wring diagram component list and index

Wiring diagram, Components list and index

Components list

Components list

Components list

Components list

Service Information

Document Title: Function Group: Information Type: Service Information

Date: 01/09/2009

Profile: EXC, EC210B LC (Volvo) [GB]

No. Designation Description Wiring diagram Central units and control units

1 E-ECU Engine control unit SCH17, SCH18, SCH19, SCH20

2 V-ECU Vehicle control unit SCH2, SCH3, SCH6, SCH11, SCH13, SCH16,

No. Designation Description Wiring diagram Alternator and power sources

1 AL3201 Alternator SCH01 2 BA3101 Battery SCH01 3 BA3102 Battery SCH01

No. Designation Description Wiring diagram Control units

1 MDU Machine display unit SCH16 2 IM Instrument panel SCH4, SCH6 3 IS Service socket SCH16 4 TM2301 Timer, diesel engine heater SCH22 5 CU3605 Auto greasing controller SCH23 6 MM3601 Wiper controller SCH10

No. Designation Description Wiring diagram Motors

1 MO2301 Fuel filler pump (35L, option) -

2 MO2302 Fuel filler pump, auto stop (50L, option) -

3 MO2303 Diesel engine heater (option) SCH22 4 MO3301 Engine start motor SCH01, 5 MO3601 Washer motor SCH10 6 MO3602 Wiper motor (upper) SCH10 7 MO3603 Wiper motor (lower) SCH10

Air suspension compressor

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Components list

Components list

8 MO3901 (option) SCH9 9 MO8701 Air conditioner motor -

10 MO8702 Air conditioner compressor SCH15

No. Marking Designation Wiring diagram Fuses

1 FU1 Feed Instrument panel SCH07 2 FU2 Feed headlights SCH04 3 FU3 Feed work lights SCH05 4 FU4 Feed wiper & washer SCH10 5 FU5 - - 6 FU6 Feed cigar lighter SCH09 7 FU7 Feed horn SCH09 8 FU8 Feed air conditioner SCH14 9 FU9 Feed extra work lights SCH08

10 FU10 Feed extra work lights SCH08 11 FU11 Feed beacon light (option) SCH08 12 FU12 Feed safety solenoid valve SCH12 13 FU13 Feed auto/manual switch SCH11 14 FU14 Feed MDU SCH16 15 FU15 Feed E-ECU SCH02 16 FU16 Feed start switch SCH01 17 FU17 Feed room light CH08 18 FU18 Feed cassette radio SCH09 19 FU19 Feed auxiliary heater SCH14 20 FU20 Feed power outlet SCH08 21 FU21 Feed fuel filler pump - 22 FU22 - - 23 FU23 - -

24 FU24 Feed emergency engine speed control & stop switch SCH02

25 FU25 Feed V-ECU SCH06

26 FU26 Feed seat heater, air suspension seat SCH09

27 FU27 Feed hammer/booster/shear select switch SCH12, SCH13

28 FU28 Feed quickfit, rotator switch SCH13 29 FU29 Feed travel alarm switch SCH08 30 FU30 Feed automatic greasing SCH23 31 FU50 Slow blow fuse 40A SCH01 32 FU51 Slow blow fuse 40A SCH01 33 FU52 Slow blow fuse 80A SCH01 34 FU53 Slow blow fuse 80A SCH01 35 FU54 Slow blow fuse 140A SCH20

No. Marking Designation Wiring diagram Solenoid valves

1 MA2301 Injector 1 SCH19 2 MA2302 Injector 2 SCH19 3 MA2303 Injector 3 SCH19 4 MA2304 Injector 4 SCH19

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Components list

5 MA2305 Injector 5 SCH19 6 MA2306 Injector 6 SCH19

7 MA9101 Flow control proportional valve (option) SCH11

8 MA9102 Power shift proportional valve SCH11 9 MA9103 Travel motor SCH12

10 MA9104 Hammer (option) SCH12 11 MA9105 Boom conflux shut-off SCH12 12 MA9106 Arm conflux shut-off SCH12 13 MA9107 Power booster SCH12 14 MA9108 Hydraulic safety SCH12 15 MA9109 Quickfit (option) SCH13 16 MA9110 Left rotator (option) SCH13 17 MA9111 Right Rotator (option) SCH13 18 MA9116 1/2 Pump select (option) SCH13 19 MA9117 Hammer select SCH12 20 MA9118 Shear select SCH12 21 MA9119 Thumb in (option) SCH21 22 MA9120 Boom float (option) SCH21

No. Marking Designation Wiring diagram Sensors

1 - - - 2 SE2203 Oil pressure, engine SCH17

3 SE2206 Engine oil low pressure (Volvo CE Korea) SCH07

4 - - - 5 SE2303 Fuel level SCH07 6 SE2306 Fuel temperature, engine SCH17 7 SE2501 Air temperature, engine SCH18 8 SE2502 Air pressure, engine SCH18 9 SE2503 Ambient air pressure SCH14 10 SE2504 Recirculation air temperature SCH14 11 SE2507 Charge air temperature, engine SCH17 12 SE2508 Charge air pressure, engine SCH17

13 SE2601 Coolant temperature (Volvo CE Korea) SCH07

14 SE2603 Coolant level, engine SCH18 15 SE2606 Coolant temperature, engine SCH17 16 SE2701 Crankshaft speed, engine SCH18 17 SE2703 Camshaft speed, engine SCH18 18 SE3602 Upper wiper limit switch SCH10 19 SE3603 Lower wiper limit switch SCH10 20 SE8501 Mechanical safety bar SCH12 21 SE9101 Attachment pilot pressure SCH13 22 SE9102 Hammer pilot pressure (option) SCH11 23 SE9103 Travel pilot pressure SCH13 24 - - - 25 SE9106 Safety pressure - rotator SCH13 26 SE9107 Overload pressure SCH07 27 SE9109 Receiver dryer pressure SCH15 28 SE9110 Travel alarm pressure SCH08 29 SE9111 Boom float pressure SCH21

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Components list

Components list

No. Marking Designation Wiring diagram Lights

1 LA3501 Headlight - left SCH04 2 LA3502 Headlight - right SCH04 3 LA3503 Work light - boom SCH04 4 LA3504 Work light - boom SCH04 5 LA3505 Counterweight light (option) SCH08 6 LA3506 Cab rear light (option) SCH08

7 LA3507 Cab front light (option) - extra work light SCH08

8 LA3508 Cab front light (option) - extra work light SCH08

9 LA3509 Cab room light SCH08 10 LA3601 Beacon light SCH08

No. Marking Designation Wiring diagram Control lights

1 LC2201 Engine oil pressure warning indicator- instrument -

2 LC2301 Seat heater switch (option) SCH05

3 LC2302 Fuel heater indicator (option) - instrument -

4 LC2501 Air cleaner clogging warning indicator- instrument SCH6

5 LC2502 Air preheating indicator - instrument SCH6

6 LC2601 Engine coolant temperature warning indicator- instrument SCH6

7 LC2602 Radiator coolant level warning indicator- instrument SCH6

8 LC3201 Battery charge warning indicator- instrument -

9 LC3502 Extra work light switch (option) SCH05 10 LC3503 Room light switch SCH05 11 LC3504 Working lights switch SCH04, 12 LC3601 Washer switch SCH10 13 LC3602 Wiper switch (upper) SCH10 14 LC3603 Wiper switch (lower) SCH10 15 LC3801 Central warning light 1 - instrument SCH01 16 LC3802 Central warning light 2 - instrument SCH01 17 LC3803 Overload warning switch (option) SCH05 18 LC3811 ILL 1 - instrument SCH04 19 LC3812 ILL 2 - instrument SCH04

20 LC3815 Rotating warning beacon switch (option) SCH05

21 LC3901 Buzzer stop & confirm switch (option) SCH04

22 LC3903 Auto idling select switch SCH04 23 LC3904 Cassette mute switch (option) SCH05 24 - - - 25 LC8102 Travel alarm switch (option) SCH05 26 LC8701 Fuel heater indicator- instrument - 27 LC9101 Booster/hammer/shear switch SCH04

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Components list

Components list

28 LC9102 Power maximum mode switch SCH04 29 LC9107 Power boost indicator - instrument - 30 LC9104 Quickfit switch 1 (option) SCH04 31 LC9105 Quickfit switch 2 (option) SCH05 32 LC9106 Travel speed select switch SCH04 33 LC9110 Hammer operation - instrument - 34 LC9111 Shear operation - instrument - 35 LC9112 Boom float operation - instrument SCH21 36 LC9201 Quickfit light (option) - instrument -

37 LC9401 Overload warning indicator (option) -

38 LC9911 Automatic lubricating indicator (option) - instrument -

No. Marking Designation Wiring diagram Switches

1 SW2302 Fuel filler pump start (option) - 2 SW2303 Fuel Filler pump stop (option) - 3 SW2701 Engine speed control SCH03 4 SW2702 Power maximum mode select SCH03 5 SW2703 Auto idling SCH03

6 SW2704 Emergency engine speed control & stop SCH02

7 SW2705 Overload warning (option) SCH07 8 SW2706 Automatic/manual SCH11 9 SW3101 Master SCH01

10 SW3301 Start SCH01 11 SW3501 Working lights SCH04 12 SW3502 Extra work lights (option) SCH08 13 SW3503 Cab room light SCH08 14 SW3601 Washer SCH10 15 SW3602 Wiper (upper) SCH10 16 SW3603 Wiper (lower) SCH10 17 SW3604 Buzzer stop & confirm (option SCH07 18 SW3606 Horn, left SCH09 19 SW3607 Horn, right SCH09 20 SW3801 Travel alarm (option) SCH08 21 SW3802 Beacon light (option) SCH08 22 SW3901 Mute (option) SCH09 23 SW8501 Seat heater (option) SCH09 24 SW9101 Flow control (option) SCH11 25 SW9103 Travel speed select SCH12 26 SW9104 Quickfit 1 (option) SCH13 27 SW9105 Quickfit 2 (option) SCH13 28 SW9107 Booster/hammer/shear select SCH12 29 SW9108 Booster/hammer SCH12 30 SW9109 Rotator, left (option) SCH13 31 SW9110 Rotator, right (option) SCH13 32 SW9112 Two pump select (option) SCH13 33 SW9115 Thumb in (option) SCH21 34 SW9116 Boom float (option) SCH21

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Components list

Components list

Components list

Components list

Components list

No. Marking Designation Wiring diagram Relays

1 RE2501 Preheater SCH20 2 RE3101 Battery SCH01 3 RE3301 Safety SCH01 4 RE3501 Light SCH04 5 RE3502 Extra work lights SCH08 6 RE3604 Horn SCH09 7 RE3605 Wiper SCH10 8 RE3701 EMS power SCH02 9 RE3702 EMS Data record SCH02

10 RE8701 Air conditioner & diesel heater SCH15 11 RE9102 Travel SCH12 12 RE9103 Travel speed select SCH12 13 RE9104 Quickfit 1 (option) SCH13 14 RE9105 Quickfit 2 (option) SCH13 15 RE9106 Safety (rotator) SCH13

No. Marking Designation Wiring diagram Audible signals

1 SA3601 Warning buzzer SCH07 2 SA3602 Horn SCH09 3 SA9101 Travel alarm SCH08

No. Marking Designation Wiring diagram Power outlet

1 PO3901 Electric power outlet 12V DC SCH08

No. Marking Designation Wiring diagram Instruments

1 IM3812 Hour meter SCH07

2 IM3811 Gauge - engine cooler temperature SCH07

3 IM3803 Gauge - fuel level gauge SCH07

No. Marking Designation Wiring diagram Heating coils

1 HE2501 Preheater coil SCH20 2 HE3801 Cigarette lighter SCH09 3 HE8501 Seat heater coil SCH09 4 HE2301 Diesel engine heater SCH22

No. Marking Designation Wiring diagram Miscellaneous

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1 MM3901 Cassette radio SCH09 2 MM3902 DC-DC converter SCH08, SCH09 3 MM3903 Resister box SCH11 4 MM3904 Speaker SCH09 5 AC Air conditioner SCH14

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wring diagram component list and index

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