Customer Success StoriesWonderware Manufacturing Execution Solutions for Industry

Wonderware MES Customer Testimonial

““Better inventory visibility is the the most important operational impact achieved with Wonderware MES Software.””

TVID: 3B6-34A-896

About Wonderware ManufacturingExecution SolutionsWelcome to a collection of success stories fueled by the use of Wonderware Manufacturing Execution Systems (MES) — companies powered by Wonderware Operations, Performance, Quality, InBatch and Workflow.

These customers, concerned with visibility, productivity, safety, compliance and operations agility have turned to Wonderware for scalable, adaptable solutions that can grow as needs or process demands expand.

Wonderware Manufacturing Execution Solutions can span single, multiple, or global sites, creating a standard platform that can be extended, enriched and distributed. Have a specific industry challenge? Turn to Wonderware—our MES Solutions have been chosen by industrial companies, from food to specialty chemicals to CPG.

So join our 200,000+ customer base, and enjoy greater productivity, operations transparency and responsiveness using Manufacturing Execution Solutions from Wonderware.

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www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software Engineer, Global 500 Professional Services Company

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Enterprise Integration The challenge of most MES products is to connect to the real-time process and automation equipment. Not Wonderware — we’ve excelled at integrating the plant to business world for over 25 years. Hardware-agnostic integration solutions give you the flexibility to use Wonderware regardless of age, type, or variety of plant architecture you may have.

Wonderware MES TechFacts73% of surveyed MES customers find Wonderware MES Software’s integration with automation and SCADA differentiates it from the competition.

TVID: B3E-B7D-072

Survey of 30 users of Invensys Wonderware Manufacturing Operations Softwarewww.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software

H I G H P E R F O R M A N C E M A N U F A C T U R I N G S O L U T I O N S

Defects happen in the blink of an eye.

Make decisions at the speed of your process.With Wonderware Manufacturing Execution Systems, quality data is collected and analyzed in real time from your operator and your control systems; helping to ensure quality, safety and compliance—in the blink of an eye.

For more information, download our white paper at software.invensys.com/speedyMES.

© Copyright 2014. All rights reserved. Invensys and Wonderware are trademarks of Invensys Systems, Inc., its subsidiaries or affiliates. All other brands and product names may be trademarks of their respective owners.

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TVID: 7EB-7EF-FB5

Challenges • Purchased Wonderware MES software for the following reasons:

– Its functional fit to their needs and strategy

– Its total cost – Its facilitation of multi-plant deployments – Existing Wonderware software and investment

• Finds the following Wonderware MES capabilities differentiate it from the competition:

– Integration with automation and SCADA – Enterprise integration

Use Case • Uses the following software capabilities from Wonderware Manufacturing Execution System software:

– Wonderware Enterprise Integrator

• Utilizes the following Wonderware MES software functionalities:

– Paperless work order execution/ electronic recordkeeping

– Traceability and product genealogy – Bill of material handling – Procedure steps

Results • Realized the following benefits with Wonderware MES software:

– Improved asset utilization (uptime and OEE)

– Reduced regulatory compliance costs

Case Study: Regulated Products Manufacturer Reduces Regulatory Compliance Efforts with Wonderware MES

TechValidate Survey of a Small Business Consumer Products Company

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www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software

“With Wonderware Equipment Operations Module, improved raw material and product tracking gives African Explosives Limited a far greater degree of quality control, enabling the company to maintain product consistency and process improvements.”

RESULTS

— Ronald HugginsControl Systems Engineer

African Explosives LimitedIndustry: Metals, Minerals & Mining

Wonderware® Equipment Operations ModuleWonderware Historian®

Wonderware System Platform®

Wonderware Industrial Application Server®

Products

African Explosives Limited gives its customers more bang for the buck with help from Wonderware MES

• African Explosives Limited now has an accurate and reliable tracking system

• The Wonderware technology solution has improved the company’s competitive positioning by enabling it to deliver high-quality explosives to the mining and construction industries

• Elimination of paperwork has resulted in a significant reduction in errors associated with the prior manual reporting system

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“This first phase of implementation of Schneider Electric software has paved the way for all sections of the plant to be integrated into one system. Future upgrades will be more cost effective, not only from a financial perspective, but also from an implementation time and downtime point of view.”

Plascon PaintsIndustry: Chemicals

Wonderware InBatch®

Wonderware InTouch® HMIWonderware HistorianWonderware System Platform

Products

— Andrew AlexanderNational Engineering Manager

RESULTSPlascon Paints a Brighter Production Picture with Help from Wonderware InBatch and InTouch

• Plascon significantly improved product quality and established a set of technology protocols to simplify future upgrades

• InBatch has successfully optimized recipe management and execution to improve productivity and cost efficiencies

• The Wonderware solutions provide a highly scalable and flexible infrastructure, enabling the company to easily implement the same system in other plants

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Wonderware Recipe Manager Plus

NEW PRODUCT!

Efficient Recipe Formula Management

Wonderware Recipe Manager Plus software reduces the effort to manage your product formulations and set up specifications on automated production equipment and machines in manufacturing. Powerful, ready to use configuration and operator user interface functionality, deep governance (role-based security, change management with item versioning and approval) and electronic history records offer fast time to value and empower your operational teams to improve productivity and quality.

Prepare Make Pack

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Prepare Make Pack

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Formula

SUMMARYWonderware Recipe Manager Plus provides easy to use recipe formula management in a secure, web-based client/server environment. Flexible integration and connectivity enables formula parameter download to any automation system.

BUSINESS VALUEWonderware Recipe Manager Plus software improves operational efficiency, ensures repeatable quality and increases your business agility to take new products faster to market.

Read the datasheet

TVID: 2D8-474-D09

Case Study: Large Enterprise Chemicals Company improves Quality and Productivity by more than 30%

Challenges • Purchased Wonderware MES software for the following reasons:

– Its functional fit to their needs and strategy

– Its ability to integrate to the process – Its facilitation of multi-plant deployments – Existing Wonderware software and investment

– Wonderware software reputation

• Finds the following Wonderware MES capabilities differentiate it from the competition:

– Integration with automation and SCADA

Use Case • Uses the following software capabilities from Wonderware Manufacturing Execution System software:

– MES/ Operations – MES/ Performance

• Utilizes the following Wonderware MES software functionalities:

– Paperless work order execution/ electronic recordkeeping

– Traceability and product genealogy – Bill of material handling – Procedure steps

Results • Realized the following benefits with Wonderware MES software:

– Increased productivity and throughput – Improved product quality – Improved production planning & scheduling

• Achieved the following improvements with MES software:

– Productivity: > 30% – Quality: > 30% – Equipment uptime: 10-20% – Manufacturing cost reduction: 20-30%

Testimonials“Traceability of parts data, recipe control and scheduling of workorders is the most important operational impact achieved with Wonderware MES software.”

TechValidate Survey of a Large Enterprise Chemicals Company

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Why Customers Choose Wonderware MES

What drivers influenced your purchase of Wonderware MES software?

Functional fit to our needs and strategy

Services availability

Total cost of ownership

TVID: B7E-117-675

Ability to integrate to the process

Facilitation of multi-plant deployments

Existing Wonderware softwareand investment

Wonderware software reputation

44%

63%

37%

74%

33%

22%

15%

Note: this is a multiple-choice question – response percentages may not add up to 100.

Survey of 27 users of Wonderware MESwww.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software

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TVID: 01D-199-DEC

Case Study: Lexmark International, Inc.

Ulises Irigoyen, Senior IT Manager, Lexmark International, Inc.

Challenges • Purchased Wonderware MES software for the following reasons:

– Its ability to integrate to the process – Existing Wonderware software and investment

• Finds the following Wonderware MES capabilities differentiate it from the competition:

– Integration with automation and SCADA – Workflow

Use Case • Uses the following software capabilities from Wonderware Manufacturing Execution System software:

– MES/ Operations – MES/ Performance – Supply Chain Connector

• Utilizes the following Wonderware MES software functionalities:

– Traceability and product genealogy – Bill of material handling – Inventory management – Procedure steps

Results • Realized the following benefits with Wonderware MES software:

– Improved asset utilization [uptime and overall equipment effectiveness (OEE)]

– Improved product quality

• Achieved the following improvements with MES Software:

– Productivity: 20-30% – Quality: 10-20% – OEE: 20-30% – Manufacturing cost reduction: 5-10%

Testimonials“The most important operational benefit achieved using Wonderware MES Software is the improved quality assurance by having bill of materials (BOM) validations.”

More Case Studies

www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software

© Copyright 2014. All rights reserved. Invensys and Wonderware are trademarks of Invensys Systems, Inc., its subsidiaries or affiliates. All other brands and product names may be trademarks of their respective owners.

H I G H P E R F O R M A N C E M A N U F A C T U R I N G S O L U T I O N S

Make decisions at the speed of your process.

Make changes faster than you can say “batch.”

Your processes move fast but you need to move faster—understanding how your brand, profitability and energy can be impacted by a simple line fault. Using Wonderware MES, we give you the insight into performance to avoid quality, yield or compliance errors, maintaining optimum operational conditions.

We’ve asked the leading industry analyst, ARC Advisory Group, to give us their insights on MES. Download this White Paper to see for yourself at software.invensys.com/fastbatch.

TVID: 60E-A01-0C1

Case Study: Global 500 Industrial Manufacturing Company Bases Operations on Wonderware MES

TechValidate Survey of a Global 500 Industrial Manufacturing Company

Challenges • Purchased Wonderware MES software for the following reasons:

– Its functional fit to their needs and strategy

– Its total cost – Its ability to integrate to the process – Wonderware software reputation

• Finds the following Wonderware MES capabilities differentiate it from the competition:

– Inventory management – OEE and downtime tracking – Enterprise integration – Workflow

Use Case • Uses the following software capabilities from Wonderware Manufacturing Execution System software:

– MES/ Operations – Supply Chain Connector

• Utilizes the following Wonderware MES software functionalities:

– Paperless work order execution/ electronic recordkeeping

– Traceability and product genealogy – Bill of material handling – Inventory management – Labor and certifications – Procedure steps

Results • Realized the following benefits with Wonderware MES software:

– Improved asset utilization (uptime & OEE) – Increased productivity and throughput – Improved product quality – Improved production planning and scheduling

– Reduced regulatory compliance costs – Improved inventory turnover

• Achieved the following improvements with MES Software:

– Productivity: 20-30% – Quality: 20-30% – OEE: 20-30% – Equipment uptime: 20-30% – Manufacturing cost reduction: 20-30%

Testimonials“Smooth and reliable operation.”

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www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software

— Andreas BusseIT Product Lifecycle Project Manager

Industry: White Goods ManufacturerBSH Bosch und Siemens Hausgeräte Gmbh

Wonderware MES Performance Software®

Wonderware System PlatformWonderware InTouch HMI for Terminal ServicesWonderware HistorianWonderware Information Server®

Products

“The elimination of manual operations for the measurement of OEE parameters has resulted into significant cycle time reduction. Based on the results achieved with this solution, we are considering its extension to other countries outside Europe.”

RESULTS“Plant Floor Intelligence” project based on Wonderware MES helps the biggest household appliance manufacturer in Europe.

• Elimination of manual annotations for OEE parameter

• collection, with significant time saving for plant staff

• Accurate and comprehensive records of plant status and events

• Extensive system implementation on a global scale

• Faster and easier access to parameters Identification of improvement actions

• Definition of key areas (tools, plants and processes)

• Valuable tool for purchase decisions (identification of scrapped purchased parts percentage or equipment downtime due to defective parts)

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MES 2014Manufacturing operations, quality and performance management

Wonderware MES 2014 CapabilitiesOPERATIONS PERFORMANCE QUALITY COMMON

Bill of Materials Equipment Utilization and Downtime

Procedure Steps Line Management / Bottleneck Information

Production Events Tracking Sample Plan Definition

Labor Management Statistical Process Control (SPC)

Work Order Execution

Inventory Overall Equipment Effectiveness (OEE)

Product Specifications / Parameters Quality Specifications

Data Collection Sample Plan Execution

Certifications

Wonderware Manufacturing Execution Systems feature modules for Operations, Performance, and Quality Management. Separately or together, they provide the deep operations governance required in regulated industries for effective oversight, guidance and execution of manufacturing processes. The diagram below details the components provided in Wonderware MES Operations, MES Performance, and MES Quality modules.

TVID: DC6-464-C38

Challenges • Finds the following Wonderware MES Software capabilities differentiate it from the competition:

– Inventory management – OEE and downtime tracking – Integration with automation and SCADA – Reporting

Use Case • Uses the following software capabilities from Wonderware Manufacturing Execution System software:

– MES/ Operations – Supply Chain Connector

• Utilizes the following Wonderware MES software functionalities:

– Traceability and product genealogy – Bill of material handling – Inventory management

Results • Realized the following benefits with Wonderware MES software:

– Improved production planning and scheduling

• Achieved the following improvements with MES Software:

– Overall equipment effectiveness (OEE): 5-10%

– Equipment uptime: 5-10% – Manufacturing cost reduction: 10-20%

TechValidate Survey of a Large Enterprise Metals & Mining Company

Case Study: Large Metals & Mining Enterprise reduces manufacturing cost by more than 10%

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www.techvalidate.com/product-research/invensys-wonderware-manufacturing-operations-software

“The largest benefit of the equipment monitoring system is that we are logging automatically now rather than manually, so it’s saving us about 1,100 man hours per year.”

— Josh ZimmerQuality Engineer

Fujirebio Diagnostics, Inc. Industry: Life Science

Wonderware System PlatformWonderware Skelta BPM®

Wonderware HistorianWonderware InTouch

Products

RESULTSFujirebio Diagnostics implements a paperless electronic initiative for its biomarker manufacturing

• The company’s Electronic Initiative helps produce 75 million tests that are distributed throughout the world

• The solution is completely paperless and provides electronic record collection with electronic signatures while maintaining 21 CFR compliance and ISO 9001 and 13485 certification

• The equipment monitoring system saves about 1,100 man hours per year

• The tasks related to manually logging equipment parameters and reviewing paper logs and charts is eliminated and has reduced data reviewing time from 15+ hours to just minutes

• Electronic monitoring saves 2/3 of time, or about 10 hours per month in quality assurance

Watch the video: Fujirebio Diagnostics, Inc.

Wonderware Skelta BPMWorkflow software brings Business Process Management to your industrial operations

Better together — Wonderware MES with Wonderware Skelta BPM software brings model-driven MES to your operations.

WONDERWARE SKELTA BPM BRINGS:

• Native integration with Wonderware System Platform, MES, InBatch, providing plant floor/operations connectivity, visibility and event management

• A platform to enable standardization and rapid rollouts of MES/MOM processes across the enterprise

• Consistent execution of standard work processes

• Analysis of existing workflows for continuous improvement opportunities

BUSINESS VALUE: • Increase the performance of your

MES implementation with closed-loop business process management

• Native integration with key Wonderware manufacturing operations applications

• Increase operational consistency

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Find out more aboutWonderware Skelta BPM

Process Designer for Workflow

Go mobile with Workflow-enabled apps!

Wonderware MES Customer Review

4 Stars

How our organization uses Wonderware MES Software:“Controlling manufacturing process from quantity to quality and building product genealogy.”

Would you recommend Wonderware Manufacturing Operations Software?“Yes, it is a system well founded with proper controls and checkpoints and excellent SCADA interfaces tools.”

TVID: 110-6EE-BAD

Ulises Irigoyen, Senior IT Manager, Lexmark International, Inc.

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“With Wonderware MES Performance Software coupled with New Belgium’s continuous improvement strategy, we have extended our packaging area capacity to about 1.3 million barrels each year. At this point, our approach to higher volumes is ‘bring it on.’”

— Joe HerrickPackaging Systems Manager

Industries: Food & BeverageNew Belgium Brewing Co.

Wonderware MES Performance Software

Product

New Belgium Brewing taps into Wonderware MES Performance Software with the help of Apex Manufacturing Solutions

• OEE increased from 45% to 65% in just over 2 years

• Decreased downtime by more than 50%

• Efficiency of scheduled run time increased by 25% - 30%

• Achieved record production weeks producing 190,000 to 200,000 cases consistently, successfully meeting customer demands

• Extended packaging area capacity to about 1.3 million barrels each year

• The brewery was able to delay capital investments, enabling it to maintain lower operating costs

RESULTS

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H I G H P E R F O R M A N C E M A N U F A C T U R I N G S O L U T I O N S

Your production line moves fast.Now you can move faster.

Wonderware Manufacturing Execution Systems give you visibility into the performance of your plant in real time. Calculate KPIs, expose root causes to uncover issues that can slow your production down.

For more information, download our white paper at software.invensys.com/FastLines.

Make decisions at the speed of your process.

© Copyright 2014. All rights reserved. Invensys and Wonderware are trademarks of Invensys Systems, Inc., its subsidiaries or affiliates. All other brands and product names may be trademarks of their respective owners.

From Paint to Perfume, Food to Fabrics. OneMES covers it all.

Invensys Systems, Inc.

26561 Rancho Pkwy South Lake Forest, CA 92630 Phone: +1 (949) 727-3200Fax: +1 (949) 727-3270software.invensys.com

© 2014 Invensys Systems, Inc. All rights reserved. Invensys, Avantis, SimSci and Wonderware are trademarks of Invensys Systems, Inc., its subsidiaries or affiliates. All other brands and product names may be trademarks of their respective owners.

Wonderware MESWhy settle for an MES that only handles part of your process? Wonderware MES, with its rich capabilities, handles all your process needs:• Batch Recipe Management• Model-driven MES with a Workflow Foundation• Operations, Performance and Quality modules

Wonderware MES is the recognized leader in MES Solutions. Call us today to see why hundreds of companies worldwide depend on Wonderware MES for their operations management.

Read more about Wonderware Operations Management and MES Solutions