world marine of alabama, llc• yard and regulatory agencies have strong professional relationship...
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World Marine of Alabama, LLC
Location Located in Mobile, Alabama, 30 miles from the Gulf of Mexico, World Marine of Alabama, LLC is a major commercial ship repair facility on the Gulf Coast. World Marine of Alabama, LLC is situated on 53 acres (21.5 ha) offering 100,000 square feet (9,290 m2) of covered fabrication with an outside fabrication area of 300,000 square feet (27,871 m2), a Panamax-class floating
moorage of vessels up to 1,000 feet (304.8 m).
NAUTICAL MILES TO MOBILE, ALABAMA
New Orleans, LA Tampa, FL
Straits of Florida Houston, TX
Miami, FL Veracruz, MX
Jacksonville, FL Charleston, SC
Panama Canal (Atlantic) Norfolk, VA
San Juan, Puerto Rico New York, NY
Santa Marta, Columbia Rio de Janeiro
234 384 471 539 688 815 994
1,104 1,371 1,440 1,488 1,641 1,448 4,115
World Marine of Alabama, LLC is your best choice
for ship repair on the Gulf.
dry
dock,
and
Safety is Priority
World Marine has been recognized by the Shipbuilder’s Council of America (SCA) as one of the safest shipyards in the United States. For many years our facility has earned SCA’s Award for Excellence in Safety. Our safety record continues to be significantly better than the industry average, with several years having zero recordable injuries. Our facility continues to be recognized throughout the industry as one of the safest places to work. Without question World Marine is committed to safety above all else.
World Marine has an effective and proven company-wide safety program:• Focused management-led effort to eliminate safety incidents• Comprehensive permit to work/job risk assessment (PTW/JRA) system• Mandated safety orientation program for all personnel accessing our facility,
including employees, subcontractors, customers’ subcontractors and technical representatives, etc.
• Constant improvement program, including full assessment of accidents and near misses to determine root cause and required corrective actions
• Formal safety department with a designated, experienced department manager, dedicated competent persons, and EMT/paramedic trained personnel
• ISO 9001:2015 Quality Management Systems Certification • Test and Inspection Plans (TIPs) are integrated with the project schedule. • QA inspections and rejects are analyzed and included in daily production meetings. • Qualified structural, pipe and tubular welding procedures: ABS ASME DNV-GL Lloyd’s Register API AWS • All shipyard welders are ABS certified • Less than one-half of one percent welding reject rate. • American Welding Society (AWS)
- Certified Welding Inspector on staff • American Society of Nondestructive Testing (ASNT)
- PT/MT/UT/VT Level II Inspector on staff • Germanischer Lloyd (GL) Certified - Welding Workshop Shipbuilding • All foremen receive training in World Marine’s QA/QC Program. • Spatial Analyzer / Theodolite used for accuracy control
Quality Counts CERTIFICATIONS
Range of Services Conversions & Upgrades • Installation of accommodation modules • Installation and testing of cranes • Installations of helo decks • Repowering (machinery upgrades) • Control system enhancements • Bollard Pull Tests – up to 150 T • CPP refurbishment and upgrades • Azimuth thruster inspections, servicing, overhauls and installations
Ship Repair • Panamax dimensioned 22,000 ton dry dock • Berthing supporting vessels up to 1000’ in length • 100 ton revolving floating crane • Full in-house blast & paint capabilities • In-house craftsmen; electrical, inside and outside machinist,
structural, pipe, carpenters, scaffolding, QA, Safety and Environmental
Machine Shop & Fabrication • Abundance of fabrication area including covered areas with overhead cranes
• Fully equipped machine shop • Lathe handling shafts up to 51-½” dia. x 55 feet in length • Panel line with single-sided welder and 8-head stiffener welder
• CNC plasma/oxy burning table
Core Competencies • Priority is SAFETY first above all else • Yard and regulatory agencies have strong professional relationship
• Management and Supervision has an average of 20+ years of maritime ship repair experience Technical Services • Full service detail design capability • 3D modeling • Field engineering support • Dimensional accuracy control
Machine shop with highly skilled machinists Electrical shop Pipe shop CNC plasma/oxy burning table Covered panel line with single-sided welder and 8-head stiffener welder Cranes/Load Handling 100t Revolving Floating Crane Hydraulic Cranes - crawler and rubber tire ranging from 45t to 225t lifting capacity Overhead cranes with 10t to 60t lifting capacity for a combined 200t capacity South wing wall crane: 120 ft. reach with 12.5t capacity 65 ft. reach with 40t capacity North wing wall crane: 80 ft. reach with 5t capacity 25 ft. reach with 26t capacity
Yard Equipment
Dry Dock
Lift Capacity (maximum displacement): 22,000 tonsLength overall: 692 ft. (211m)Length on blocks: 668 ft. (204m)Clearance inside wing wall fenders: 118 ft. (36m)Clearance (working area) between wing walls: 122 ft. (37m)Standard block height: 6 ft. (2m)South wing wall crane: 120 ft. reach with 12.5t capacity
65 ft. reach with 40.0t capacityNorth wing wall crane: 80 ft. reach with 5.0t capacity
25 ft. reach with 26.0t capacity
DD-1 Panamax Floating Dry Dock
Repairs
Ryan B. Roth, P.E. Vice President of Sales & Marketing
+1.251.338.7209 direct +1.251.533.8792 cell
Manuel Otano
Director of Latin American Sales +1.251.622.8535 cell
www.worldmarine.com
SHIPBUILDER’S COUNCIL OF AMERICA
TRC 00584