woodward gcp30 configuration 37278_b

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37278B

GCP-30 Series Genset Control

ConfigurationSoftware version 4.3xxx

Manual 37278B

Manual 37278B

GCP-30 Series - Genset Control

WARNINGRead this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage. The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtemperature, or overpressure, where applicable) shutdown unit(s), that operates totally independently of the prime mover control unit(s) to protect against runaway or damage to the engine, turbine, or other type of prime mover with possible personal injury or loss of life should the mechanical-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or the controlled unit(s) fail.

CAUTIONTo prevent damage to a control system that uses an alternator or battery-charging unit, make sure the charging unit is turned off before disconnecting the battery from the system. Electronic controls contain static-sensitive parts. Observe the following precautions to prevent damage to these parts. Discharge body static before handling the control (with power to the control turned off, contact a grounded surface and maintain contact while handling the control). Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards. Do not touch the components or conductors on a printed circuit board with your hands or with conductive units.

Important Definitions WARNINGIndicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. Appropriate precautions have to be taken.

CAUTIONIndicates a potentially hazardous situation that, if not avoided, could result in damage to equipment. This note should absolutely be observed when connecting the unit.

NOTEReferences to other notes and supplements as well as tables and lists are identified by means of the "i" symbol. Most of the referenced sections are included in the Annex.

Woodward Governor Company reserves the right to update any portion of this publication at any time. Information provided by Woodward Governor Company is believed to be correct and reliable. However, Woodward Governor Company assumes no responsibility unless otherwise expressly undertaken.

Woodward Governor Company All Rights Reserved.

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Woodward

Manual 37278B

GCP-30 Series - Genset Control

Revision HistoryRev. NEW A B Date 04-06-02 04-09-23 05-06-15 Editor Tr TP TP Changes Release Parameter list added, extensive linguistic update and various minor corrections, functionality V4.3xxx Various minor corrections, description GCP-31 RPQ-SC08 (Rental Package) added

ContentsNOTEAll functions described in this manual are included in all controls (all versions) of the GCP-30 and AMG 2 series. Any differences between the control units will be indicated by having the model number for the applicable control unit at the beginning of the text. Please note that the AMG series controller is not explicitly described in this manual. [GCP-32] [GCP-31] only B+X nur RPQ Functions marked and described like this are for applications with 2 power circuit breakers (unit type GCP-32 and AMG 2/N2PB). Functions marked and described like this are for applications with 1 power circuit breaker (unit type GCP-31 and AMG 2/N1PB). The functions marked and described like this are contained in all units except the Rental Package (unit types GCP-31 and GCP-32, Packages BPD, BPQ, XPD, and XPQ). The functions marked and described like this are ONLY contained in the Rental Package (unit type GCP-31 RPQ+SC08).

CHAPTER 1. GENERAL INFORMATION .......................................................................................... 7Functional Overview................................................................................................................................. 8

CHAPTER 2. FUNCTION............................................................................................................... 9Considerations To Be Taken: .................................................................................................................. 9 Different Options ............................................................................................................................ 9 Systems With One Power Circuit Breaker ..................................................................................... 9 Systems With Asynchronous/Induction Generators (Special Hardware!!) .................................. 10 Signals.................................................................................................................................................... 10 Discrete Inputs ............................................................................................................................. 10 Control Outputs ............................................................................................................................ 12

CHAPTER 3. PARAMETER ......................................................................................................... 14Basic Data .............................................................................................................................................. 15 Version Number (Software Version) ............................................................................................ 15 Configuration Access ................................................................................................................... 15 Direct Configuration ..................................................................................................................... 16 Generator Number ....................................................................................................................... 17 Language Manager (Package XP, RP, Option ZE) ..................................................................... 17 Service Display ............................................................................................................................ 17 Event Logger (Package XP, Option ZE) ................................................................................................ 18 Possible Event Logger Entries..................................................................................................... 18 Analog Inputs ............................................................................................................................... 20

Woodward

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Manual 37278B

GCP-30 Series - Genset Control

Measuring .............................................................................................................................................. 21 Rated Values Of The Frequency................................................................................................. 21 PTs (Voltage Transformers, only B + X Packages) .................................................................... 22 Rated Voltage Values.................................................................................................................. 23 Generator Current ....................................................................................................................... 26 Mains Current/Mains Power Measurement ................................................................................. 27 Password Configuration .............................................................................................................. 30 Controller ............................................................................................................................................... 31 Table Of Set Point Values ........................................................................................................... 31 Analog Controller Outputs (Package Q, Option Q) ..................................................................... 31 Real Power Controller, Set Point Values .................................................................................... 35 Frequency Controller ................................................................................................................... 36 Voltage Controller........................................................................................................................ 39 Power Factor cos Controller..................................................................................................... 43 Real Power Controller ................................................................................................................. 45 Load And/Or Var Sharing ............................................................................................................ 50 Automatic ............................................................................................................................................... 53 Load Management ...................................................................................................................... 53 Stop Of The Engine At Mains Failure [GCP-31] ......................................................................... 60 Interface....................................................................................................................................... 61 Breaker .................................................................................................................................................. 62 Functional Description ...............................................................................................................