woodroll® ultraclean syngas to make a bio …...2016/10/19 · 1.1 cortus energy •founded 2006...
TRANSCRIPT
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WoodRoll® ultraclean syngas to make a bio-energetic difference
9th International Seminar on GasificationMalmö 2016-10-19Rolf Ljunggren - Founder and CEO
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CONTENT
Cortus Energy
3
2
1
WoodRoll® Technology
Operations in Test plant
4 Ongoing development
5 Engineering development
6 Next step
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1. Cortus Energy
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1.1 Cortus Energy
• Founded 2006 to develop and commercialize the patented WoodRoll® technology
• Listed on Nasdaq OMX stock exchange since February 2013
• 10 employees, 6 consultants.
WWF climate solver (2009) Top 25 Nordic Cleantech Open (2010) Top 25 Cleantech summit Geneva (2011) Classified as ”Beyond state of the art” by
German consulting company (2010) and Chicago Gas Technology Institute (2011)
Stockholm Cleantech hotlist (2013-)
Provide cost effective renewable energy gas for power, industrial and transport applications based upon the patented WoodRoll® technology
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1.2 WoodRoll® test & demonstration site
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1.3 WoodRoll® – development until today
New 6 MWth modularized WoodRoll® plant
500 kWthermal
test gasifyer
150 kW gas pilot plant
Start of processfeasibility testing by ThermoGravimetric Analysis (TGA)
New Thermo Gravimetric Analysis (TGA)
More than 200 Biofuel tests done.
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
500 kWthermal
2014 integratedWoodRoll® plant
WoodRoll® Test plant
First design 5 MWWoodRoll® plant
DemoSNG new containerized Methanation plant in Köping
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2. WoodRoll® technology
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2.1
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2.2 WoodRoll® – process scheme
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3. Operations in test plant
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3.1 Test plant in Köping, SE
Process Block 2011 2012 2013 2014 2015 2016
01 Biomass handling
02 Drying
03 Pyrolysis
04 Char handling
05 Gasifier and cyclone
06 Steam system
07 Water treatment system
08 Bottom ash handling
09 Burner system
10 Syngas flowtrain
11 Syngas cleaning system
18 Chimney
19 LPG
20 Flare
21 Nitrogen
22. Water
32 Compressed air
33. Cooling water
Year installed
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3.2 Versatile tar free syngas
0%
10%
20%
30%
40%
50%
60%
70%
Wine cuttings Salix Mix Sawdust
Vol-%
H2
CO
CO2
CH4
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3.3 Milsetones and challenges
Milestones reached2011 - Indirectly heated char gasification
2013 - Remote monitoring duringheating and complete conversion ofchar >99%
2015 - Single ended recuperativeburners for pyrolysis gas in operation (two different models) and integratedoperation (Nov)
2016 - 10 different biomasses gasifiedand syngas at catalytic quality (Oct)
Continuing challenges• Instrumentation in pyrolysis and
steam system
• Thermal yield at part load
• Cycle time for pre-heating and cooling
• Availability at 3- shift operation
• Material management for different biomasses
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4. Ongoing development
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4.1 Development
Ongoing• Gas cleaning for catalytic
process:• Green energy filling station• Biogas Expose
• Fuel feasibility:• Steel plant project in Sweden• Low cost rest products for Biogas
Expose
• Availability/Capacity/Yield
Coming• Methanation
• Green energy filling station• Biogas Expose
• Hydrogen• Green energy filling station• Fuel cells for CHP
• Fuel feasibility:• CHP plant project in Japan
• Availability/Capacity/Yield
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H2
COSNG
SYN
GA
S
GasesPower
Swedish Energy AgencySupporting a 500 T€ project in 2016 Objective 2016To qualify syngas cleaning and conditioning for SNG/H2/Fuel cells.Plan 2017-18Production of SNG/H2
4.2 Green Energy Filling station
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4.3.1 WoodRoll® for reheating furnaces at Höganäs
• The project is initiated within the Swedish Iron and Steel Society and funded by industry and Swedish Energy Agency.
• The aim is to investigate the gasification of biomass can be used to replace fossil fuels, thereby reducing emissions of greenhouse gases, in the steel industry in general and in the production of iron powder in particular.
• The project has for two years conducted a number of studies:• Gasification technology, • Impact on furnace technology, • Combustion technology, • Raw materials • Environmental impacts.
• The studies have shown the solution to be feasible from a technical, economical and environmental point of view.
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4.3.2 WoodRoll® for reheating furnaces at Höganäs
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4.3.3 Project partners WoodRoll® at Höganäs
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Biomass Wood chips
(Södra)Sedimentation fiber
(S1)
Precipitation
(F1)
Chemical
(K1)
Carbon (C) [% db] 50 43,6 25,3 32,2
Hydrogen (H) [% db] 6,2 8,9 2,8 4,2
Nitrogen (N) [% db] 0,1 0,1 0,1 2,2
Oxygen (O) [% db] 43,2 48,8 8,8 26,9
Chlorine (Cl) [% db] <0,02 0,08 <0,02 0,62
Sulphur (S) [% db] <0,013 0,037 0,02 3,16
Moisture content [%] 40 54 57 83
4.4.1 Biogas EXPOSE - Biofuel analysis
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4.4.2 Biogas EXPOSE - Ash analysisMethod: Ash content according to standard SS-EN 14775:2009/15403:2011
Ash melting temperature according to standard SIS-CEN TS 15370/TR 15404
Performed by: Belab Bränsle och Energilaboratoriet
Analysis no: 160564 – Precipitation sludge (F1)160565 – Sedimentation fiber sludge (S1)160563 – Chemical sludge (K1)
BiomassWood chips
(Södra)
Sedimentation fiber
(S1)
Precipitation
(F1)
Chemical
(K1)
Ash content [% db]0,6 1,1 63,0 30,7
Shrinkage temperature [°C]1210 710 880 1070
Deformation temperature [°C]1470 1190 1460 1500
Hemisphere temperature [°C]1480 1220 1470 >1500
Flow temperature [°C]1490 1310 1480 >1500
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Cracking and filtering of pyrolysis gas
Energiforsk project aims:
• Experiments on-site
• Catalytic conversion of heavy organic compounds to lighter
• Filtering of pyrolytic biomass residues
• Improved process robustness
Catalytic cracker
”Rawpyrolysis gas with 40% oil”
”Energy gas with lighter CxHy”
BurnersFilter
Pyrolytic residues
4.5.1 Catalytic conversion of pyrolysis gas in WoodRoll®
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Cracking and filtering of pyrolysis gas
Catalyticcracker
400 - 450 °C
”Rawpyrolysisgas”
Filter450 °C
Pyrolytic residues
T7
T1.....
Raw (vol%) Treated (vol%)Gas 44.5 65.5Oil 44.4 19.0Water 10.1 15.5
• Treated pyrolysis gas flow has 53 % less oil than the raw pyrolysis gas.
• Combustion zone for treated oil is longer than raw oil.
• “Treated oil easier to burn”
4.5.2 Catalytic conversion of pyrolysis gas in WoodRoll®
Possibility to lower combustion system cost.
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5. Engineering Development
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5.1 Modular delivery concept
Modular plants means:
• Engineering recycle from plant to plant
• Quality assurance in the plant delivery
• Rational construction module by module
• Minimize the erection period
• Service and maintenance made easy
• Plant can be moved – minimize risk and keep value over its full technical lifetime
1
2
3
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5.2 6 MW WoodRoll®
Foot print: 27 x 11 x 12 meters (excl chimney)
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5.3 WoodRoll® at Höganäs
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6. Next step
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SwedenProcessIndustry
BOO6 MW
•20 MW
•50 MW• Turnkey
• Licens
• JV
• Nordic, EU
• North America
•Japan• BRICS
• CHP
• SNG
• H2Application
Business model
Market (geographic)
Scale
GAS TO LIQUID
6.1 Next step
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