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Yamaha Virago V-twin Instruction manual with visual guide for Yamaha XV700-1100

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Page 1: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

Yamaha Virago V-twin

Instruction manual with visual guide for

Yamaha XV700-1100

Page 2: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

PHOTO “HOWN FOR ILLU“TRATION PURPO“E“ ONLY

We o use a o e pie e housi g a d s all si gle to e oils fo i p o ed ope aio .

If ou ha e the olde st le housi g o oil i stallaio is the sa e e ept i i g.

You kit i ludes:

“i gle To e i o oils

Ig iio odule a d adapte plate ith ha d a e a d gasket .

E ode heel ith spa e s a d shat

O e spa kplug lead lo g e ough to ut i to t o leads usi g sto k o NGK epla e e t aps

I st u io s fo i e ha ess.

Page 3: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

Basi i stallaio i ol es:

Re o e the f o t o ea li de a o e a d olt/ ashe f o a sp o ket.

I stall shat a d adapte pa ts .

“et # REAR li de to TDC o p essio le a d set i i g.

I stall e oils, ut plug i es to le gth a d i stall e te i als.

Dis o e t ou ate

This kit a e i stalled o the f o t o ea li de depe di g o ou hoi e. It o ks est to i stall the e ig iio o the a that does ot ha e the a k ase eathe . If ou hoose to s ap eath-e lo aio s e suggest test ii g the eathe o e i st. O so e odels the eathe hose ill o ta t the fuel shut of a d ou ight de ide agai st that lo aio .

Re o e the a i spe io o e . Re o e the sto k a shat etai i g olt a d ashe .

As of a out Ju e 6 e ega shippi g the e CD ig iio sho o the ight.

C “e ies

CD “e ies

Page 4: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+
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I stall the e shat a d ase ashe p o ided i ou kit the i stall o e sio plate a d heat esista t ase gasket.

You a a t to use a light oai g of gasket seale ut do ot appl a thi k oat e-ause it ill ha ge the height of the ig iio odule i elaio to the i e i i g

shat a d e ode dis .

Page 6: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

Appl a s all a ou t of g ease o si ila lu i a t to seal. GENTLY i stall adapte a d ighte the s e s alte atel hile allo i g the seal to self alig o the shat o it ill leak oil p e atu el . Wipe of e ess g eat o e the adapte has

ee i stalled.

Page 7: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+
Page 8: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

At this poi t ou a set ou REAR li de at TDC Top Dead Ce te o the Co p es-sio “t oke. If ou do ot pe fo this task o e tl ou e gi e ill ost likel ot sta t.

In order to time the engine correctly you need to have access to the timing win-dow in the left side cover. This window has a pointer in it, and by rotating the crankshaft you can see the timing marks on the flywheel. There are three marks on the flywheel:

The line with the "T" indicates TDC for #1, or rear cylinder. The "F" marks are used to check ignition advance and can be ignored. The sin-gle line indicates TDC for the #2 or front cylinder.

Note: The Virago engine is always rotated clockwise as indicat-ed by the cast arrow near the crankshaft bolt.

Page 9: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+
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O e the ea li de is set o Top Dead Ce te TDC of the o p essio st oke, ou a slo l tu the e ode dis .

Pla e the si gle slot of the dis u de the eade . With olt po e applied to the ig iio otate the dis u il the ed LED light tu s o .

DO NOT do this if the oils a e o e ted to po e . The o e a u ate ou a e o , the ete ou i i g u e o ks. Take ou i e a d seek p ofes-sio al help if ou a e u su e hat ou a e doi g.

Do ot o e t po e to the oils u il i i g is set. You a t po e to ou ig iio odule ut ot to the oil u il ou a e ead to u the ike.

Page 11: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

Route i es i a safe a e so the do ot u o sha p edges. We suggest the ig iio odule po e lead e o e ted to the o igi al TCI o t ol o . O e e Ge odels this is a ed/

la k i e u de the seat. Olde Ge odels ha e the odule u de the fuel ta k.

Test to e su e the ig iio po e is i te upted he the ha dle a stop s it h is a i ated.

Coils a use the sto k oil po e lead.

Red= olt po e

Bla k=REAR li de oil t igge plug lead ust go to the ea spa k plug

White= FRONT li de oil t igge plug lead ust go to the f o t spa k plug

G ee =Ta ho ete tape o sh i k tu e if ot used

Blue & B o = g ou d leads to ha ge i i g u es. If ou a e ot usi g a ota o VOE“ s it h these leads should e se u ed to a lea hassis o e gi e g ou d!

Ou e MC- i o oils ha e dife e t i i g tha ou o igi al kit.

If ou a e i stalli g the olde “F st le oil please o ta t us fo p ope i e diag a s.

Route ou spa k plug leads so the do ot oss, a d ut to p ope le gth. Usi g ou sto k o NGK a d plug aps, ei stall o to the e oil leads.

If ou do ot ha e a ualit spa kplug te i al i pe the pu hase o o o o e!!

Ma ig iio p o le s a e aused poo l i ped leads.

NGK st le plug aps th ead o . Use a lu i a t to aide the i e slidi g i to the spa kplug ap.

We p o ide oil sp i gs that ust e i -stalled et ee the oil a d spa k plug lead fo p ope fu io . Do ot ate pt to ope ate the ig iio ithout these sp i gs!

Page 12: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

He e is the se ue e fo toggli g et ee the p e-p og a ed u es:

BLUE BROWN

GROUNDED GROUNDED

GROUNDED UNGROUNDED

UNGROUNDED GROUNDED

UNGROUNDED UNGROUNDED

Both leads g ou ded ill p o ide a u e si ila to sto k Ya aha.

Ea h step do p o ides less i i g at high p .

Tu o po e . As ou tu the e ode dis , the e is a s all si gle slot that ill e otated u de the eade . As this happe s the LED i i g light ill o e o . Hold i pla e a d ighte the e te olt KEEPING THE LIGHT ON as ou a e se u i g the dis .

O e this is do e, ou i i g is set. Co e t po e to the oils usi g the uts i di ated ith ed pai t a d the + a d oil t igge s a e i di ated ith a - a k. No ou a sta t the e gi e.

Ge oil ou i g e a ple.

Page 13: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+
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I o de to i stall the o e ate ou kit is i stalled, the fa to posts, desig ed to p e e t the a olt f o a ki g out, ust e ut of. If ou a e ot o fo ta le odif i g ou s, e

suggest ou pu hased a used o e to odif .

This is the ONLY odii aio e ui ed that a ot e e e sed a k to OEM sto k.

Page 15: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

The pi tu e elo sho s the odiied o e efo e i stallaio .

Page 16: Yamaha Virago V-twin - C5 Performance · oµ }ÁvAP }µv o } Zv P u]vP µ À X/(Ç}µ v} µ ]vP } Ç} sK ^ Á] Z Z o Z}µo µ } o v Z ] } vP]v P }µv J Kµ v ÁD -íu] } }]o ZÀ ]+

We oi e i p o ed sta i g efo t a d ote o lo ge eed to feed it th otle he sta i g. Custo e s t pi all oi e faste a ups due to the uli-spa k

fu io of the ig iio oil.

If ou e pe ie e poo sta i g, e ai idle, o stute i g... e he k o e io s, e i-f a s h o izaio , a d e su e the lue a d o leads a e g ou ded to the f a e o e gi e. No that ou ha e a i edi l st o g ig iio , a a issues ou ha e ill o e o e gla i gl o ious. Call o e ail if ou ha e uesio s o o -e s a out ou kit.

We ha e put fo th g eat efo t to desig a d uild a ualit p odu t. We e ou age suggesio s o i p o e e ts to the kit a d/o i st u io s.

Happ & “afe Ridi g.

-C Pe fo a e I .

- -

- -

@ ig iio s. o

. ig iio s. o


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