Screen Layout – Minimize

Training Impact> Maximize wPTU Toolbox functionality> Add troubleshooting tools> Compatible with all pocket pc devices

THIS ISTHIS IS

pocketPTU™Features

>Ease of Installation

>Easy to Use

>Maintain wPTU Screen Layout

>Maximize wPTU Toolbox functionality

>Add troubleshooting tools

>Compatible with all pocket pc devices

> Various formats for software deployment– Compact flash cards, SD Cards– Hotsync file from laptop– Infra-red from device to device

> One tap installation

> Can be installed on multiple devices multiple times from common installation source

THIS ISTHIS IS

pocketPTU™Features 1) Start1) Start

2) GePTU2) GePTU


>Easy to Use–Start-Up–Main Screen–Off-Line Mode–Menu Choices–Real-Time Screen–Config. Parameters–Event Summary–Saving & Loading Event

Data





THIS ISTHIS IS


Connection Status

Connection Status

Comm / Nocomm Mode

Comm / Nocomm Mode

Truck Type: 2700 / 150ton / 240ton

Truck Type: 2700 / 150ton / 240ton

PSC/TCI Software Version

PSC/TCI Software Version

PDA’s Comm Port

PDA’s Comm Port

PocketPTU™ Version

PocketPTU™ Version

Menu Area

Menu Area



Data





THIS ISTHIS IS


Check For Offline Mode

Check For Offline Mode



Data





THIS ISTHIS IS


Real Time Data

Select To monitor PSC or TCI in Real Time

Real Time Data

Select To monitor PSC or TCI in Real Time

Configuration Parameters

Configuration Parameters



Data





THIS ISTHIS IS


Event Summary And Trigger Data

Event Summary And Trigger Data

> Event Summary & Trigger Screens

> Reset Events

> Erase Events

> Save / Load Summary & Trigger Data

>Drive System Test



Data





Perform drive system tests from handheld device

Perform drive system tests from handheld device

THIS ISTHIS IS


Modes / Speeds

Modes / Speeds

DigitalsI/O

DigitalsI/O

PSC/TCI Serial

PSC/TCI Serial

InvertersInverters

AnalogAnalog

> wPTU Screen Broken into Numerous Sections

> PocketPTU™ shows One Section at a time


>Easy to Use

>Maintain wPTU Screen Layout – Minimal Training

>Real-Time Screen–Analogs/Digitals/TCI-PCI Serials–Modes – Speeds / Inverters / Quick View Glance




THIS ISTHIS IS


Tap View to switch between Screen Sections

Choose each Real Time

Area

Choose each Real Time

Area


>Easy to Use






THIS ISTHIS IS


AnalogAnalog

SerialsSerials


>Easy to Use






THIS ISTHIS IS


Modes / Speeds

Modes / SpeedsInvertersInverters


>Easy to Use





>Compatible with all pocket pc devices Drive System

Status Screen

Drive System Status Screen

THIS ISTHIS IS


Event Summary

Screen Fills Table

Event Summary

Screen Fills Table

Sort on any headers

Sort on any headers

Choose any Event, and tap on

go to Trigger

Data

Choose any Event, and tap on

go to Trigger

Data

Shows Current

and Total Events in

queue

Shows Current

and Total Events in

queue


>Easy to Use



-Event Summary–Events–5-second data pack–File–Trigger Screen

-Saving & Loading Event Data



Tap Begin Download to File Screen

Tap Begin Download to File Screen

THIS ISTHIS IS


Reset All Active Events

Reset All Active Events

Erase Events

on Target

Erase Events

on Target


>Easy to Use



-Event Summary–Events–File–Trigger Screen




Go to Trigger

Data

Go to Trigger

Data

THIS ISTHIS IS


Save Event Summary/Trigger

Data

Save Event Summary/Trigger

Data

Load Previously Saved Files

Load Previously Saved Files


>Easy to Use







THIS ISTHIS IS


All Real Time Screens available

All Real Time Screens available

View Snapshot of Event when it

occurred

View Snapshot of Event when it

occurred

Navigate Event List

Navigate Event List


>Easy to Use


>Maximize wPTU Toolboxfunctionality





THIS ISTHIS IS


Choose a File

Choose a File

Shows All available files on Device

Shows All available files on Device

Cancel to return

without loading

Cancel to return

without loading


>Easy to Use



-Event Summary-Saving & Loading Event Data



THIS ISTHIS IS



>Easy to Use





> Adobe Reader for pocketpc

>Distribute manuals/prints with software>GEKs, System schematics

THIS ISTHIS IS



>Easy to Use




>Compatible with all pocketpc devices

> Off-the-shelf devices evaluated>Compaq/HP>Dell*>Viewsonic

>Complete List of device suppliers go to >http://www.pocketpc.com

*Custom communication cable required

THIS ISTHIS IS

pocketPTU™The Next Generation

>AC Tool Available August 2003

>DC Tool Available 4th Quarter 2003

>Future development includes wireless consideration

Compaq Ipaq with Ruggedized Case shown –actual device may vary

THIS ISTHIS IS

Contact Area Manager for more information/ demonstration

- Larry Bench (Powder River) – (307) 262-1396- Geoff Garcia (Western US) – (801) 561-1865- Ken Nedley (Eastern Canada) – (814) 875-6215- Brian Stoney (Western Canada)– (403) 485-2622- Jim Welch (Eastern US) – (276) 322-2259

INVERTEX™ Interface Options

wPTU™ - Complete Toolbox

DID Panel - On-board Partner

pocketPTU™ - The Next Generation

wmea 2003 - ptu

Documents

electric drive systems

ohv drive systems

years ge ohv

ge appliances

medical systems

edison electric

mining industry

ohv products