xl160 product specification dc-dc tech spec.pdf · the following table defines the dc input power...

Product Specification

XL125/160DC Series 125/160-Watt DC to DC

Power Supplies 703152 Rev. B2

Notices

N2Power is a wholly owned subsidiary of Qualstar Corporation.

N2Power and the N2Power logo are registered trademarks of Qualstar Corporation.

Copyright© 2009-2012 by Qualstar Corporation — All Rights Reserved

Information contained in this document is copyrighted by Qualstar Corporation and is intended for use by customers and prospective customers to evaluate and integrate our power supplies. Customers and prospective customers may reproduce this document as needed for these purposes. Reproduction in whole or in part for any other purpose or by any other party is prohibited without prior written permission from Qualstar Corporation.

Every effort has been made to keep the information contained in this document current and accurate as of the date of publication or revision. However, no guarantee is given or implied that the document is error-free or that it is accurate with regard to any specification.

N2Power reserves the right to modify the design or specification without notice. This specification may not be construed as a contractual obligation except as specifically agreed to by N2Power in writing at the time of order.

For warranty information refer to www.n2power.com

For information about this product specification, please write or call N2Power at:

703152 Rev. B2 ii

http://www.n2power.com/

http://www.n2power.com/

Table of Contents 1. Introduction ................................................................................................................... 1-1

1.1 Introduction .................................................................................................................... 1-1

1.2 Safety Warning .............................................................................................................. 1-2

1.3 Agency Compliance ........................................................................................................ 1-2

2. DC Input .......................................................................................................................... 2-1

2.1 Input Requirements ....................................................................................................... 2-1

2.2 Input Characteristics ..................................................................................................... 2-1

2.3 Input Isolation ................................................................................................................ 2-1

3. DC Outputs ..................................................................................................................... 3-1

3.1 Output Voltage Regulation ............................................................................................ 3-1

3.2 No Load Operation ......................................................................................................... 3-2

3.3 Output Loading for Models XL125/160-1DC and XL125/160-8DC ................................ 3-2

3.4 Output Loading for Single-Output Models ................................................................... 3-3

3.5 Cooling ............................................................................................................................ 3-3

3.6 Output Ripple/Noise ...................................................................................................... 3-4

3.7 Local and Remote Sensing ............................................................................................. 3-6

3.8 Parallel Operation: XL125/160-05DC CS thru XL125/160-56DC CS ......................... 3-7

3.9 Output Protection .......................................................................................................... 3-8

3.10 Output Rise Time....................................................................................................... 3-9

3.11 Overshoot At Turn On/Turn Off ............................................................................. 3-10

3.12 Output Transients ................................................................................................... 3-10

3.13 Closed Loop Stability ............................................................................................... 3-10

3.14 Capacitive Loading .................................................................................................. 3-10

4. General Specifications ................................................................................................ 4-1

4.1 Environmental................................................................................................................ 4-1

4.2 Mean Time Between Failures ....................................................................................... 4-1

4.3 Component Stress .......................................................................................................... 4-1

4.4 Labeling/Marking ........................................................................................................... 4-2

4.5 Weight ............................................................................................................................. 4-2

4.6 Mounting ........................................................................................................................ 4-2

4.7 Physical Dimensions ...................................................................................................... 4-3

4.8 Mating Connectors ......................................................................................................... 4-3

4.9 Output Grounding .......................................................................................................... 4-5

4.10 Signal Pin Definitions ............................................................................................... 4-6

5. Efficiency ........................................................................................................................ 5-1

5.1 XL125-1, -8DC Efficiency .............................................................................................. 5-1

5.2 XL125-05DC Efficiency .................................................................................................. 5-3

703152 Rev. B2 iii

703152 Rev. B2 iv

5.3 XL125-12…56DC Efficiency .......................................................................................... 5-4

5.4 XL160-1, -8DC Efficiency .............................................................................................. 5-9

5.5 XL160-05DC Efficiency ................................................................................................ 5-11

5.6 XL160-12…56DC Efficiency ........................................................................................ 5-12

6. Timing and Control ...................................................................................................... 6-1

6.1 Power Supply Timing ..................................................................................................... 6-1

6.2 Power Good Signal/PS_OK Signal/Remote ON Input ................................................. 6-1

6.3 Power Good LED ............................................................................................................ 6-2

6.4 Power Sequencing: XL125/160-1DC and XL125/160-8DC .......................................... 6-2

7. Ordering Information .................................................................................................. 7-1

Introduction

1. Introduction

1.1 Introduction

This specification defines the design and performance characteristics of the XL125/160DC-Series of open frame DC-input power supplies. These supplies provide single or multiple regulated DC outputs that are electrically isolated from the nominal 48VDC-input. All models are available in either 125-watt or 160-watt output power ratings. Single output models also have isolated 12V @ 1A auxiliary outputs and can be connected as plus or minus voltages. The 54V and 56V models have additional output insulation to meet the NEBS 1500VDC output isolation to chassis requirement.

The XL125/160DC-Series have similar output characteristics to N2Power’s AC-input XL-Series but are distinguished from each other by the heatsink/cover color: black for AC-input models and aluminum (clear anodized) for DC-input models.

Figure 1-1 XL125/160DC (models differ slightly)

703152 Rev. B2 1-1

XL125/160DC Series Product Specification

1.2 Safety Warning

WARNING

This product is a component, not a stand-alone power supply. It must be mounted inside a protective enclosure to prevent accidental shock by contact with the supply. Lethal voltages are present while and after power is applied. Allow 1-minute for storage capacitors to discharge after removing power before handling the power supply. The safety ground connection is made via one of the four mounting holes. It must be securely connected to Protective Earth. See Figure 4-2.

1.3 Agency Compliance

Safety Complies with Standard Remarks United States UL 60950-1 (2007) Second Edition

(Information Technology Equipment) Leakage Current Hi-pot – 2121vdc for 1 second

Canada CSA 22.2: 60950-1 EU Council 2006/95/EC Low Voltage Directive International IEC 60950-1 (2005) Second Edition

EMC Complies with Standard Remarks United States FCC part 15, subpart B

Conducted emissions Limits per CISPR 22 Class B Tested to ANSI C63.4: 2003

EU Council 2004/108/EC EMC Directive International EN 61204-3 (refers to the following) Low Voltage Power Supplies – DC Output EN 55022 Class B Conducted emissions

Limits per CISPR 22 Class B EN 55024 (refers to the following) Immunity EN 61000-4-3 Radiated Susceptibility EN 61000-4-4 Fast Transient/Burst Immunity EN 61000-4-5 Power Mains Surge Immunity EN 61000-4-6 RF Immunity EN 61000-4-11 Voltage Dips, Short Interruptions

Reduction of Hazardous Substances (RoHS) Complies with Standard Remarks EU Council 2002/95/EC RoHS Directive

Marks of Conformance

United States & Canada (Underwriters Laboratories File E211115) Europe

EU Council

RoHS 10

Table 1-1 Agency Compliance

703152 Rev. B2 1-2 Introduction

DC Input

2. DC Input

2.1 Input Requirements

The following table defines the DC input power requirements for the XL125/160DC-Series, which are capable of supplying full rated power in continuous operation throughout the specified ranges of input voltages. The power supplies will automatically recover from DC power loss and are capable of starting under maximum load at the minimum DC input voltage described below.

Parameter Minimum Nominal Maximum

Input Voltage 36 VDC 48 VDC 76 VDC

XL125-05DC 4.6 A @ 36 V 3.4 A @ 48 V 2.1 A @ 76 V Other XL125DC Models 4.1 A @ 36 V 3.1 A @ 48 V 1.9 A @ 76 V

XL160-05DC 6.2 A @ 36 V 4.6 A @ 48 V 2.8 A @ 76 V Other XL160DC Models 5.4 A @ 36 V 4.0 A @ 48 V 2.5 A @ 76 V

Table 2-1 DC Input Requirements at Full-Load (approximate)

2.2 Input Characteristics

Power-on inrush current is primarily a function of the power supply’s input capacitance and the risetime of the input voltage. The XL125/160DC-Series presents an input capacitance of approximately 13uF (37mJ at 76VDC in). Additional passive resistance and inductance further limit the inrush current when power is applied.

For safety protection, 8-amp input fuses are provided on both the plus and minus inputs in case of excessive input voltage or an internal failure. These fuses are not user replaceable.

Repetitive ON/OFF cycling of the DC input voltage within the specified values shall not damage the power supply or cause the input fuses to fail.

The application of an input voltage below the minimums specified in Table 2-1, or of reversed polarity (below the rated maximum) shall not cause damage. The supply will not turn-on in either case, but will recover when the proper input voltage is applied.

2.3 Input Isolation

The input is electrically isolated from the output and chassis terminals with an isolation resistance in excess of 10-megaohms. To minimize conducted noise, capacitors are provided between the chassis mounting holes and the input and output terminals. There is approximately 1.7-microfarads between the input terminals and the chassis, and 0.1-microfarads between the output terminals and the chassis.

703152 Rev. B2 2-1

DC Outputs

3. DC Outputs

3.1 Output Voltage Regulation

The DC output voltages shall remain within the Minimum and Maximum limits of Table 3-1 when measured at the power supply connector under all specified line, loaand environmental conditions contained herein (V1 can maintain these tolerances at the load when 2-wire remote sense is implemented). The 12-volt auxiliary outputs float on models XL125/160-12DC through XL125/160-56DC. Thus, they can be used as either a positive or negative supply. On the XL125/160-05DC models the output returns of V1 and the 12V auxiliary output are tied together.

d

XL125: XL160:

Output Rated Voltage

Regulation Minimum(VDC)

Nominal (VDC)

Maximum (VDC)

RemoteSense

-1DC

V1 +3.3 ±3% 3.201 3.300 3.399 V1/RTN V2 +5 ±4% 4.848 5.050 5.252 V2 V3 +12 ±5% 11.400 12.000 12.600 - V4 -12 ±5% -11.400 -12.000 -12.600 -

-8DC

V1 none - - - - - V2 +5 ±4% 4.848 5.050 5.252 RTN only V3 +12 ±5% 11.400 12.000 12.600 - V4 -12 ±5% -11.400 -12.000 -12.600 -

-05DC V1 +5 ±3% 4.850 5.000 5.150 V1/RTN

V2 +12Vaux ±5% 11.400 12.000 12.600 -

-12DC V1 12 ±3% 11.640 12.000 12.360 V1/RTN V2 +/-12Vaux ±5% 11.400 12.000 12.600 -

-15DC V1 15 ±3% 14.550 15.000 15.450 V1/RTN

V2 +/-12Vaux ±5% 11.400 12.000 12.600 -

-24DC V1 24 ±3% 23.280 24.000 24.720 V1/RTN

V2 +/-12Vaux ±5% 11.400 12.000 12.600 -

-48DC V1 48 ±3% 46.560 48.000 49.440 V1/RTN

V2 +/-12Vaux ±5% 11.400 12.000 12.600 -

-54DC V1 54 ±3% 52.380 54.000 55.620 V1/RTN V2 +/-12Vaux ±5% 11.400 12.000 12.600 -

-56DC V1 56 ±3% 54.320 56.000 57.680 V1/RTN V2 +/-12Vaux ±5% 11.400 12.000 12.600 -

Table 3-1 XL125/160DC Output Voltage Specifications

703152 Rev. B2 3-1


703152 Rev. B2 3-2 DC Outputs

3.2 No Load Operation

The power supply will operate with reduced output voltage regulation of +/-10% with all outputs unloaded. This no load condition will not damage the power supply or cause a hazardous condition, however the Power Good signal may not go true with less than a 5-watt load. The power supply will remain stable and operate normally after application of loads.

CAUTION

Remove DC power prior to installing or removing secondary loads.

3.3 Output Loading for Models XL125/160-1DC and XL125/160-8DC

The combined power of all outputs must not exceed the total power figures listed in Table 3-5. Additionally, the combined output power of V1 and V2 must not exceed the values listed in Table 3-3.


Minimum Load

XL125 Maximum

Load

XL125 Maximum

Watts/Output

XL160 Maximum

Load

XL160 Maximum

Watts/Output

V1 +3.3 V 0.0 A 10.0 A 33 15.0 A 50 V2 +5 V 1.0 A 15.0 A 75 20.0 A 100 V3 +12 V 0.0 A 5.0 A 60 6.0 A 72 V4 -12 V 0.0 A 1.0 A 12 1.0 A 12

Table 3-2 XL125/160-1DC and -8DC Min/Max Load Currents

V1+V2 Power Restrictions

ForcedCFM

Forced @ 50°C

Forced @ 70°C

Convection @ 50°C

XL125-1DC 5 CFM 80-watts 40-watts 75-watts XL160-1DC 10 CFM 100-watts 50-watts 75-watts

Table 3-3 Maximum Continuous Combined V1+V2 Output Power vs. Available Cooling


703152 Rev. B2 3-3

able 3-5.

XL160: ROutput

Power Good Load Maximum

LoMaximum

Lo

DC Outputs

3.4 Output Loading for Single-Output Models

These single-output models all have an auxiliary 12V output (V2, 12V AUX) that is typically used to drive a cooling fan. The load on this V2 output can vary from 0 to 1.0 amp and does not affect the Power Good or PS_OK signals. Its output power detracts from that otherwise available to the V1 load. The maximum load currents listed in Table 3-4 assume V2 is unloaded. The V2 supply floats on these models. The combined power of all outputs must not exceed the total power figures listed in T

XL125: ated V1 XL125

ad

XL160

ad

-05DC 5 V 1.00 A 25.0 A 32.0 A -12DC 12 V 0.40 A 1

1

0.4 A 13.3 A -15DC 15 V 0.33 A 8.3 A 0.7 A -24DC 24 V 0.20 A 5.2 A 6.7 A -48DC 48 V 0.09 A 2.6 A 3.3 A -54DC 54 V 0.09 A 2.3 A 3.0 A -56DC 56 V 0.09 A 2.2 A 2.9 A

the Power Good signal to go high and the

Assuming no load on the V2 output.

Table 3-4 Min/Max Load Currents for single-output models

3.5 Cooling

d e airflow

ns there are no nearby obstructions that would impede the convection cooling process.

Model F Convection

Minimum load needed forPS_OK signals to go low.

The maximum continuous output power is always a function of the cooling airflow and ambient temperature. The maximum output power is attainable with the listed ForceCFM (cubic feet per minute) of air flow at a temperature of 50°C or less. Thmay be co-planar with the circuit board or impinge down on the top of the heatsink/cover. See Section 3.5.1 for derating output power above 50°C. The total available output power is reduced considerably with unrestricted convection cooling. Unrestricted mea

orcedCFM

Forced @ 50°C

Forced @ 70°C @ 50°C

XL125 5 CFM 125-watts 6 2.5-watts 85-watts XL160 10 CFM 160-watts 80-watts 85-watts

Table 3-5 Maximum Continuous Total Output Power vs. Available Cooling


703152 Rev. B2 3-4

3.5.1 High Temperature Derating

The XL125/160DC can be operated at elevated temperatures by derating the total maximum output power (or current) by 2.5%/°C from 50°C to 70°C (see Figure 3-1).

-25 0 25 50 70 Degrees C

0

50

100

% Load

Figure 3-1 Derating Curve for Elevated Temperature Operation

3.6 Output Ripple/Noise

Output ripple voltage and noise are defined as periodic or random signals over a frequency band of 10 Hz to 20 MHz. Measurements are to be made with an oscilloscope with at least 20 MHz bandwidth. Outputs should be bypassed at the connector with a 0.1 μF ceramic disk capacitor and a 10 μF tantalum capacitor to simulate system loading (see Figure 3-2). Ripple and noise shall not exceed the limits specified in the following tables.

3.6.1 Ripple and Noise

The ripple voltage of the outputs is measured at the pins of the mating connector. Ripple and noise shall not exceed the limits specified in Table 3-6 under any condition of line voltage and frequency specified in Section 2.1 and DC loading specified in Section 3.3.

DC Outputs


703152 Rev. B2 3-5

XL125: XL160:

Output Voltage Maximum Ripple+Noise (peak-to-peak)

-1DC, -8DC

V1 +3.3 V 50 mV

V2 +5 V 50 mV

V3 +12 V 120 mV

V4 -12 V 120 mV

-05DC through -56DC

V1 5 V 50 mV V1 12 V 120 mV V1 15 V 150 mV V1 24 V 240 mV V1 48 V 480 mV V1 54 V 540 mV V1 56 V 560 mV V2 12 V 120 mV

Table 3-6 Maximum Ripple+Noise (P-P)

3.6.2 Ripple/Noise Test Setup

Power Supply

DC+

DC-

V Out

DC ReturnEarth Ground

Load Load must be isolated from the earth ground of the power supply.

Differential Oscilloscope

10uf 0.1uf

Notes: 1. Load the output with its minimal

load current.

2. Connect the probes as shown but keep them as close as possible to the J2 (output) connector.

3. Repeat the measurement with maximum load on the output.

Figure 3-2 Ripple Noise Measurement Setup

DC Outputs


703152 Rev. B2 3-6

3.7 Local and Remote Sensing

Remote sensing is provided to compensate for voltage drops in the V1 (+ Output) and DC RETURN connections to the load. For every model, the 0V Sense input must be connected to either one of the DC Return pins of the supply or the DC Return terminal at the load. This is necessary for the power supply to guarantee it will meet specification. Connecting it to the return side of the load will reduce the voltage drop in the external return wiring.

If the V1 Sense input is left open, the V1 output will raise slightly (approximately 0.3V) above its load regulation specification. The V1 output will meet its load regulation specification when the V1 Sense pin is connected to one of the V1 output pins. Connecting the V1 Sense pin to the V1 output at the load will reduce the voltage drop in the external V1 wiring.

3.7.1 Local and Remote Sensing: XL125/160-1DC, XL125/160-8DC

The V1 Sense input need not be connected for the X125/160-8, as it has no V1 output. The XL125/160-1DC can compensate for up to 0.2V drop in each side (+Output and RETURN). Figure 3-3 shows the required and optional remote sensing connections. Refer to Table 4-7 for the pin definition of the XL125/160 connectors.

Single pin J4 should be connected to the V2 (+5V) load to improve regulation at the load.

Local V1 Sense

Load

V1 +Output

DC RETURN

1 2 3 J3

123J3

Remote V1 Sense

V1 +Output

DC RETURNLoad

Figure 3-3 Remote V1 Sensing: XL125/160-1DC and XL125/160-8DC

3.7.2 Local and Remote Sensing: XL125/XL160-05DC [CS]

Up to 0.2V in the return and 0.2V in the V1 connection may be compensated. Figure 3-4 shows the required and optional remote sensing connections. J3 actually has five pins but only the first three are shown below. Refer to Table 4-7 for the pin definition of the XL160 connectors.

DC Outputs


703152 Rev. B2 3-7

The CS models contain an internal OR-ing diode (MOSFET) so that V1 output of multiple power supplies may be connected in parallel. Follow the same sense wiring for each paralleled supply as if it were a single supply.

Local V1 Sense

Load

V1 +Output

DC RETURN

1 2 3 J3

123J3

Remote V1 Sense

V1 +Output

DC RETURNLoad

Figure 3-4 Remote Sensing Wiring: XL125/XL160-05DC [CS]

3.7.3 Local and Remote Sensing: XL125/160-12DC [CS] through XL125/160-56DC [CS]

Up to 0.5V in the return and 0.5V in the V1 connection may be compensated. Figure 3-5 shows the required and optional remote sensing connections. J3 actually has five pins but only the first three are shown below. Refer to Figure 4-3 for the pin definition of the connectors.

These models contain internal OR-ing diodes so that V1 output of multiple power supplies may be connected in parallel. Follow the same sense wiring for each paralleled supply as if it were a single supply.

Local V1 Sense

Load

V1 +Output

DC RETURN

1 2 3 J3

123J3

Remote V1 Sense

V1 +Output

DC RETURNLoad

Figure 3-5 Remote Sensing Wiring: XL125/160-12DC through XL125/160-56DC

3.8 Parallel Operation: XL125/160-05DC CS thru XL125/160-56DC CS

Two, three or four power supplies may be connected in parallel to provide higher output power. They can also be used in a N+1 configuration to provide higher output

DC Outputs



power and greater reliability. Each of these models has a built-in output OR-ing diode (or MOSFET) and a Current Share signal for parallel operation.

3.8.1 Current Sharing Connections

The Current Share signal (see Table 4-7) of each supply operating in parallel must be connected together. Power sharing does not require the 0V Sense signals be connected together, but the sharing accuracy may not meet published specification unless they are also connected together.

Power Good signals may be wire OR-ed together, but this is not recommended, as a failing power supply will pull the signal low. They should be monitored individually by the user’s system.

3.8.2 Current Share Accuracy

When all the current share signals are connected together and all the 0V Sense signals are connected together, the load delivered by any two supplies of the sharing supplies will not vary by more than 10% at full load.

3.8.3 Transients

The output rise time and monotonic requirements of Section 6.3 may not be met where the load exceeds 125/160 watts, because of the difference in start-up times of the paralleled power supplies.

When the input power to one of the parallel power supplies is disconnected or reconnected, or a power supply fails, the transient on the V1 output is within five (5) percent of nominal output voltage, although the output voltage may ramp to a new nominal voltage within the regulation band.

3.9 Output Protection

There are three different output protection schemes designed to protect the load and the supply from component failures and extraordinary circumstances.

3.9.1 Over Temperature Protection

If the supply is operated without adequate cooling, it will sense an over-temperature condition and shut itself down. It will automatically restart when it has cooled down to below its maximum operating temperature.

3.9.2 Over Voltage Protection

No single fault is able to cause a sustained over voltage condition on any main output. When an over-voltage condition occurs, the power supply will shut down and then periodically attempt to restart. The supply will shut down under the following over voltage conditions:



Output Minimum Nominal Maximum

3.3 V 3.76 V 4.2 V 4.8 V 5.0 V 5.74 V 6.3 V 7.0 V

12.0 V 13.5 V 15.0 V 16.5 V 15.0 V 16.87 V 18.75 V 20.6 V 24.0 V 27.0 V 30.0 V 33.0 V 48.0 V 54.0 V 58.0 V 64.0 V 54.0 V 60.8V 64.8V 74.3V 56.0 V 63.0V 70.0V 77.0V

Table 3-7 Over Voltage Protection Limits

3.9.3 Over Current Protection

Overload currents applied to any output will cause the output to shut down. The power supply will periodically attempt to restart until the over-current condition is removed. This feature is tested with an ever-increasing load at a rate of 10 A/second starting at maximum load.

Pulsating loads of 150% of the rated output can be sustained for 10-milliseconds provided the duty cycle does not exceed 10%. The total RMS power must still be limited to 125/160-watts.

3.9.4 Short Circuit Protection

A short circuit is defined as an impedance of less than 0.1 ohms placed between DC RETURN and any output. A short circuit will cause no damage to the power supply and will cause it to shutdown. The power supply will periodically attempt to restart until the short circuit condition is removed. After successfully restarting, the power supply will operate normally.

A short circuit on the 12Vaux/-12V output will not cause the power supply to shut down and the output will resume normal operation when the short circuit is removed.

3.10 Output Rise Time

All output voltages shall rise from 10% to 90% of nominal output voltage (as specified in Table 3-1) within 0.2ms to 20ms. The output voltages waveform must be a monotonic ramp from 10% to 90% of final setpoint within the regulation band under any loading conditions specified in the respective load current tables in Section 6.

For the purposes of this specification, a monotonic ramp is defined as always having a positive slope of from zero to 10*Vout volts/millisecond. During any 5-millisecond portion of the ramp, its slope must greater than 5% of its rated voltage per millisecond.


703152 Rev. B2 3-10

e

DC Outputs

3.11 Overshoot At Turn On/Turn Off

The output voltage overshoot upon the application or removal of the input mains voltage is less than 10% above the nominal voltage. No opposite polarity voltage is present on any output during turn-on or turn-off.

3.12 Output Transients

The maximum output voltage transient caused by step load changes will not exceed the output voltage regulation limits by more than 5%. With a DC input as specified in Section 2.1, the power supply will remain stable when subjected to the load transients described below:

• Load changes between 75% and 100% on any output

• Load changing repetition of 50 to 333 cycles per second

• Transient load slew rate = 1.0 A/microsecond

• Capacitive loading per Table 3-8

3.13 Closed Loop Stability

The power supply is unconditionally stable under all line/load/transient load conditions including the capacitive loads specified in Table 3-8. The power supply shall exhibit a minimum of 45-degrees phase margin and 6 dB gain margin.

3.14 Capacitive Loading

The power supply will power up and operate normally with the capacitances listed in Table 3-8 simultaneously present on the outputs. Other values may also providconsistently normal operation but must be tested by the user.

Models -1DC & -8DC -05DC -12DC -15DC -24DC -48DC -54DC -56DC

+3.3 V 6,000 μF

+5 V 10,000 μF

+12 V 1,000 μF

-12 Vaux 350 μF 350 μF 350 μF 350 μF 350 μF 350 μF 350 μF 350 μF

V1 10,000 μF 3,000 μF 3,000 μF 2,000 μF 500 μF 500 μF 500 μF

Table 3-8 XL125/160DC Capacitive Loading

General Specifications

4. General Specifications

4.1 Environmental

The XL125/160DC meets or exceeds the following environmental specifications:

Parameter Conditions Specification Remarks

Temperature Operating -25°C to 50°C See cooling requirements Non-Operating -40°C to 85°C Relative Humidity Operating 95% Maximum Non-Condensing Non-Operating 95% Maximum Non-Condensing Altitude Operating 6,561 feet MSL Max. 2,000 meters Non-Operating 50,000 feet MSL Max. 15,240 meters Vibration No damage 2.4G RMS Maximum 5-500Hz, 10-min. each axis per

MIL-PRF-28800F: 3.8.4.1 (Class 3,4) 6.0G RMS Maximum 100-1,000Hz random, 10-min.

vertical axis only Mechanical Shock No damage 30G half-sine, 11mS Six shocks each axis per

MIL-PRF-28800F: 4.5.5.4.1

Table 4-1 Environmental Specifications

4.2 Mean Time Between Failures

The calculated MTBF of all models except the XL125/160-1,-8DC is equal to or greater than 200,000 hours of continuous operation at maximum output loading and worst case input line voltage with forced-air cooling at 25°C. The XL125/160-1,-8DC is rated at 233,000 hours. N2Power does not warrant the MTBF to be representative of any particular unit. The MTBF of the power supply is calculated with an 80% confidence level in accordance with Telcordia SR-332, Issue 2 at 25°C. Actual failure rates vary from unit to unit.

4.3 Component Stress

The XL125/160DC design followed these component-derating guidelines: semiconductor junction temperatures shall not exceed ninety (90) percent of manufacturer’s rating with an ambient of 50°C. Inductor winding temperatures shall not exceed safety agency requirements. Capacitor case temperatures shall not exceed 95% of rated temperature. Resistor power dissipation derating is greater than 30%. Component voltage and current derating is greater than 10% at 50°C.

703152 Rev. B2 4-1


703152 Rev. B2 4-2

4.4 Labeling/Marking

The power supply is marked and labeled with the N2Power logo and part number, model number, input and output specifications, production code, appropriate safety agency logos, CE mark, and country of origin. A typical label is pictured below.

Figure 4-1 Sample Label

4.5 Weight

XL125/XL160-1DC, -8DC XL125/XL160-05…56DC

Pounds 0.71 0.63 Ounces 11.3 10.0 Kilograms 0.32 0.29

Table 4-2 Net Weight

4.6 Mounting

The supply may be mounted in any attitude but must be mounted on all four corners. No. 6 or M3 mounting hardware should not exceed .282-inches (7.16-mm) in diameter for any lockwasher, flat washer, standoff, screw head or other mounting hardware to avoid contact and maintain adequate safety agency spacing requirements with components or printed circuit board traces. The XL125/160DC requires a safety earth connection at the mounting hole nearest J1 (See Figure 4-2). If the standoff is shorter than .250” (6.35mm) an insulator is recommended between the PCBA and chassis.



703152 Rev. B2 4-3

4.7 Physical Dimensions

5.00 ±.03

2.55 ±.005


Figure 4-2 XL125/160DC Dimensions (XL125-8DC shown in example)

4.8 Mating Connectors

The user must furnish all mating connectors. The mating connectors must meet the requirements of all applicable safety agencies (notably UL). Molex™ (Molex is a trademark of the Molex Corporation) did not change their part numbers when they took the lead out of their contacts. The Molex part numbers in this section should yield RoHS compliant contacts. The largest wire size accepted by each contact should be used for all power connections to help dissipate the heat generated by the resistive connections.

+-

[127.0]

.225 ±.010 [5.7]

4.55 ±.005[115.6]

1.32 MAX [33.58]

1.00 REF [25.4]

Dimensions in inches [mm]

Note: Recommended standoff size is .375” high minimum and all mounting hardware should be less than .28 inches in diameter. A .25” high standoff is acceptable when a thin insulator, 0.4mm thick (polyester, fish paper or equivalent UL rated 94V-2 minimum) is placed between the power supply and the mounting chassis (refer to applicable UL standard for clearance requirements).

1.12 MAX[28.50]

.06[1.6]

.20 MAX[5.08]

Ø.156 ±.003 (4 places)[4.0]

3.00 ±.03 [76.2] [64.8]

J1Pin 1

Safety ground connection point


703152 Rev. B2 4-4 General Specifications

Note that the female contacts that mate to the power supply are only rated for 25-30 mating cycles. Excessive mating cycles causes dramatically increased terminal resistance and heating resulting in the eventual failure of the mating terminal and possibly the header on the power supply.

CAUTION

The pin-1 location differs amongst connector manufacturers. Sometimes pin-1 differs between the header (on the power supply) and the mating housing from the same manufacturer. Disregard the manufacturer’s pin-1 location and follow only the pin-1 locations in Figure 4-3.

4.8.1 DC Input Mating Connector (J1)

The DC input connector is a 3-pin Molex KK-156 style header with 0.156” centers. The center pin is omitted. The Molex part numbers for the mating housing and crimp-style snap-in terminals are listed below. There may be equivalent connectors available from other manufacturers.

J1 Molex P/N

Connector Circuits (pins) 2 of 3 PCB Header (tin) 26-62-4030 Mating Housing 09-50-8031 Rated Contact Current 7.0 A Crimp Terminal (tin) 08-50-0113 Rated Wire Size AWG 18 or 20

Table 4-3 J1 Mating Connector

4.8.2 DC Output Connector (J2)

Except for the XL125/160-05DC, the DC output connector is a Molex KK-156 style header with 0.156” centers. The Molex part numbers for the mating housing and crimp-style snap-in terminals are listed below. There may be equivalent connectors available from other manufacturers.

J2 XL125/160-1DC, -8DC XL125/160-05…56DC

Connector Circuits (pins) 14 6 Mating Housing 09-50-8141 09-50-8061 Rated Contact Current 7.0 A 7.0 A Crimp Terminal (tin) 08-52-0072 08-52-0072 Rated Wire Size AWG 18 or 20 AWG 18 or 20

Table 4-4 J2 Mating Connectors



4.8.3 Remote Sense / PG Connector (J3)

The Remote Sense/PG connector on the XL125/160DC is a Molex KK-100 style header with 0.100” centers. The Molex part numbers for the mating housing and crimp-style snap-in terminals are listed below. There may be equivalent connectors available from other manufacturers.

J3 XL125/160-1DC, -8DC XL125/160-05DC XL125/160-12…56DC

Connector Circuits (pins) 3 5 6 Mating Housing 22-01-3037 22-01-3057 22-01-3067 Rated Contact Current 2.5 A 2.5 A 2.5 A Crimp Terminal (tin) 08-50-0114 08-50-0114 08-50-0114 Rated Wire Size AWG 22-30 AWG 22-30 AWG 22-30

Table 4-5 J3 Mating Connectors

4.8.4 12V Aux Connector (J4)

The 12V AUX connector found on models XL125/160-05DC through XL125/160-56DC is a 2-pin Molex style header with 0.100” centers. The Molex part numbers for the mating housing and crimp-style snap-in terminals are listed below. There may be equivalent connectors available from other manufacturers.

J4 XL125/160-05…56DC

Connector Circuits (pins) 2 Mating Housing 22-01-3027 Rated Contact Current 2.5 A Crimp Terminal (tin) 08-50-0114 Rated Wire Size AWG 22-30

Table 4-6 12V Aux Mating Connectors

4.9 Output Grounding

The DC RETURN signal may be connected to the power supply chassis ground (safety ground) at the plated through mounting hole near the input connector.



4.10 Signal Pin Definitions

• There are three output connector configurations for the XL125/XL160DC Series • Identical signal names are connected together on all connectors • The Auxiliary 12V supply floats only on models XL125/160-12DC through –56DC • The safety ground connection is provided by the mounting screw near J1 • Refer to Figure 4-3 for connector and pin-1 locations

Pin XL125/160 -1DC

XL125/160 -8DC

XL160 -05DC

XL125 -05DC

XL125/160 -12 thru -56DC

J1-1 DC + Input DC + Input DC + Input DC + Input DC + Input J1-2 No Pin No Pin No Pin No Pin No Pin J1-3 DC – Input DC – Input DC – Input DC – Input DC – Input

J2-1 -12V AUX (Fan) -12V AUX (Fan) V1 (+ Output) V1 (+ Output) V1 (+ Output) J2-2 V3 (+12V Output) V3 (+12V Output) V1 (+ Output) V1 (+ Output) V1 (+ Output) J2-3 V1 (+3.3V Output) V3 (+12V Output) V1 (+ Output) V1 (+ Output) V1 (+ Output) J2-4 V1 (+3.3V Output) V3 (+12V Output) DC RETURN (0V) V1 (+ Output) DC RETURN (0V) J2-5 V1 (+3.3V Output) V3 (+12V Output) DC RETURN (0V) V1 (+ Output) DC RETURN (0V) J2-6 DC RETURN (0V) DC RETURN (0V) DC RETURN (0V) DC RETURN (0V) DC RETURN (0V) J2-7 DC RETURN (0V) DC RETURN (0V) DC RETURN (0V) J2-8 DC RETURN (0V) DC RETURN (0V) DC RETURN (0V) J2-9 DC RETURN (0V) DC RETURN (0V) DC RETURN (0V) J2-10 DC RETURN (0V) DC RETURN (0V) DC RETURN (0V) J2-11 V2 (+5V Output) V2 (+5V Output) J2-12 V2 (+5V Output) V2 (+5V Output) J2-13 V2 (+5V Output) V2 (+5V Output) J2-14 V2 (+5V Output) V2 (+5V Output)

J3-1 0V Sense (–) 0V Sense (–) Current Share Current Share DC RETURN (0V) J3-2 V1 Sense (+) V1 Sense (+) 0V Sense (–) 0V Sense (–) 0V Sense (–) J3-3 Power Good Power Good V1 Sense (+) V1 Sense (+) V1 Sense (+) J3-4 PS_OK PS_OK Current Share J3-5 Power Good Power Good Power Good J3-6 PS_OK

J4-1 V2 Sense (+) V2 Sense (+) 12V AUX (+) (Fan) 12V AUX (+) (Fan) 12V AUX (+) (Fan) J4-2 No Pin No Pin 12V AUX (–) (Fan) 12V AUX (–) (Fan) 12V AUX (–) (Fan)

Table 4-7 Signal Pin Definitions


703152 Rev. B2 4-7

Pin 1Pin 1

J 2

J 3

J 4

Figure 4-3 XL125/160-1DC, -8DC Output Connectors Layout

Pin1

Pin1

J 2

J 3

J 4

Pin1

Power Good LED

Figure 4-4 XL125/160-12…56DC [CS] Output Connectors Layout



Pin1Pin1

J2

J3

J4Power Good LED

Pin1

Figure 4-5 XL160-05DC [CS] Output Connectors Layout

Pin1Pin1

J2

J3

J4

Pin1Power Good LED

Figure 4-6 XL125-05DC [CS] Output Connectors Layout


Efficiency

5. Efficiency

5.1 XL125-1, -8DC Efficiency

The power supply efficiency varies with the following: input voltage, total output load, load distribution and between individual units. The following graph shows the typical efficiency with forced air cooling air at 25°C after a 15-minute warm-up period. The percentage of the total load contributed by each output is shown in Table 5-1 and Table 5-2.

Figure 5-1 Efficiency of XL125-1DC (Non Current Sharing)


Tested Current Load

V1 +3.3 V 8.18A V2 +5 V 10.00A V3 +12 V 3.00A V4 -12 V 1.00A

Table 5-1 Load Distribution used for Efficiency Measurements for XL125-1DC

703152 Rev. B2 5-1




Tested Current Load

V1 +3.3 V — V2 +5 V 13.00A V3 +12 V 4.00A V4 -12 V 1.00A


703152 Rev. B2 5-2 Efficiency


703152 Rev. B2 5-3

5.2 XL125-05DC Efficiency

The power supply efficiency varies with the following: input voltage, total output load, and between individual units. The following graphs show the typical efficiency with forced air cooling air at 25°C after a 15-minute warm-up period.

Figure 5-3 Efficiency of XL125-05DC CS (Current Sharing)


Efficiency


703152 Rev. B2 5-4

5.3 XL125-12…56DC Efficiency




Efficiency


703152 Rev. B2 5-9

5.4 XL160-1, -8DC Efficiency

The power supply efficiency varies with the following: input voltage, total output load, and between individual units. The following graphs show the typical efficiency with forced air cooling air at 25°C after a 15-minute warm-up period. The percentage of the total load contributed by each output is shown in Table 5-3 and Table 5-4.

Efficiency of XL160-1DC (Non Current Sharing) Figure 5-15


Tested Current Load

V1 +3.3 V 10.0A V2 +5 V 13.5A V3 +12 V 4.0A V4 -12 V 1.0A


Efficiency




Tested Current Load

V1 +3.3 V — V2 +5 V 17.6A V3 +12 V 5.0A V4 -12 V 1.0A




703152 Rev. B2 5-11

5.5 XL160-05DC Efficiency


ng) Figure 5-17 Efficiency of XL160-05DC CS hari(Current S


Efficiency


703152 Rev. B2 5-12

ncy

The power supply efficiency varies with the following: input voltage, total output load, and

5.6 XL160-12…56DC Efficie

between individual units. The following graphs show the typical efficiency with forced air cooling air at 25°C after a 15-minute warm-up period.



Efficiency




703152 Rev. B2 Efficiency 5-16

Timin ntrol 6-1

6. Timing and Control

6.1 Power Supply Timing

VAC

V1

PWR

g and Co

GOOD

T5

Reg.

10%

T1 T6

T1 T2 T3T4 T5 T6

T2

T4

T3

Min Max

1.0S

<200µS*>20mS

>2mS

500mS20mS

------

90% Reg.

10%

* No Load Capacitance

90%

Figure 6-1 Timing Diagram

6.2 Power Good Signal/PS_OK Signal/Remote ON Input

The Power Good Signal provides a high logic level to indicate that sufficient time has expired for the DC outputs to be within their regulation limits. When the input power is removed, the Power Good Signal transitions to a low logic level. The PS_OK signal is the logical complement of the Power Good signal and both signals are driven by open-collector transistors. XL125/160-1DC and –8DC models add a TTL compatible pull-up resistor on just the Power Good output. The electrical specifications for the Power Good and PS_OK outputs are described in Table 6-1.

703152 Rev. B2


703152 Rev. B2 ntrol 6-2

Signal Type +5VDC, TTL Compatible

Timing and Co

Low Logic Level <0.4V when sinking 4mA High Logic Level Open Collector Output (see next) Power Good Pullup Resistor

TTL compatible only on XL125/160-1DC and -8DC models

Power On Delay Less than 500mS after V1 outputs reaches regulation Power Down Warning >2 mS before V1 reaches minimum regulated output Rise Time <200 μS from 10% to 90% point. PS_OK Logical complement of Power Good signal. Open

collector output without a pull-up resistor

Table 6-1 Status Signal Specifications

6.3 Power Good LED

A green LED on XL160-05DC through -56DC models illuminates whenever the Power Good signal is true (high). See Figure 4-3 for the LED location near the output connector.

6.4 Power Sequencing: XL125/160-1DC and XL125/160-8DC

reater than the V1 (+2.5V or +3.3V) output voltage at all times during power up and normal operation. The time between the +5V output reaching minimum in-regulation voltage and the V1 output reaching minimum in-regulation voltage shall be less than 20 milliseconds.

The +12V and +5V output voltages are equal to or g

Ordering Information 7-1

7. Ordering Information The following table provides the N2Power part numbers that should appear on your purchase order and will appear on all N2Power correspondence:

125-W Versions 160-Watt Versions

Main Outputs Model

Number Part

Number Model

Number Part

Number Without active current sharing (lower cost)

+3.3V, +5V, +12V, -12V

XL125-1DC 400070-61-1 XL160-1DC 400080-01-6

+5V, +12V, -12V

XL125-8DC 400070-68-6 XL160-8DC 400080-08-1

5V XL125-05DC 400071-01-5 XL160-05DC 400083-02-8 12V XL125-12DC 400071-63-5 XL160-12DC 400083-03-6 15V XL125-15DC 400071-64-3 XL160-15DC 400083-04-4 24V XL125-24DC 400071-65-0 XL160-24DC 400083-05-1 48V XL125-48DC 400071-66-8 XL160-48DC 400083-06-9

54V POE XL125-54DC 400071-67-6 XL160-54DC 400083-07-7 56V POE XL125-56DC 400071-68-4 XL160-56DC 400083-08-5

With active current sharing 5V XL125-05DC CS 400070-01-7 XL160-05DC CS 400080-02-4

12V XL125-12DC CS 400070-63-7 XL160-12DC CS 400080-03-2 15V XL125-15DC CS 400070-64-1 XL160-15DC CS 400080-04-0 24V XL125-24DC CS 400070-65-2 XL160-24DC CS 400080-05-7 48V XL125-48DC CS 400070-66-0 XL160-48DC CS 400080-06-5

54V POE XL125-54DC CS 400070-69-4 XL160-54DC CS 400080-09-9 56V POE XL125-56DC CS 400070-70-2 XL160-56DC CS 400080-10-7

POE Models provide 1500VDC output isolation while the others are rated at 50V.

Table 7-1 XL125/XL160-DC Model and Part Numbers

All XL125/XL160-DC models are RoHS compliant. For warranty information refer to www.n2power.com . Direct all questions, orders or requests for quotation as follows:

N2Power Order Desk: [email protected]

703152 Rev. B2

xl160 product specification dc-dc tech spec.pdf · the following table defines the dc input power...

Documents