world class engineering
TRANSCRIPT
WORLD CLASS ENGINEERING
SYSTEM INTEGRATION • COMMERCIAL VEHICLE ENGINEERINGENGINE ENGINEERING • DRIVETRAIN ENGINEERING SIMULATION & TESTING SERVICES • PRODUCTIONTECHNICAL APPLICATION SOFTWARE & SUPPORT
Magna International
Magna International Inc. which is the most diversified automotive supplier in the world designs, develops and manufactures automotive systems, assemblies, modules and components, and engineers and assembles complete vehicles, primarily for sale to Original Equipment Manufactures (OEMs) of cars and trucks in North America, South America, Mexico, Europe and Asia.
Our capabilities include the design, engineering, testing and manufacturing of automotive interior systems, seating systems, closure systems, body & chassis systems, mirror systems, exterior systems, roof systems, electronic systems, powertrain systems as well as complete vehicle engineering and assembly.
Magna International is proud to provide content to many leading brands throughout the automotive world. We supply content to virtually every automotive manufacturer for every major brand.
Magna International employs more than 83.000 people and has 241 production and 62 engineering and R&D centers in 23 countries on 5 continents as of June 2008.
Magna Powertrain is a premier supplier for the global automotive industry with full capabilities in powertrain design, development, testing and manufacturing. Offering the complete system integration sets us apart from our competitors.Magna Powertrain innovations make an important contribution to the overall performance of the vehicle while providing technologies that improve fuel economy, assist in making the vehicle safer, reduce weight and provide value to our customer. Modern and innovative manufacturing capabilities ensure quality and cost-efficient production.
Magna Powertrain
Engineering Services & System Integration4WD / AWD / Axles
Chassis Control SystemsFluid Pressure & Controls
Vision Systems • Interior mirrors • Exterior mirrors • Camera vision systems • Door handle technologies • Actuators
Body & Chassis Systems • Complete modules & systems • Sub systems • Links & arms • Full engineering
Closure Systems • Door modules • Window systems • Latching systems • Driver controls • Obstacle detection
Roof Systems • Studies • Soft tops • Hard tops • Modular tops • Cargo carrier
Electronic Systems • Driver assistance • Safety systems • Electromechanical syst. • Lighting systems • Body electronics
Seating Systems • Innovative systems • In-vehicle stowing • Safety systems • Light weight solutions • Mold-in-Place™ seats
Interior Systems • Side wall & trim • Cockpit systems • Cargo management • Carpet & load space • Overhead systems
Exterior Systems • Front & rear modules • Greenhouse & sealing • Exterior trim • Roof systems • Engineered glass
Complete Vehicle Engineering & Assembly • Development • Production • Space technology • Fuel systems
Powertrain Systems • Engineering services & System integration • 4WD/AWD/Axles • Engine & transmission • Chassis control
History
The company Steyr-Daimler-Puch was founded as "Josef and Franz Werndl and Company" in 1864 as a rifle manufacturer, but became known as Steyr-Werke AG in 1924. The company began producing bicycles, mopeds, motorcycles, automobiles, tractors, trucks and busses. Its early years were dominated by three big names - Steyr, Daimler and Puch (merged with Puch and Austro-Daimler to form Steyr-Daimler-Puch), which form the Austrian roots of MAGNA.
Thanks to Steyr, the company even predates the birth of the world's motor industry. When you take a historical look at MAGNA in Austria, you can see that we have been consistently delivering satisfaction to our customers for the last 100 years by engineering and assembling vehicles to the highest technical standards.
More than 100 years of great history in vehicle engineering.
Great History Great Future
More than 100 Years in Vehicle Engineering
Innovations
Innovation is the competitive edge in the global automotive industry. As the most diversified automotive supplier in the world, we have the experience and the commitment to push the boundaries of technology to create innovative products and to bring customer benefits at a realistic price - considering both, vehicle cost and cost of ownership.
We have numerous R&D and engineering centers around the world to develop market-specific world-class products, ultimately positioning us at the forefront of the automotive industry. Our excellence is to identify consumer preferences and predict emerging trends to develop innovative solutions to provide market advantages for our customers.
Our highly skilled engineering and manufacturing experts continually focus on concurrent product and process development to ensure that innovation is applied cost effectively to the end product. During the design phase of the product cycle, we have the ability to not only support but to lead the program management, product design and computer aided engineering required by the customer with a full range of hardware and software tools.
Our spectrum ranges from developing advanced modular systems to innovative concepts for the entire drive train and commercial vehicles, including innovative engineering software solutions.
Innovation Fields • Energy management • Lightweight design • Advanced propulsion/ICE technology • Advanced e-traction/hybrid technology • Comfort & convenience systems • Safety technology
Innovations Gallery
Energy management Lightweight design Safety technologyComfort & convenienceAdvanced e-tractionAdvanced propulsion
System Integration
Magna Powertrain defines system integration as the integration of subsystems or components to complete, functional systems. The Engineering Center Steyr (ECS), a 100% Magna Powertrain subsidiary, offers its customers the development and production of components and subsystems. As an additional benefit, ECS also offers their integration into complete systems. We accomplish this extra customer value through our extensive know-how in connection with a consequent application of highly sophisticated tools, methods and processes over the complete product development process. During the product definition phase, we alreaedy aim at selecting the best possible system architecture. In doing so, an optimum interaction of all components in the complete system considering the required boundary conditions is strived for. In the course of the development, the selected
system architecture shall be converted into a producible product. At the same time, the interaction of all components is being refined so that a frictionless start of production is guaranteed with an optimum system within a defined time frame. In this sense, ECS system integration supports its customers to ensure the customer satisfaction and to substantially increase their success.
• Product definition • Optimization • Validation • Function development • Acoustics • Product cost optimization • Product industrialization
ECS - Your Partner for System Integration
Product defintion Validation Function develop ment Acoustics Product cost optimization Product industrializationOptimization
Commercial Vehicle Engineering
With over 50 years of experience in the field of commercial vehicle engineering and chassis development, the Engineering Center Steyr is the competence center for commercial vehicle engineering of Magna Powertrain.
Using state-of-the-art CAD tools and Digital Mock Up enables us to examine and optimize the design in a very early stage by analysing the boundary conditions, tolerances and test procedures.We simulate and investigate interactions and movements of different parts and components under operating conditions, thus increasing the maturity of the concept design and enabling us to perform a real simultaneous engineering process.We also ascertain in our design process the technical and financial feasibility of individual parts and consider the suppliers' various manufacturing needs as well as the customer's requirements.All in all, we can provide everything from initial concepts to specifications for the serial design.
With the same importance as design and simulation we perform testing as an important validation procedure thus enhancing our capabilities of delivering sturdy and longliving solutions to our customers. In our facilities we can build up and inspect prototypes before and after testing.
Cabin • BIW • Exterior • Interior • Cab suspension • Tilting mechanism • Component-, module- or complete cabin testing
Chassis and Chassis Modules • Frame • 4x2 to 8x8 or even more • Axles and suspension • Steering • Pedals • Add-on parts • Cooling system • Driving behaviour • Weight management • Benchmarking • Component-, module- or complete chassis testing
Complete Vehicle TestingAt our own proving ground, we have a variety of on-road and off-road tracks and obstacles for performing complete vehicle testing and evaluations, benchmarks, load data acquisition, NVH or endurance testing regardless, if it is an SUV, pick up or 8x8 heavy duty truck.
Commercial Vehicle Development
Your partner with the largestcompetence incommercial vehicle development
Engine Engineering
ECS development activities in the field of engine engineering range from the concept up to complete engines as well as the integration of the complete drivetrain in the vehicle.The broad variety of knowledge guarantees a perfect combination of technology and application development which is focussed upon the success of the final product. The ECS know how combines latest technology with the experience of serial production. This combination ensures the best solution under consideration of a well established development process to place the right product on the corresponding market.
We can offer the competence to carry out a complete engine development with the same mindset of considering modularity and the customer expectations for engine-specific business:High durability standards, long-life cycles, cost-efficient and feasible design under consideration of local manufacturing requirements and customers' needs.
Applications • Gasoline & diesel engines • For cars, SUV’s, trucks & special vehicles • Marine applications • Vehicle durability simulation • High pressure fuel injection • ECU development • ICT - Intelligent Calibration Tool
Concept and Pre-development • System performance & function • System cost optimization • Efficiency & emission optimization • Weight optimization & packaging • Design • Simulation • Testing • Thermodynamics • Acoustics and vibration • Homologation • Benchmarking
Complete Development • Concept • Design • Calculation • Simulation • Prototyping • Electrics / electronics • Testing / verification
Your Partner for Engine Engineering
focused upon ...Emissions & fuel consumptionWeight & performanceManufacturability
Drivetrain Engineering
Our competence as a developer and manufacturer of high quality components and systems is based upon decades of accumulated know how that culminates in increased driving pleasure, improved driving dynamics, more safety and best-in-class traction. Built on a long tradition, especially in the field of AWD/4WD vehicles, Engineering Center Steyr has developed the drivetrain know how of a true market leader.
Drivetrain Engineering provides technological competence and application know how, function-optimized engineering and maximum system intelligence, giving you compact, space-optimized and weight-reduced solutions with maximum efficiency.As a full service supplier, we offer the development of single components as well as complete vehicle solutions tailored to our customers' requirements.
Together with the MAGNA Powertrain production sites and their comprehensive manufacturing know how we can deliver our customers design-for-manufacturing solutions right from the beginning.In addition to complete product development we offer our services also on a smaller scale as requested by the customer, e.g. testing on test benches.
Product Development Portfolio • Gearboxes • Transmissions • CVT's • Transaxles • Transfer cases • Axles drives • Planetary wheel hubs • Beam axles • Automated locking & clutch systems • Electrics / electronics
Engineering Portfolio • Passenger cars, SUV's, SAV's • Trucks, commercial vehicles • Agricultural tractors, special vehicles • Construction machinery • Marine & aircraft applications • From 4x2 up to 12x12
Testing ServicesEngineering Center Steyr plans and sets up the measurement equipment, generates the test program, runs the test, carries out the evaluation and generates a full documentation according to customer demands.
• 315 KW 720 Nm 10000 rpm • 320 KW 1220 Nm 5500 rpm • 355 KW 4500 Nm 2000 rpm • 550 KW 5250 Nm 5000 rpm • 580 KW 3700 Nm 6000 rpm • 600 KW 8200 Nm 1800 rpm
Drivetrain Engineering - from Idea to Production Ready
Concept Design Calculation Simulat ion Electronics TestingPrototyping
Simulation & Testing Services
The wide range of services in the ECS supports the total product development process in its continuity and efficiency. Our competences in the virtual methods are based upon 20 years of experience in a work environment close to production.And there is another key factor of our success: All virtual development disciplines are attended by testing departments, too. Therefore we can offer a high process quality and a broad service including component release.
Structural Analysis • Finite element analysis • Fatigue life prediction • Topology / shape optimization • Multi body dynamics • Acoustic simulation • Analysis methods development
Vehicle Simulation • Energy / thermal management • Driving performance • Computational fluid dynamics
Acoustics and Vibration Diagnostics • Interior / exterior noise • Modul / component acoustics • Vehicle comfort • Structural dynamics
Measurement Engineering • Sensor application • Sensor development • Calibration • Load data acquisition • Load data analysis • High temperature strain measurement
Simulation, Testing & Verification from one Source
Strength / fatigue test laboratoryVehicle testingEngine testingDrivetrain testing
Technical Application Software & Support
Software House ECSThe ECS offers modular software solutions in calculation and simulation for vehicle engineering and manufacturing. With our software you can manage your design and manufacturing tasks more time and cost- efficiently. Even when starting with your engineering tasks, critical areas, processes and interconnections can be simulated. We support your design and engineering team by means of individualized engineering software that models the laws of physics for highest level demands.
• FEMFAT - durability analysis • KULI - thermal management • KABI, EBCable - electric-CAx integration • FASI - vehicle driving simulation • ALSIM - simulation dip coating • VANC - CAM simulation • EIB - engineering integration base
CAD/CAM/PDM/PLM-TechnologyNo tool can be better than its user's ability to exploit and command it. We therefore restrict our solution expertise not only to the optimum operation of the CAD/CAM/PDM applications used in development and production, but also increase the utility value of project data through our Engineering Integration Base (EIB).
Electrics • Optimization of vehicle electrical systems • 3D wiring harness installation • Electric manufacturing
Electronics • Development process • Hard- and software • Prototyping and sample manufacturing • Application of engine and gearbox • Smart sensors and actuators • Vehicle LAN systems • Software test and validation • Vehicle tests and homologation
Supported Partner SoftwareOne of our main principles is to share our know how and the experience we got during application and support of partner software within the ECS. Therefore we offer professional support for the above mentioned partner software which is used successfully by ECS itself.
AGILE • CATIA • EdgeCAM • EXAPTplus PDMLink • PRO/Engineer • ENOVIA
SmarTeam • SolidWorks • UG-NX
ECS Software Products
FEMFAT KULI KABI / EBCable FA SI ALSIM VANC EIB
Production
Product DevelopmentDue to the long experience in the field of vehicle design engineering and production of automotive components, Engineering Center Steyr (ECS) has the capability to supply to the customer a full range of services in the field of product development, in the phase of product definition, concept, design, simulation, prototyping, testing services, developing the production process and serial production delivery.Based upon our know how and high level of innovation as well as our continuous improvement process we are in the position,to offer our customers the best performance and cost.
Supply Chain ManagementTo achieve the ever more demanding product requirements as well as the demand to reduce the product development process and meet best in class quality, ECS has developed a highly experienced supply base.Therefore we can support short development and program timings according to the challenging demands of our customers.
AssemblyThe integration of the assembly process development in the simultaneous engineering team assures efficient and robust pro-cesses from the beginning.
With a design to cost and production to cost approach ECS stands for a manufacturing engineering driven industrialization process and low one time investments for tooling and equipment.
Quality Assurance • End-of-Line testing • Leakage test • Functional test • Drag torque test • Torque test related to a limit curve • NVH test • 100% incoming inspection • Magna Powertrain production system • Team concept • Parts tracking • Error proofing • Fired EOL testing for engine assembly
The Complete Solution for our Customers
Product definitionProduct developmentManufacturing engineeringProduction
References (Selection)
Frame twisting Vehicle dynamics Truck development
AWD development Truck engine testing Engine development Marine application
ECU development Wheel hub Transfer case
Sports car application Production AWD systems Fatigue lab testing
ISO TS 16949ISO 9001 ISO 14001 OHSAS 18001
Automotive Quality Management SystemQuality Management SystemEnvironmental Management SystemHealth- & Safety Management System
Engineering Center Steyr
Your competence partner forvehicle engineering worldwide ...
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Engineering Center SteyrGes.m.b.H. & Co KG
Steyrer Strasse 324300 St. Valentin, Austria
Phone: +43 7435 501 2204Mobile: +43 664 826 4079
Fax: +43 7435 501 [email protected]
Franz Dorfer
General Manager
Magna International Inc.Yaesu k Building 5F
2-1-6 Yaesu, Chuo-ku, Tokyo, 104-0028, JapanPhone: +81(0)3-3548-0310
Mobile: +81(0)80-3026-6188Fax: +81(0)3-3548-0319
Noriyuki Muramatsu
Manager Sales and Engineering Japan
Magna Powertrain China6F, Tower A, Eton Place, 69 Dongfeng RoadPudong New Area, Shanghai, PRC, 200120
Phone: +86-21-6165 1662Mobile: +86-138 1789 7785
Fax: +86-21-6163 [email protected]
Aisheng Tang
Sales Manager China
ContaCt
www.ecs.steyr.com