wrap putty glazed window...

PU

TTY

GLA

ZE

D W

IND

OW

SY

STE

MW

RA

P

PRODUCT MANUALRevision 1

June 2015

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and the Performance Certificates for the relevant system. The manual must also be used in conjunction with the design and cutting list from the latest version of StarFront.

Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved

WRAPPUTTY GLAZED WINDOW SYSTEM

PRODUCT MANUAL

2

Index ................................................................................................................................................................................ 2

Legal Disclaimer ........................................................................................................................................................... 3

Overview ......................................................................................................................................................................... 4

General System

Profile Identification .................................................................................................................................................... 5

Hardware Components .............................................................................................................................................6

Consumables ................................................................................................................................................................6

Tools ................................................................................................................................................................................. 7

Performance Configurations ....................................................................................................................................8

Typical Details ...............................................................................................................................................................9

Assembly

Outer Frame Assembly ............................................................................................................................................ 10

Overview ................................................................................................................................................................................................................................. 10

Assembly Sequence .........................................................................................................................................................................................................11

Cross Connector Assembly ....................................................................................................................................................................................... 12

Outer Frame Corner Connector Assembly..................................................................................................................................................... 13

Sash Frame Assembly ..............................................................................................................................................14

Overview .................................................................................................................................................................................................................................. 14

Hinge Assembly ................................................................................................................................................................................................................. 15

Hinge Installation ..............................................................................................................................................................................................................16

Glazing ............................................................................................................................................................................17

Sash Glazing ......................................................................................................................................................................................................................... 17

Outer Frame Bead Installation ................................................................................................................................................................................18

Hardware Installation ............................................................................................................................................... 19

Peg Stay Installation .......................................................................................................................................................................................................19

Installation

Installing the Outer Frame .......................................................................................................................................................................................20

INDEX

WR

AP

PU

TTY

GLA

ZE

D W

IND

OW




PRODUCT MANUAL

3

By continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer.

LEGAL DISCLAIMER

General Documentation DisclaimerThis manual is intended as a manufacturing and installation advisory document. For correct specifications, sizing of profiles and structural information please consult the Starfront Application. If the information you require is not available through the Starfornt Application, please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that all perfomance and compliance will be met.

All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of Wispeco, such use is within the exclusive responsibility of the user. Wispeco cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procuderes in the manufacturing of products.

Great care has been taken to ensure that the information provided is correct.

Ensure that you have the latest available manual. The revision number and date can be checked on the latest Starfront version.

Wispeco will accept no responsibility for any errors and/or omissions, which may have inadvertently occurred.

This Guide may be reproduced in whole or in part in any form or by any means provided the reproduction or transmission acknowledges the origin, revision number and copyright date.

Specifications concerning products and applications

This manual is based on standard configurations only. As there are many configurations not covered in this manual, contact your stockist with regard to a configuration not represented herein.

AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with the consent of the Wispeco Technical Department.

All mechanical joints must be sealed with a Wispeco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealing can be found in the Cleaning & Mainanace Manual available for download from the Wispeco website.

All drawings in the Wispeco Documentation are shown NOT to scale and are used for illustative purposes only. For correct sizing and machining of system profiles refer to the Wispeco Starfront Application.

Wispeco cannot accept responsibility for the use of standard products since Wispeco does not know where these products are being installed.

The hardware recommended in this documentation is suitable for use in most atmospheric environments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.

The use of non-specified hardware or incorrect mechanisal fasteners can adversly affect the mechanical and weathering performance of the system and we strongly advise against deviations. A Wispeco Consultant can advise you of any hardware issues and limitations with regard to this system.

The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.

Fixing lugs on frames must be positioned as per the user manual and used in accordance to the AAAMSA specifications. When profiles are screwed together the screw centers must also be according to the user manual or as specified by an engineer.

All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.




PRODUCT MANUAL

4

1. The Crealco Wraparound Window is made up of two assembly components, the Outer Frame (A) and the Opening Vent or Sash (B). Both components are assembeled in the same manner using the supplied corner blocks.

2. The Mullions (E) and Transomes (F) are affixed using specialised plastic connector blocks. The size of these components must be checked according to the size of the window.

3. The supplied mechanical hardware - hinges(C) and peg stay (D) - are used to affix the sash to the outer frame.

4. Do not use any other fixing methods or parts not specified in this document as it can lead to the integrity and/or operation of the window being compromised.

5. Glazing of both components is accomplished using standard window putty.

1. The Crealco Wraparound Window has been designed as a replacement window system for conventional steel windows.

2. The Window System has been designed to eliminate mitre cutting of corners and corner cleating which require costly equipment to acheive.

3. The window has been designed to meet certain performance criteria as long as the size does not exceed the specifications.

4. Exceeding the specified window sizes will result in the window not acheiving its peformance and safety criteria and will not adhere to the South African Building Standards.

5. Using the window in any form outside its specified application is not advised.

6. The Window system has been designed to accomodate only 4mm Float glass specified in South Africa Building Standards

1. The system is manufactured using 6033 Aluminium. The use of any screws which are not Stainless Steel will result in corrosion of the aluminium. Please ensure that all mechanical fixation to the structure uses the correct materials.

2. Do not exceed 4mm glass in the system as the window as only been designed for this thickness. Using any other glass will affect the performance of the system and can be dangerous.

3. Ensure all joints are correctly sealed when affixed. Not sealing the joints can lead to air infiltration.

4. Ensure that you follow the instructions correctly on all corner assembly and fixation. Do not attempt to glue corners as this will result in the system failure.

5. All mechanical joints to be sealed with crealco silicone.

CA A

External View Internal View

BB

D

EF

OVERVIEW

NOTE

WRAP ASSEMBLY

OVERVIEW




PRODUCT MANUAL

5

PROFILE IDENTIFICATIONOUTER FRAME PROFILES MULLION PROFILES

SASH PROFILE

W35317

14m

m

31m

m

20.5

mm

56m

m43

mm

22m

m

10.3mm

22mm

16mm

16mm

16mm

44mm

44mm

44mm

21mm

Ix = 0.743Iy = 0.580

Ix = 6.316Iy = 1.583

Ix = 3.118Iy = 1.412

Ix = 0.837Iy = 1.121

Ix = 0.068Iy = 0.130

Ix = 0.890Iy = 0.501

W57376

W57377

W57378

W35316

W57375

WRAP OUTER FRAME BEADMULLION 56mm

MULLION 43mm

MULLION 22mm

OUTER FRAME

SASH FRAME




PRODUCT MANUAL

6

HARDWARE COMPONENTS

Pack ContainsPack Contains

Pack Contains

Pack Contains

Pack Contains4 Plastic Corners

8 Pan Head No. 8 x 10 Pozi Screws

4 Plastic Corners

8 CSK No. 8 x 9.5 Blunt Point Screws

2 Plastic Hinge

12 No. 8 x 9.5 CSK Blunt Point Screws

1 Peg Stay Arm

1 Peg Stay Rest

1 Peg Stay Catch

6 No. 8 x 9.5 CSK Blunt Point Screws

2 Plastic Cross Connectors

2 No. 8 x 13 Pozi Screws

2 No. 8 x 25 Pozi Screws

LGR-WFCC-WHT White

LGR-WFCC-BLK BlackLGR-WSCC-WHT White

LGR-WSCC-BLK Black

SUN-WH-WHT White

SUN-WH-BLK Black

STP-WPS300-WHT White

STP-WPS300-WHT Black

LGR-WMC-WHT White

LGR-WMC-BLK Black

HARDWARE

CONSUMABLES

OUTER FRAME CONNECTOR

SASH HINGE

SILICONE GLAZING PUTTY STAINLESS STEEL WALL ANCHORS

PEG STAY

SASH CONNECTORFRAME MULLION CONNECTOR

The system is glazed using standard glazing putty which can be aquired from any hardware store. No special requirents are necessary as glazing putty will not react to the powdercoated aluminium.

Ensure that you select a silicone which is arroved for aluminium systems as it is used extensively to ensure that the mechanical joints are correctly sealed.

Failure to seal the window will result in window leakage.

The preferred method of installation is to use seperate wall plugs and stainless steel screws. Nail in anchors may be used but can intefere with the glazing if the heads protrude too much into the glazing cavity. Please ensure that the screws used are no less that 50mm long and are stainless steel. Non-stainess steel screws can cause the aluminium to corrode.




PRODUCT MANUAL

7

DRILL DRILL BIT POZI SCREWDRIVER

MARKING

PUTTY KNIFEFRAME CUTTING

OPTIONAL ASSEMBLY

POP RIVETER

3.5mm Drill Bit

The system can be assembled using domed head rivets on the frame and countersunk riv-ets on the hardware if preferred. (All aspects of assembly stay the same with just the final fastners changing)

A standard putty knife can be used in the glazing as long as care is taken not to scratch the powdercoated surface.

It is advisable to find a plastic putty knife or applica-tor to ensure that the powdercoating is not damaged during the glazing process.

Aluminium is a soft metal and can be easily cut witha framing saw or a hacksaw with a miter box. Better quality the cutting methods will result in better quality joints.

Use a fine tooth blade or a blade specified for aluminium cutting.

If you are using an electric saw, ensure that you are using an aluminium saw blade.

NOTE: Do not cut the profiles with steel cutting methods such as abrasive discs. This will result in the powdercoating melting and being permenantly damaged.

Always wear eye protection when cutting aluminium as slivers of aluminium can seriously damage the eye.Always wear eye protection when handling the glass.

Always gloves when cutting aluminium as the slivers are sharp and can cause splinters. Always wear gloves when handling glass.

TOOLS REQUIRED FOR WINDOW ASSEMBLY

TOOLS REQUIRED




PRODUCT MANUAL

8

PERFORMANCE CONFIGURATIONS

W57

376

Mul

lion

56m

m

2000

2000

305

1511

W57

377

Mul

lion

43m

m

533

Ix =

3.1

18Iy

= 1

.412

654

1559

Ix =

0.8

37Iy

= 1

.121

1022

1511

Ix =

6.3

16Iy

= 1

.583

W57

378

Mul

lion

22m

m

1511

949

654

1264

WR

AP

Tran

som

and

Mul

lion

Sele

ctio

n G

uide

Top

Hun

g R

ange

For

1 0

00Pa

Win

d Lo

ad

1264

GEN

ERA

L N

OTE

S:1.

All

glas

s to

be

4mm

put

ty g

laze

d.2.

Cha

ngin

g an

y w

indo

w s

izes

or

desi

gns

may

nee

d ch

ange

s to

gla

ssth

ickn

ess.

3. C

hang

ing

any

win

dow

siz

es o

rde

sign

mus

t be

chec

ked

for

Tran

som

and

Mul

lion

Iner

tia fi

gure

s.

Rev

isio

n : 2

0/05

/201

5

WR

-201

5DTF

FDT

WR

-36F

WR

-36T

WR

-39T

WR

-312

T

WR

-312

DT

WR

-315

DT

WR

-156

TF

WR

159T

F

WR

-151

2TF

WR

-151

2DTF

WR

-156

TFT

WR

-159

TFT

WR

-151

2TFT

WR

-151

2DTF

DT

WR

-106

TF

WR

-109

TF

WR

-101

2TF

WR

-101

2DTF

WR

-101

5DTF

WR

-156

TFF

WR

-159

TFF

WR

-151

2TFF

WR

-151

2DTF

F

WR

-151

5DTF

F

WR

-206

TFT

WR

-209

TFT

WR

-201

2TFT

WR

-201

2DTF

DT

WR

-206

TFFT

WR

-209

TFFT

WR

-201

2TFF

T

WR

-201

2DTF

FDT

WR

-

WR

-56F

WR

-106

F

WR

-56T

WR

-59T

WR

-512

T

WR

-512

DT

WR

-515

DT

WR

-151

5DTF

DT

654

305

W57

376

Mul

lion

56m

m

2000

2000

305

1511

W57

377

Mul

lion

43m

m

533

Ix =

3.1

18Iy

= 1

.412

654

1559

Ix =

0.8

37Iy

= 1

.121

1022

1511

Ix =

6.3

16Iy

= 1

.583

W57

378

Mul

lion

22m

m

1511

949

654

1264

WR

AP

Tran

som

and

Mul

lion

Sele

ctio

n G

uide

Top

Hun

g R

ange

For

1 0

00Pa

Win

d Lo

ad

1264

GEN

ERA

L N

OTE

S:1.

All

glas

s to

be

4mm

put

ty g

laze

d.2.

Cha

ngin

g an

y w

indo

w s

izes

or

desi

gns

may

nee

d ch

ange

s to

gla

ssth

ickn

ess.

3. C

hang

ing

any

win

dow

siz

es o

rde

sign

mus

t be

chec

ked

for

Tran

som

and

Mul

lion

Iner

tia fi

gure

s.

Rev

isio

n : 2

0/05

/201

5

WR

-201

5DTF

FDT

WR

-36F

WR

-36T

WR

-39T

WR

-312

T

WR

-312

DT

WR

-315

DT

WR

-156

TF

WR

159T

F

WR

-151

2TF

WR

-151

2DTF

WR

-156

TFT

WR

-159

TFT

WR

-151

2TFT

WR

-151

2DTF

DT

WR

-106

TF

WR

-109

TF

WR

-101

2TF

WR

-101

2DTF

WR

-101

5DTF

WR

-156

TFF

WR

-159

TFF

WR

-151

2TFF

WR

-151

2DTF

F

WR

-151

5DTF

F

WR

-206

TFT

WR

-209

TFT

WR

-201

2TFT

WR

-201

2DTF

DT

WR

-206

TFFT

WR

-209

TFFT

WR

-201

2TFF

T

WR

-201

2DTF

FDT

WR

-

WR

-56F

WR

-106

F

WR

-56T

WR

-59T

WR

-512

T

WR

-512

DT

WR

-515

DT

WR

-151

5DTF

DT

654

305

TOP HUNG RANGE 1 000PA WINDLOAD




PRODUCT MANUAL

9

A-A

B-B

C-C

D-D

A

A

B B

C C

D

D

TYPICAL DETAILS1190 X 1190 WINDOW




PRODUCT MANUAL

10

3.5m

m

3.5m

m

3.5m

m

3.5m

m

3.5m

m

3.5m

m

3.5m

m

3.5m

m

3.5m

m

3.5m

m

Ensure all Joints are sealed internally with an approved Silicone

Drill material for specified fastener

Profile used

SYSTEM ASSEMBLYOUTER FRAME ASSEMBLY

OUTER FRAME MEASUREMENTS

LEGEND

OUTER FRAME PROFILE CUTTING

Cav

ity H

eigh

t

Cavity Width

It is advisable when calculating the outer frame size to leave a 5mm space all around the window to compensate for any building issues.

To ensure that your sizes are accurate, the profiles need to be cut to compensate for the outerframe corner connectors.

Cut Length = (Outer Frame Length) - (62mm)

Cut Length = (31mm) - (22mm)

Each corner block measures 31mm

The same calculation can be applied to the vertical cross members (mullions)

For horisontal cross member (transomes), the length is measured from:

Edge of the frame to the centre of the mullion

Cavity Width - 10mm Cav

ity H

eigh

t - 1

0mm




PRODUCT MANUAL

11

Detailed methods of corner joint assembly and Mullion Joint assembly are below.

Install the cross connectors to the outer frame profiles as well as the vertical cross members (mullions). (see detailed cross connector assembly)

Insert the outer frame corner connectors into the bottom outer frame profile and affix with screws (see detailed outer frame corner assembly)

Assemble all vertical members (outer frame side profiles and mullions) to internal horizontal members (transomes).

Insert the bottom assembly of the outer frame into the assembled internal components as per diagram above.

Assemble the top outer frame profile to the outer frame corner connectors. IMPORTANT: Do not affix the corner above the sash (this will be affixed using the hinge)

Assemble the top outer frame profile with the corner connector to the final assembly. Affix with screws.

1

4

2

5

3

6

OUTER FRAME ASSEMBLY ASSEMBLY SEQUENCE

MULLION CONNECTOR INSTALLATION

BASE ASSEMBLY TOP ASSEMBLY TOP ASSEMBLY

BOTTOM CONNECTOR INSTALLATION MID SECTION INSTALLATION

SYSTEM ASSEMBLY




PRODUCT MANUAL

12

Before affixing the connector, ensure that the area is clear of debris and apply enough silicone to ensure a perfect seal between the plastic component and the aluminium profile.

Note: Do not assemble profiles into the Cross Connector until final assembly and checking is complete. The Cross Connector has small ridges which are designed to shear off when the profile is inserted to ensure a tight fit.Note: Prior to installing the cross member, ensure

that the cross connector is coated with silicone.

Note: Ensuring that there is adequate silicone between the outer frame profile and the cross connector is critical to the systems performance.

Placement of Outer Frame Cross Connectors

Measure and drill each Cross Connector to the outer frame profile. (see offset diagram)

PLACEMENT & DRILLING

AFFIXING CROSS MEMBER

MULTIPLE CROSS MEMBER CONFIGURATION

SILICONE

AFFIXING CONNECTOR

OUTER FRAME ASSEMBLY

1

3

1

2

4

Insert the mullion over the cross connector. Drill and secure in place with a No. 9 x 12 Pan head screw.

In instances where multiple cross members are used, it is important to ensure that the cross connector is correctly aligned to ensure that the fastners cannot intefer.

Cross Connector Hole Offset

Cross Connector Outer Frame location

2.2mm

Silicone

CROSS CONNECTOR ASSEMBLY

SYSTEM ASSEMBLY

25m

m




PRODUCT MANUAL

13

Slide the Outer Frame Corner Connector into the aluminium profile ensuring that it meets firmly with the connector block.

Note: There are two cylinders within the connector blocks. Drilling and the placement of the rivets must be through these items to ensure a solid grip.

Check that the corner is well seated and that there is no play. If necessary, add a small amouth of silicone into the joint and smooth to seal the slight gap between the pofile and the corner component.

Allow to cure completely before handling as silicone will pick up dirt.

Important Note: Cover the Corner Connector with Silicone prior to insertion to maximise the sealing of the joint.

With the outerframe extrusions cut to size ensure that the ends are clean and free of debris and burrs. Aluminium can be deburred using a sharp knife. Silicone the connector arms before insertion.

1

3 4

2

OUTER FRAME ASSEMBLY OUTER FRAME CORNER CONNECTOR ASSEMBLY

PREPARE PROFILES INSERT PROFILES

DRILL & AFFIX CORNER FINISHING CORNER

Placement of Outer Frame Corner Connectors

Clamping the Outer Frame

61mm

61mm

TIP: For the best corner result - Use a ratchet strap or a belt clamp to clamp the entire frame in place while you drill and affix the screws.

SYSTEM ASSEMBLY




PRODUCT MANUAL

14

1

4

2

5

3

6

The Sash is made up of the sash frame which is connected using the sash connector blocks. The Glazing is wrapped in the frame and is glazed using glazing putty.

Insert woolpile into the sash frame groove ensuring that it overlaps into the corner blocks. Insert and install Sash Connector into the bottom sash frame as well as the top frame profile. Do not affix the top components.

Insert woolpile into the side sash frame profiles and insert the profiles onto the pre-assembled bottom. Drill and affix with the supplied screws as per diagram.

Slide the glass into the cavity. Insert a 2mm spacer into the glazing channel to ensure that glass is not directly in contact with the aluminium frame.

Assemble the top profile with the sash connectors to the assembled frame ensuring that all woolpile meets correctly in the corners. Drill and affix the top connectors only on the sides.

Check the final assembly joints to ensure that they are well sealed and siliconed. Ensure that the silicone is completely cured before finalizing the installation by adding the hinge.

2mm Spacer

Slide in glass

SASH FRAME ASSEMBLY SASH CORNER CONNECTOR ASSEMBLY

PREPARE PROFILES

INSERT GLASS INSERT TOP COMPLETE FABRICATION

ASSEMBLE TOP & BOTTOM ASSEMBLE SIDES TO BOTTOM

SYSTEM ASSEMBLY




PRODUCT MANUAL

15

Place the sash part of the hinge (countersunk on top) in the sash groove and locate against the corner block. Drill the 3 holes in place and affix with the CSK No.8 x 9.5 Blunt Point Screws.

Sash Hinge

Frame Hinge

Ext

erio

r

Locating Groove

Align to Corner Block

Align to Corner Block

SASH FRAME ASSEMBLY HINGE ASSEMBLY

Note: Correct Assembly and installation of the hinge is critical to the longevity of the system. Ensure that you place the hinge on the sash correctly and aligned against the sash corner block.

Note: Correct Assembly and installation of the hinge is critical to the longevity of the system. Ensure that you place the hinge on the sash correctly and aligned against the sash corner block.

7 COMPLETING THE SASH

SYSTEM ASSEMBLY




PRODUCT MANUAL

16

With the hinge secured correctly to the sash, insert the pin and the outer frame tab of the hinge.

Affix the hinge to the outerframe by drilling and inserting the supplied CSK No. 8 x 9.5 Blunt head screws.

Ensure that the pin and the hinge are correctly assembled. Ensure that the gap between the sash and the frame is equal on both sides.

Check that the hing moves freely without any resistance and that no pressure is placed on the outer frame during operation.

The hinge will align into the slot within the outer frame aligning the sash correctly for the woolpile.

HARDWARE ASSEMBLY HINGE INSTALLATION

SYSTEM ASSEMBLY

1

3

2

4

HINGE ASSEMBLY

AFFIX TO OUTER FRAME

ALIGN & SECURE HINGE

CHECK HINGE




PRODUCT MANUAL

17

Prior to glazing, ensure that the spacer is in place as this will privent the glass from breaking during operation.

As with all aluminium systems, glazing spacers are a critical element in the window system. Do not glaze the window with them in place.

Ensure the putty is warm and well worked to make it pliable. Inert enough putty to ensure that when press in, it will also fill the cavity under the glass.

Ensure that the air under the glass can be pushed out through the spacers.

Skim the top of the putty to give it a smooth flush look.

The putty will harden over time according to the manufacturers indications.

TIP: Builders Acrylic Filler or silicone can also be used for glazing. This will allow your glazing to match the frame. Please note the correct drying times for using these products so as not to have any issues with glass moving.

SASH FRAME ASSEMBLY SASH GLAZING

SYSTEM ASSEMBLY

1

2

4

3

5

GLAZING SPACER

TEMPORARY SPACERS

REMOVE TEMPORARY SPACERS

INSERT PUTTY

FILL THE CAVITY

OTHER GLAZING MATERIALS

FINISH PUTTY




PRODUCT MANUAL

18

Place a 4mm spacer under the glass to ensure that the glass does not touch the head of the frame corner screw.

Insert the bead into the bead slot of the outer frame as per the above diagram. Rotate the bead into place to ensure that it locks.

The temporary spacers will hold the glass cenered as well as pressurising the beads and keeping them locked in place while glazing is done.

Apply the putty as per the instructions for the sash glazing.

Insert spacers both sides of the glass to hold the glass centered.

Ensure the bead clicks into the slot correctly

OUTER FRAME ASSEMBLY OUTER FRAME BEAD INSTALLATION

SYSTEM ASSEMBLY

1

3

5

2

4

6

INSERT GLASS & SPACER GLASS SPACER

LOCKING BEAD

TEMORARY SPACERS

PUTTY APPLICATION

SECURE BEADING

INSERT TEMPORARY SPACERS

INSERT HORIZONTAL BEAD

INSERT VERTICAL BEAD

PROCEED TO GLAZE WINDOW




PRODUCT MANUAL

19

HARDWARE ASSEMBLY PEG STAY INSTALLATION

SYSTEM ASSEMBLY

With the window complete, align the peg stay to the center of the sash.

Install the peg stay to the sash frame using the two CSK No. 8 x 9.5 Blunt Point Screws.

Install the peg stay arm to the sash frame using the two CSK No. 8 x 9.5 Blunt Point Screws.

Install the peg stay restictor to the transome of the frame using the two CSK No. 8 x 9.5 Blunt Point Screws.

1

A

B

C

AB

C

MEASURE & PLACE

PEG STAY

PEG STAY ARM

PEG STAY RESTRICTOR




PRODUCT MANUAL

20

OUTER FRAME ASSEMBLY INSTALLING OUTER FRAME

Important Note: Location of the holes is critical to the integrity of the corners. Placing the holes in the wrong place can cause the corner block to crack and distort the frame. Measuring correctly and pre-marking the holes is critical.

Important Note: Do not over tighten the screw fixings as this will distort the frame. With correct packing and alignment the frame should be secure and straight. Too much pressure will cause the frame to flare and the system may fail.

A

B

C

D

E

Affix all corners no more than 150mm from the edge of the frame both horizontally and vertically. Do not place the achors too close to the outer frame connectors.

Affix anchors 150mm from the center of any cross connector. Ensure that anchors are both the same distance from the center of the corner connector.

Depending on the size of the frame, add in more anchors no more than 750mm apart. Ensure that the anchors are evenly spaced.

Depending on the size of the frame, add in more anchors no more than 750mm apart. Ensure that the anchors are evenly spaced.

Additional anchoring is not neccessary where the cavity is smaller than 500mm

SYSTEM INSTALLATION

150m

m

150mm 150mm

max

150

mm

max 750mm even spacing

even

spa

cing

150mm

WINDOW ANCHORING

A B

C

D

D

wrap putty glazed window...

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