wÄrtsilÄ pdm/plm - pdt europepdteurope.com/wp-content/uploads/2016/07/1-4-arora...system system...

© Wärtsilä

WÄRTSILÄ PDM/PLM

PDT EUROPE 2014: SHAPING THE PLM PLATFORM OF THE FUTURE

Shefali Arora, Programme Manager-PDM/PLMManager, Engineering systemsWärtsilä Corporation Oy

© Wärtsilä

Today we are much more than an engine company

Passion for optimising lifecycle value

for our customers with modern and

sustainable power solutions.

PDT Europe 2014 Wärtsilä Global PLM

© Wärtsilä PDT Europe 2014 Wärtsilä Global PLM

SERVICES

POWER

PLANTS

SHIP

POWER

Our business areas

© Wärtsilä

Our personnel

Approx. 18,700 professionals,

132 nationalities in nearly 70 countries,

present in over 200 locations

11,000 service professionals supporting

Installed base of 182,000 MW

,


© Wärtsilä

Positioned for growth even in challenging markets


Smart Power

Generation

The transition to sustainable

and modern energy systems

drives the demand for smart

power generation.

Gas as

a fuel

Economic and environmental

reasons increase the growth of

gas solutions in marine and

power plant markets.

Environmental

solutions

Environmental regulation and

increased focus on improved

efficiency create demand in

the marine industry.

© Wärtsilä

Fuels


•Flexibility is the key

7 © Wärtsilä 16 October 2014 Smart Power Generation / Christian Hultholm

Wind chasing in Colorado, USA

Coal power plants

Load

Wind generation

Gas generation

Plains End 1 & 2 power plants

Flexible generation

3 MAY 2008 Gensets 20 x Wärtsilä 18V34SG,

14 x Wärtsilä 20V34SG

Total output 118 MW, 113 MW

Fuel Natural gas

© Wärtsilä

Smart Power Generation - The Future Of Electricity Production


© Wärtsilä 16 October 2014 POWER PLANTS 201410

Fuel

flexibility

Operational

flexibility

Energy

efficiency

Smart

Power

Generation

Smart Power Generation optimises energy systems

Reliable Sustainable

Affordable

Smart

Power

Systems

© Wärtsilä

The world needs affordable, clean, flexible

and reliable power.

• The growth of electricity demand is strongly connected to GDP development,

electrification and increasing standard of living

• Demand for sustainability and focus on climate change

• Rapid growth of intermittent renewable generation, combined with

escalating daily, weekly and seasonal demand fluctuation, increases the

need for flexibility

• Increasing role of gas, especially as a balancing fuel & in Marine

• Aging installed capacity drives investments in new technologies

• Focus on total cost of ownership

• Changes in environmental regulations and safety requirements

• Outsourcing of operations and maintenance

• Accelerating technological development and need for real-time information

Market trends and drivers


© Wärtsilä

Our offering

Lifecycle

solutions

Services

solutions

From spare

parts to service

agreements

Ship Power

Integrated

solutions

Power Plants

Customised

solutions

Products

CU

ST

OM

ER

S


© Wärtsilä

Overview to the Wärtsilä PDM Development Programme

PDT Europe 2014

Wärtsilä Global PLM

Opportunity for Wärtsilä Global PDM/PLM

Product lifecycle

management with

product data management

will enable Wärtsilä to

– Capitalise on its knowledge

– Drive costs down

– Improve business agility

As a result of

– Improved capture and

definition of the Product

Structure through the lifecycle

– Capability to capture, share

and re-use knowledge

– Improved product information

flow from design to global

manufacturing and service

Doc.ID: Revision: Status:24/ © Wärtsilä

INTERNAL USE ONLY

PLM

Lifecycle of a Power solution

Concept design System design PRODUCT designinstance des,

Ins & Support

•The lifecycle of a Power solution always starts with the opportunity coming

from a customer need

•Being able to fully handover result of work done in one lifecycle phase to

the next, improves efficiency of our operations, quality and traceability of

the customer solution


& Maintenance

PLM Process, Main actors - Value Chain

Customer Requirement

Design concept

System design

Productdesign

Commercia-lisation

Realisationdesign

Product portfolio planning

Marketing Strategic planning

Sales

CustomerRequirement

Sales scope

Customer solution

PurchaseVendor

relationsLogistics

In-house supply

Quality

Installation & Support

Wärtsilä

Value chain

Wärtsilä PDM Programme – Aim & Status

To support the lifecycle management of Wärtsilä’spower solutions and technology development

the PDM Development programme aims to

• provide a central repository of shared information to manage product data and processes in an integrated and cost-effective way

• provide possibilities for Wärtsilä’s businesses to improve their efficiency and productivity

Wärtsilä PDM/PLM Data Model

The Design

Object

Material

resource

that can

fullfil

the design

The

Manufactured

Item

Component

definitions

Identified

needed

features

Customer/

market

need

Lifecycle

Requirement Functional Logical item Solution itemMaterial

resource

Physical

instance

PLM PLM PLM PLM

Realised byRealised byRealised byImpacted by Serialize

TraceabilityIdentified

Design representationResource and material

representationNeed representation

PLM /PDM PLM /PDM

Doc.ID: Revision: Status:24/ © Wärtsilä

INTERNAL USE ONLY

Standardized products

Tailored customer

solution

Solution architecture

Solution

System System

Product

BOM

Assembly/Part

Assembly/Part

Assembly/Part

BOM

Assembly/Part

Assembly/Part

Assembly/Part

Part

Logic

al re

lationship

Desig

n

Material Resource

Realiz

ation


Wärtsilä Global PDM/PLM Landscape

PLM

PDM

CRMSales

configuratorTeamcenter SAP ERP

En

gin

ee

rin

g fo

un

da

tion

(s)

Auth

oring tools CAX

Confi-

gurators

Simula

tions

Key feautures of Wärtsilä PDM /PLM:

•The global tools (sales configurator,

Teamcenter and SAP) form the backbone for

our Product/Solution data & Lifecycle

management.

• Engineering foundation is fulfilling business

specific engineering requirements.

•Secure & Efficient Engineering Collaboration

Platform to share design & manufacturing

data (structures)

•Complete customer solution delivery

•Traceability is the key for Wärtsilä

•Full life cycle support for Wärtsilä Products &

Solutions2 © Wärtsilä October 2012

Content

Management

system

Engineering

Collaboration

Platform

OSM

Unbroken data chain from sales to delivery

PDT Europe 2014

Wärtsilä Global PLM

INTERNAL USE ONLY

Wärtsilä Product life cycle management

Product Data Management

Product Lifecycle Management (Solution delivery, product development & maintenance) PLM

PRE-STUDY CONCEPT

DESIGN

DETAIL

DESIGNEXECUTION

•Capture customer requirements• Functional design

•Concept development •Solution integration • Configurationbased on portfolio

• Product specification

• Scope definition

• Ordering• Manufacturing• Delivery

Product portfolio management

• Re-use of product designs(solutions and modules)

OPERATION &

MAINTENANCE

PHASE OUT

• Instructions & Information on Operation and Maintenance

• Spare Parts & Service orders•Phase out planning

Develope/Active/Supported/Limited/Phase out stages

Lifecycle Solutions

Solution concepts

Products Product instances defined

Products realised

Key needs for Wärtsilä Global PDM/PLM Platform

• Wärtsilä PDM/PLM Landscape :

– Reliable PDM/PLM Backbone

– Supports PLM process & value chain

• Sales, Engineering, Manufacturing, Logistics etc.

– Support for Project Solution based business (End-to-end)

• Product Development & Customer Solution delivery are accomplished as

Projects in Wärtsilä

– Supports Full Traceability throughout the Life Cycle

– Provides Secure, Seamless & Efficient Collaboration.

– Improves Quality, Efficiency & Productivity.

– MinimumTotal Cost of Ownership

– Keep It Simple & Swift -> User Experience.

........ Supports in creating Business Value for Wärtsilä Customers!

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