wonderware presentation for - sesam worldsesam-world.com/_pdf/sesam-114/04-wonderware.pdfwonderware...

1

Wonderware presentation for:

Henrik Dybdahl

Senior Technical Sales Consultant

Schneider Electric, Software, Wonderware Scandinavia

September 30, 2015

Schneider Electric - Wonderware – Sept 9, 2015

Agenda

�Introduction Wonderware

�MES application for Region Hovedstaden

�MES Solution for Arla Food

2


Software


Global

Solutions

Energy

Business

IT

BusinessIndustry

Business

SoftwareSoftwareSoftware

Partners

Business

3


Who is Wonderware ?

●Wonderware etablished in 1985

●Bought by Invensys in 1999

● Invensys bought by Schneider Electric in 2013

●The largest install base in the world with more than +850.000 active

licenses.

●1/3 of the worlds plants uses Wonderware software

A true platform

Wonderware System Platform

Web ModelHistoriseVisualise

What about

Equipment

Utilisation?

Or OEE (Overall

Equipment

Effectiveness)?

Material Tracking Genealogy MES OperationsBatch OperationsStatistical

Process Control

Quality

ManagementCondition

Monitoring

Preventative

Maintenance

Maintenance

ManagementMobile

inspectionsOperational

procedures

Energy

Management

Connects to

Anything!

4

Making sense of it all


External Data

Collect, Abstract and

Contextualise


Orchestration


External Data


5

9

Ap

plicati

on

&

Rep

ort

ing

Clien

ts

Wonderware Operational ManagementIn Context with the Supply Chain & Automation

Batch Continuous Discrete

ERP PLM EAM SCM

3rd PartyLevel

0,

1 &

2C

on

tro

lL

evel

3M

an

ufa

ctu

rin

g E

xecu

tio

n S

yste

m

Level

4B

usin

ess

Pla

nn

ing

& L

og

isti

cs

Production & Performance Applications

Aggregation/Context Information/Dashboards

Work order execution

Track and Trace, OEE…

Real time data

processing/storage

Events/Triggers

Communication

Wonderware Enterprise Integrator (WEI)

MES løsning for Region Hovedstaden

6


Software in scope for RH• Wonderware System Platform (WSP)

Used as base for application

• Wonderware Enterprice Integrator (WEI) Used For ERP integration or other applications

• SIMIO Advanced tool for scheduling and re-schedulingTool for advanced scheduling and recalculate routes

• Wonderware MES (Operations/Performance/Quality)For handling work orders and Execution

• Wonderware Skelta BPM (Workflow)For handling Abnormal situations or other situations and other

• Wonderware IntelligenceDataWareHouse used for reports

12

Infrastructure for logistik og sterilcentraler,Center for IT, Medico og Telefoni

7

13

Tender overview

14

•Communication with EPIC for booking of cases •Generation of orders •Guidance of operators in the CSSD’s •Traceability data •Warehouse management

»21 Sterile Supply Management and Traceability Sys

Base scope •Production planning and execution in the distribution centre's and CSSD’s •SCADA system (option)

Options 1.Configuration for future MES tasks 2.Integration to regional master debases 3.Integration to traceability and item identification system 4.Purchase of the suppliers standard modules 5.Integration to regional warehouse management system 6.MES enterprise license for the Capital Region 7.Other regions purchase of licenses and consultancy services

»22 Manufacturing Execution System (MES).

8

15

16

9

17

CommunicationBetween Sites

Confidential Property of Schneider Electric

System Platform Multi-Galaxy (ASB)

Information

Server

HistorianAutomation

Object Server

Automation

Object Server

Visualization

Node

Visualization

Node

Engineering

Station

Engineering

Station

Galaxy

Repository

Visualization

Server

Information

Server

HistorianAutomation

Object Server

Visualization

Node

Visualization

Node

Engineering

Station

Engineering

Station

Galaxy

Repository

Visualization

Server

WAN, Satellite, Radio

Galaxy Rigshosp.Galaxy Herlev

secure bi-directional data exchange

Automation

Object Server

10

CommunicationTo upper level

Confidential Property of Schneider Electric

> Wonderware offers powerful capabilities to complete the manufacturing supply

chain by linking Wonderware Software and other plant floor and manufacturing

systems to business applications like ERP, PLM, SCM or LIMS systems.

Wonderware Enterprise

Integration Solutions

11


Confidential Property of Schneider Electric 21

WEI Intelligent Message

Delivery Engine

• Facilitates exchange of information

between systems

• Maintains message history for fast

recovery

• Provides ‘Store & Forward’ capability

• Receives & delivers messages to

multiple Shop Floor Applications

automatically

Message

Delivery

ServicesMessage

HistoryDatabase

ProductionSchedule

WorkOrder

Execution

ProductionSchedule

WorkOrder

Execution


WEI Plugin Application using …

Flat File XML File MSMQ SQL Query Database

ERP

WEI in a MES Solution

WEIInstance

Formatted messaging: History/Recovery/Store & Forward

WEI Plugin

ProductionSchedule

WorkOrders

MaterialMaster

InventoryMaster

QualitySample

Plan

WorkOrder

Execution

Material and Labor

Actuals

Inventory Trans-actions

PerformanceActuals

QualityExecution

MESDB

Middleware

Message Transformation Delivery Engine

Flat File XML File MSMQ SQL Query MES API

API, SQL or …

B2MML

12


Delivery Flexibility – One to Many

Process Order /

Route / BOM

Tra

nsfo

rm

Ou

tbo

un

dV

alid

atio

n G

ate

wa

y MES

Palletizer

LaboratoryIN

MessageDeliveryEngine

MessageHistory

Database Out

Abort

WEI

Process Order /

Route / BOM

Tra

nsfo

rm

Ou

tbo

un

dV

alid

atio

n G

ate

wa

y

Process

IN

MessageDeliveryEngine

MessageHistory

Database Out

Abort

WEIItem to Process

Operation

Operation / Entity

BOM Version

BOM Items

BOM / Item / Oper Links

WO with Process


CommunicationTo lower level

13


Use of the PackML standard


CommunicationTo Sheduling System

14


SAPOrder

Data

Process variation data added to model

Gantt from

model showsConstraints

Optimize

schedule


Inbound: Direct Table BindingFrom MES Tables And ViewsOutbound: Scheduled Exported Back To MES using MES API

Scheduling System at local Level using Simio

15


CommunicationTo Reporting system


Process History

T, P, L, F, S, …

Work Orders, Jobs, Materials

Downtime, Shifts, Production…

Test results, Specifications,

Quality, Samples, …

Inventory, Lots

Metrics in Context

16


Metrics in Context

Metrics

Consumption

Production

Downtime

Quality

Specifications

…

EquipmentMaterials

Time/ShiftsWork Order

Intelligence

Service


WW MES OLE DB OSIsoftPI ServerTM

WW Historian

ArchestrA IDE

Wonderware Intelligence

Standard Clients

Wonderware Intelligence Server

Wonderware Intelligence data services

Data StoreRuntime Services

Wonderware

Intelligence

Analytics Clients

Click once deployment

Information

Model

Manager

Launched

from IDE

Published to

Intelligence

Server

Adapter Services

3rd Party Clients

Microsoft Office

Reporting Services

SharePoint Portal

Create Dashboards & Analytics

Dashboard Server

Published Dashboards

Galaxy Repository

17

MES solution for Arla Food


ArchitectureArla Production Server

18


Energy&

Environ.

Maint.measure

SAP OEEDowntime

SiemensProcesscontrol

IGSSOperatorSW/HMI

Manu-

facturingApplications

(The MES

area)

Siemens

FIX

SattCon

SattGraph

Siemens

Wonderware IGSS

P-net / Siem.

P-net / ?

Foxb./ Siem

Foxboro

Siemens

Foxboro

SattCon

Process optimisation applications

ArchestrA ArchestrA ArchestrA ArchestrA ArchestrA ArchestrA ”Other..”

SITE1 SITE 2 .. SITE ”XX”

ISA S95

Weighing systems,Cleaning optimise,Permance & down-time softwareETC ..

Onlinenear-infraredinstruments &applications

Arla Foods standard dairy database (S95): Contains all detail process data: Tracking, Online-QA, Downtime, Maint. & Enviromental


PI-PCS ……

SAP Business Connector / XML

MES

System X

Plant A,B,C ..

MES

System Y

Plant M,N,..

MES

System ..

Plant ..

PLC PCS

► Open Standards

SAP R/3

MM – PP-PI – QM

PLCPLC PLC

ISA-95/WBF standard

(B2MML XML)

PackML, S7, AB CIP, OPC etc.

19


SAP Process Order to MES Job(s)SAP Process Order

MII

B2MML

MES Webservice

MES WorkOrder

MES Job(s)

BOM

POP data

Resources

BOM

Specifications

Resources

Recipe Parameters

Build and Dispatch

Debug

Convert and Build

Configuration

Debug Tools

Parameters for

- ProcessSegment

- Equipment

- Material

LMS ClientCopy, Split

Adjust

Release, Start, Complete

38©2014 Schneider Electric. All Rights Reserved.

All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners.

wonderware presentation for - sesam worldsesam-world.com/_pdf/sesam-114/04-wonderware.pdfwonderware...

Documents