www.iitj.ac.in csp material 20dec refrigeration
TRANSCRIPT
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SOLAR ENERGY
PHOTOVOLTAIC ORGANIC RANKINE SOLAR THERMAL
CYCLE
VAPOUR COMPRESSION
REFRIGERATION
VAPOUR ABSORPTION VAPOUR JET
REFRIGERATION REFRIGERATION
VAPOUR COMPRESSION THERMOELECTRIC
REFRIGERATION REFRIGERATION
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SOLAR VAPOUR COMPRESSIONREFRIGERATION SYSTEM
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SOLAR VAPOUR COMPRESSION REFRIGERATION SYSTEM12/27/2013 Solar Refrigeration : Current Statusand Future Trends
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Fig. 3 Comparison of mass flow rate for R12 and R134a
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Fig. 4 Comparison of compressor capacity for R12 and R134a
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Fig. 5 Comparison of power requirement for R12 and R134a
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Fig. 6 Comparison of COP for R12 and R134a
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Intermittent solar Refrigeration System
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Fig. 7 Basic Intermittent Absorption Refrigeration System
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A solar refrigerator capable producing of 250kg of ice
per day reported by Kirpichev and Baum (1954) which isoperated by a vapour compression principle. Steam is
used as working fluid which produced by a cylindrical
parabolic concentrators.
A intermittent solar refrigerator of production capacity 6
kg per ice per day built by Trombe and Foex (1957),
working on vapour absorption principle and ammonia-
water combination used as working fluid. Willam et al (1957) tried different refrigerant-absorbent
combination like methonol-silicagel, accetone-silicagel,
ammonia-water etc, for a small food cooler working on
intermittent cycle.12/27/2013 Solar Refrigeration : Current Statusand Future Trends 12
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Muradov and Shadie (1971)investigated an intermittent
absorption solar refrigerator with ammonia-calciumchloride. A sub-zero evaporator temperature reported
which obtained within 1-2 hours from starting of
refrigeration process.
A solar refrigerator of 5 ton capacity working on
absorption principle with NH3-H2O working fluid
reported, Farber (1973).
Swartman et al (1973) have reported experimental resultson an intermittent solar refrigerator which built based on
two vessel system, one for generator cum absorber and
other condenser and evaporator. NH3-H2O and NH3-
NaSCN solution used as working fluid.12/27/2013 Solar Refrigeration : Current Statusand Future Trends 14
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A LiBr-H2O intermittent absorbent refrigeration
system theoretical studied and its performancepredicted as a function of initial and finaltemperature of generator and condenser by Perry(1975).
A theoretical and experimental study on NH3-H2Osolar refrigerator carried out by Venkatesh et al(1978) and its performance predicted as a function ofgenerator temperature, condenser temperature andinitial solution con concentrations.
Ali Mansoori and Vinod Patel(1979) studiedtheoretically and computed the performance of vapour absorption cycle as a function of generator,atmospheric and evaporator temperatures.
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EXPERIMENTAL SET-UP
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Fig. EXPERIMENTAL STUDIES ON TWO VESSEL12/27/2013 Solar Refrigeration : Current Statusand Future Trends 22
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Table 1. Experimental
performance of twovessel intermittent
system
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COLLECTOR WITH MIRROR BOOSTERS12/27/2013 Solar Refrigeration : Current Statusand Future Trends 24
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Fig.15 Thermodynamic cycle for single stage intermittent solar
refrigerator
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Fig. 19 Effect of tc and tg on COP of single stage system
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SOLAR REFRIGERATOR12/27/2013 Solar Refrigeration : Current Statusand Future Trends 29
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SOLAR REFRIGERATOR WITH INSULATION12/27/2013 Solar Refrigeration : Current Statusand Future Trends 30
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Fig. EXPERIMENTAL STUDIES ON SINGLE STAGE
INTERMITTENT SOLAR REFRIGERATOR12/27/2013 Solar Refrigeration : Current Statusand Future Trends 31
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Fig. EXPERIMENTAL STUDIES ON SINGLE STAGE
INTERMITTENT SOLAR REFRIGERATOR12/27/2013 Solar Refrigeration : Current Statusand Future Trends 32
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Fig. 25 Effect of increase in condenser temperature on single stage
intermittent solar refrigerator
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Fig. 30 Effect of tgh and volume ratio on COP of two stage system
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Fig. 31 Effect of tgh and x1 on COP of two stage system
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TWO-STAGE INTERMITTENT SOLAR
REFRIGERATOR (FRONT VIEW)12/27/2013 Solar Refrigeration : Current Statusand Future Trends 39
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TWO-STAGE INTERMITTENT SOLAR
REFRIGERATOR (REAR VIEW)
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TWO STAGE INTERMITTENT SOLAR REFRIGERATOR
GENERATION PROCESS12/27/2013 Solar Refrigeration : Current Statusand Future Trends 41
TWO STAGE INTERMITTENT SOLAR REFRIGERATOR
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TWO STAGE INTERMITTENT SOLAR REFRIGERATOR
REFRIGERATION PROCESS
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Fig. 35 Comparison of predicted and experimental performance
characteristics of two stage solar refrigerator
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Triple Fluid Vapour AbsorptionRefrigerator
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PLATEN-MUNTERS ABSORPTION SYSTEM
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Platen and Munters[1926] modified the existingrefrigerators that utilized solely the heat in
practice. Electrolux Inc. took up the responsibility
of commercial production of it. Later on, further
modifications were being added and refrigerators
were then assigned with different names,Triple
Fluid Vapour Absorption Refrigerator,
Absorption-Diffusion Refrigerator,Pumpless Continuous Action Absorption
Refrigerator, etc.
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Nesselmann[1933] conducted theoretical
investigations on the gas circuit ofTFVAR
with an ideal operating conditions. Heignored the propulsion force required for the
circulation of the gas mixture and diffusion
effects in evaporator and absorber, butclarified the influence of the circulation rate
of the gas mixture and Gas Heat Exchanger
(GHE) efficiency.12/27/2013 Solar Refrigeration : Current Status
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Miller et al[1946], Nesselmann[1933]andBackstorm[1956] proposed Helium as analternative for Hydrogen because of its lowerspecific heat and hence height differencebetween evaporator and condenser requiredwill be more.
Young and Makiya[1983] illustrated thatCOPs are higher at higher evaporator loads .Helium yield lower COP at lower loads.
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Watts and Gulland[1958] experiments
proposed a noticeable increase in
refrigerating effect when TFVAR wasoperated at low unit pressure and higher
evaporator temperature. It involved force,
natural and restricted gas flows through thecircuit at pressures: 11.4 and 16.7 bar and
mean evaporator temperature 00C,-100C and
-200C.12/27/2013 Solar Refrigeration : Current Status
and Future Trends
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Martynovsky et al[1973] suggested anincrease in the COP of TFVAR by cooling theweak gas mixture from absorber temperatureto the ambient temperature prior to its gas heatexchanger entry.
Shpilevoy[1982] and Almen[1983] have
reported the usage of the special tubes withinternal capillary incision for evaporator toincrease the mass transfer area.
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Narayanhedkar and Maiya[1985] worked
for the increase in optimum power input to
the TFVAR and also refrigerating effectwith the inert gas charge pressure which
validates the results of Watts and
Gulland[1957] and Prasad[1986].
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Maiya[1988] carried out theoretical andexperimental investigations of Triple Fluid
Vapour Absorption Refrigerator which
concluded following results:
Helium as a better substitute to hydrogen as
inert gas with corresponding increase in the
height difference in evaporator and condenser.
However, hydrogen does marginally better for
the same height difference.
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Major Components of Triple Fluid Vapour Absorption
Refrigerator
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Evaporator of Triple Fluid Vapour Absorption
Refrigerator
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Transfer Tank operated VapourAbsorption Refrigeration System
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TRANSFER TANK OPERATED VARS
(FRONT VIEW)
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TRANSFER TANK OPERATED VARS
(REAR VIEW)12/27/2013 Solar Refrigeration : Current Status
and Future Trends
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EFFECT OF GENERATOR TEMPERATURE ON TRANSFER
TANK VAPOUR FLOW12/27/2013 Solar Refrigeration : Current Status
and Future Trends
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EFFECT OF GENERATOR TEMPERATURE ON
CIRCULATION RATIO12/27/2013 Solar Refrigeration : Current Status
and Future Trends
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EFFECT OF GENERATOR TEMPERATURE ON COP12/27/2013 Solar Refrigeration : Current Statusand Future Trends
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SOLAR VAPOUR ABSORPTION
REFRIGERATION SYSTEMS
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A water cooling VAR system used R22-DMF as
working fluid built by Agarwal and Sabti (1982),capacity of 60 kg of water per day from 30C to 15C.
A theoretical study of NH3-H2O two stage absorption
system with high generator temperature range 100C to
170C by Jhonston(1980). He suggested that the
performance of the system improve than a steady state
system by using evacuated tubular collectors.
Keizer (1982) reported a theoretical and experimentalanalysis of single and two stage ammonia-water
absorption system. He also made a detailed study about
film and vertical tubular bubble absorber and compared
the obtained result12/27/2013 Solar Refrigeration : Current Status
and Future Trends
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T20
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Condenser
R134a liquid
receiver
Hot water
thermostat
Cooling water
thermostat
Cooling load
simulator(Chilled water)
Water
pump
Water
pump
Water
pump
Generator
Solution
heat exchanger
Absorber
Evaporator
R134a refrigerant line
R134a-DMF Solution line
Water line
Absorber
storage
tank Solution
pump
Generator
storage
tank
F
T4
P4
P1
T1
P2
T2
T3P3
P5T5
T8 P8
T9
P9
T7 P7
P6 T6
Hand shut-off valve
Capillary tube
Gate valve
Ball valve
Needle valve
S
F
L
P
T
Pressure gauge
Temperature gauge
Level gauge
Filter/Drier
Flow meter
Online density
meter
S1
S2
S3
S4
S5
S6
T1 0 P1 0
T11 P11
P12T12
P13
T13
T14 P14
T15 T16
T17
T18
T19
T21
T22
HSV1HSV2
HSV3HSV4
NV1
NV2
NV3
HSV5
HSV6HSV7
HSV8
Throttle valve
L3
L2
L1
GV1
GV2
GV3
GV4
GV5
GV6
GV7
GV8
GV9
GV10
GV11
GV12
GV13
GV14
BV1
BV2
BV3
BV4
BV5
BV6
BV7
BV8
BV9
BV10
BV11
Fig. 41 Schematic diagram of R134a-DMF based vapour absorption
refrigeration system12/27/2013 Solar Refrigeration : Current Status
and Future Trends
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Generator
Condenser
Solution
heat
exchanger
Hot water
flow meter
Hot water tank
Generator
receiver
Data acquisition
system
MCB switch
board
Chilled water
flow meter
Liquid refrigerant
receiver
Fig.42 Experimental setup
R134a-DMF vapour absorption refrigeration system
Expansion
device
Liquid
refrigerant
flow meter
Evaporator
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Liquid
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Fig.43. Experimental setup VARS with plate heat
exchangers
Liquid
Refrigerant
Flow meter
Evaporator
Cooling water tank
with cooling coils
Liquid
refrigerant
receiver
Absorber
Expansion
devices
Condensing unit
for cooling watersystem
Absorber
receiver
Chilled water
tank
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Solution
pump
Chilled
waterpump
Cooling
water
pumpHot water
pump
Online
density
meter
Fig.44 Solution pump, water pumps and online density meter12/27/2013 Solar Refrigeration : Current Status
and Future Trends
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Compressors
Condenser fans
Condensers
Fig.45 Condensing unit for cooling water system12/27/2013 Solar Refrigeration : Current Status
and Future Trends
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R134a
gas
cylinder
Mass
flowcontroller
Mass
flow
indicator
0 - 5 V DC
power
supplyData
Acquisition
System
24 V DC
power
supply
Glass
absorber
Expt. set-up
equiped with DAS
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Fig.59 Effect of generator temperature on strong and weak solution
concentration difference at different evaporator temperatures
0
0.05
0.1
0.15
0.2
0.25
0.3
50 55 60 65 70 75 80 85 90 95
Generator temperature,oC
Differenceinstrongandweaksoln.concentratio
ns,kgkg-1
Evaporator temp. = -1.7 C
Evaporator temp. = 4.2 C
Evaporator temp. = 9.7 C
Cooling capacity = 3.4 kW
Condenser temperature = 21 C
Absorber temperature = 19.7 C
Experimental
- - - - - Simulation
o
o
o
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Fig. 60 Effect of generator temperature on circulation ratio at different
evaporator temperatures
0
2
4
6
8
10
12
14
16
18
50 55 60 65 70 75 80 85 90 95
Generator temperature,oC
Circulationratio
Evaporator temp. = -1.7 C
Evaporator temp. = 4.2 C
Evaporator temp. = 9.7 C
Cooling capacity = 3.4 kW
Condenser temperature = 21 C
Absorber temperature = 19.7 C
Experimental
- - - - - Simulation
o
o
o
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Fig. 61 Effect of generator temperature on coefficient of performance at
different evaporator temperatures
0.1
0.2
0.3
0.4
0.5
0.6
0.7
50 55 60 65 70 75 80 85 90 95
Generator temperature,oC
CoefficientofPerformance,COP
Evaporator temp. = -1.7 C
Evaporator temp. = 4.2 C
Evaporator temp. = 9.7 C
Cooling capacity = 3.4 kW
Condenser temperature = 21 C
Absorber temperature = 19.7 C
Experimental
- - - - - Simulation
o
o
o
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SOLAR VAPOUR JET
REFRIGERATION SYSTEM
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Working Fluids
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Working fluids generally used in Jet refrigeration system areR11, R12, R-113, R-123, R-141b, R134a, R718b, and R717.
Working fluids could be classified as wet and dry vapor byChang et al. [22]. Wet vapour experiences small droplets at theexit of the primary nozzle, and it undergoes two phasecondition. The small droplets block the hypothetical throat area
and hits on the ejector walls, causing damage. It can be avoidedby slightly superheating the primary stream working fluid .
Dry vapour is preferable compared to wet vapour. Comparativestudies on the performance of ejector refrigeration cycle with
eleven refrigerants including water, halocarbon compounds(CFCs, HCFCs, and HFCs), a cyclic organic compound and anazeotrope were carried out by Da- Wen Sun [23]. Therefrigerants were used for achieving better performance of thesystem.12/27/2013 Solar Refrigeration : Current Status
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One dimensional analysis contd.,
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Ozzane and Aidoun [6] carried out one dimensional analysis ofcompressible refrigerant flow of ejector based on forward
marching technique for the solution of conservation equationsthrough computer simulation for R141b. Mixing chamberlength had a great impact over the performance by controllingthe shock wave occurrence and intensity, its length wasadjusted to bring supersonic mixed flow to near sonic
conditions for maximum exit pressure.
The performance of the ejector under critical operating modewas studied by Selvaraju and Mani [7] and also they comparedthe performance of the ejector with different environmental
friendly refrigerants like R134a, R152a, R290, R600a andR717.. Among the refrigerants selected for analysis, R134agives a better performance and higher critical entrainment ratio.They observed that critical entrainment ratio increases withincrease in driving pressure ratio and decrease with increase in
compression ratio. [8]12/27/2013 Solar Refrigeration : Current Status
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One dimensional analysis contd.,
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Simulation of one dimensional analysis based on mass,
momentum and energy balances was carried out Cizungu et al.[36] and validated the same with experimental results from
literature. . Also they compared the system performance using
the environmentally friendly working fluids like R123, R134a,
R 152a and R717. The author suggests that the entrainment ratioand COP of the system depends on ejector geometry and
compression ratio.
One dimensional analysis contd.,
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Numerical CFD analysis
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Numerical CFD analysis
Bartosiewicz et al. [14] carried out performance analysis of
supersonic ejector using CFD analysis and experimental underdifferent modes, ranging from on-design to off-design
condition. Six turbulence models namely, k-, RNG-k-, RSM
and two k- were tested and compared with measurements
from literature.
The effect of suction tube which entrains secondary flow on
entraining performance was studied by comparing the
axisymmetric and 3- dimensional analysis by Pianthong et al.
[21]. They concluded that the suction tube does not affect the
overall performance of the system, because the flow velocity
at the suction is very low.
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y ,
Numerical analyses were performed with 3D axisymmetric
geometry, with realizable k- model as a turbulence model[15].He studied the performance of the ejector with differentcombinations of primary nozzles throat diameter and exitdiameter, mixing chamber diameter, length of constant areamixing tube under varied operating conditions. The author [16]continued the work to explore the flow phenomena inside
ejector.
The influence of geometrical factors of steam ejector on theperformance was studied using CFD by Szabolcs et al. [17,18].The optimal area ratio fo the corresponding operating
conditions could be achieved by adjusting the area ratio, by anadjustable spindle arrangement in the conventional ejectorsystem.
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Selvaraju and Mani [37] carried out performance analysiswith R134a using 3-Dimensional CFD analysis. Governingequations for mass, momentum, energy and turbulence modelswere solved using CFD technique.
Riffat and Omer [12] have studied ejector refrigeration system
using methanol as a working fluid, numerically using CFD andexperimentally. The results of the CFD analysis focused ondetermining the optimum ejector geometry for the givenoperating conditions. Rusly et al. [13] have studied the flow
behavior of the ejector with 2D -CFD analysis.
Scott [11] carried out CFD analysis of an ejector working withR245fa for cooling / refrigeration applications.
y ,
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Two phase ejector contd.,
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Stefan Elbel [35] studied two-phase ejector used as an
expansion device to reduce throttling losses The author listed
the types of ejector based on the thermodynamic state of theworking fluid as shown in Table.
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P
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Fig. 2 Thermodynamic diagram of vapour jet refrigeration system
4
P
1
3
ca b
h
2
65
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Assembled view of the ejector components
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EJECTOR COMPONENTS OF VJRS12/27/2013 Solar Refrigeration : Current Status
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Fig. 105 Meshed view of the ejector
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Fig. 106 Shaded view of the ejector
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Region of shock waves
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Fig. 109 Static pressure contour
Pe = 4.15 e+05
PaPc = 7.05 e
+05 Pa
Pg = 26.25 e+05 Pa
Pe = 4.15 e+05
PaPc = 7.05 e+05 Pa
Pg = 30.00 e+05 Pa
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05 Pa
Pg = 32.35 e+05 Pa
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Fig.110 Velocity vector
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05 Pa
Pg = 26.25 e+05 Pa
ms-1
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05 Pa
Pg = 30.00 e+05 Pa
Pe = 4.15 e+05 Pa
Pc
= 7.05 e+05 Pa
Pg = 32.35 e+05 Pa
ms-1
ms-1
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Fig. 111 Mach number
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05 Pa
Pg = 26.25 e+05 Pa
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05 Pa
Pg = 30.00 e+05 Pa
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05
PaPg = 32.35 e
+05 Pa
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Fig. 112 Distribution of static temperature
Pe = 4.15 e+05
PaPc = 7.05 e
+05 Pa
Pg = 30.35 e+05 Pa
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05 Pa
Pg = 32.35 e+05 Pa
Pe = 4.15 e+05 Pa
Pc
= 7.05 e+05 Pa
Pg = 35.81 e+05 Pa
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Fig. 113 Variation of enthalpy
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05 PaPg = 30.00 e
+05 PaPe = 4.15 e+05 PaPc = 7.05 e
+05 Pa
Pg = 32.35 e+05 Pa
Pe = 4.15 e+05 Pa
Pc = 7.05 e+05 Pa
Pg = 35.81 e+05 Pa
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0.5T 278 0 K
T
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Fig. 121 Effect of generator temperature on COP
0
0.1
0.2
0.3
0.4
335 340 345 350 355 360 365
Generator temperature, K
COP
Te = 278.0 K
= 280.5 K
= 283.0 K
= 285.5 K
NA -MATc= 300 K
Te
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0.5
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Fig. 125 Effect of condenser temperature on entrainment ratio
0
0.1
0.2
0.3
0.4
300 302 304 306 308 310
Condenser temperature, K
Entrainmentratio
g = 358 K
= 361K
Te= 283 K
NA - MA
Tg
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0.3
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Fig. 127 Effect of condenser temperature on COP
0
0.1
0.2
300 302 304 306
Condenser temperature, K
COP
= 358 K
= 361 K
Te= 280.5 K
NA - MA
Tg
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0.6+10%
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Fig.128 Comparison of predicted and actual critical entrainment ratio
Correlation for
Critical entrainmentratio
0
0.2
0.4
0 0.2 0.4 0.6
Predicted critical entrainment ratio
A
ctualcriticalentrainm
entrati -10%
968945.0202621.037332.027238.0 cdcritical
RR
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0.6
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Fig.129 Comparison of predicted and actual critical COP
Correlation for
Critical COP
933787.0242682.0284386.0375976.0 cdcritical
RRCOP
0
0.1
0.2
0.3
0.4
0.5
0 0.1 0.2 0.3 0.4 0.5 0.6
Predicted critical COP
ActualcriticalCO
P
-10%
+10%
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Payback Analysis
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Solar and electrical energy costs intersect at 6th year of operation which is
the payback period.
Cost comparison of solar and electrical
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refrigerator The total cost of a selected refrigerator for 10 years is
= Rs.8390 + Rs. 62,052
= Rs.70,442 /-
For solar based refrigeration system the total initial
cost is = Rs 39,340 The saving of cost in 10 years is with a difference of
= 70,442 39,340
= Rs. 31,102.
saving per year is = Rs 31102.00
Courtesy; Ravi Shankar Raman et al / VSRD I nternational Journal of M echanical,
Auto. & Prod. Engg. Vol. 2 (1), 2012
Performance and costs of various solarrefrigeration systems
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Main options of various solar refrigeration
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Main options of various solar refrigeration
systems and their ranks
The main options and the options are ranked according totheir reported performance and the required investmentsper kW cooling.
Solar thermal with single-ef fect absorption systemappears to be the best option closely followed by the solarthermal with single-effect adsorption system and by thesolar thermal with double-effect absorption system optionsat the same price level.
Solar thermo-mechanical orsolar photovoltaic options aresignificantly more expensive.
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Main options of various solar refrigeration
systems and their ranks , contd..
The vapour compression system and magnetic systems are
the most attractive options followed by the thermo-
acoustic andStirling systems .
Desiccant systems and ejector systems will bemore
expensive than the first three systems but since these
systems require specific equipment their exact position is
difficult to identify.
Courtesy:D.S. Kima, C.A. Infante Ferreirab, Solar refrigeration options a
state-of-the-art review,, I n t e r n a t i o n a l Journal o f R e f r i g e r a t i
on, Vol 3, pp.1 31 5, ( 2 0 0 8 )
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Conclusions
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References
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assessment of the performance of Aqua-ammonia absorption machines operated atmarginal conditions. Eg. when provided by solar on waste heat development of newtype of absorber. Ph.D thesis, Laboratory of Refrigeration and indoor climatetechnology, Dept. of Mech. Engg., Delft university of technology, Netherlands, April1982.12/27/2013 Solar Refrigeration : Current Status
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THANK YOU