yann c264 commissioning

8/20/2019 YANN C264 Commissioning

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> L2 4A C264 Expert utilisation 021 1

C264 Expert Utilisation

PACiS


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> L2 4A C264 Expert utilisation 02 2 2

C264 Expert C264 Expert C264 Expert C264 Expert

1 ) Hardware installation & Commissioning

2 ) Computer’s basic settings

3 ) Software Installation

4 ) Download DataBase and Switch

5 ) Communication Testing


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C264 Expert C264 Expert C264 Expert C264 Expert

1) Requirement

2) Checks Power Off Hardware configuration (CORTEC)

3) Checks/install only Power Software Version Ethernet/Front port

Database Version Hardware Self tests

4) Checks with I/O IED Communication

DB

Installation / CommissioningInstallation / CommissioningInstallation / CommissioningInstallation / Commissioning


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1.1) Set-up Requirements

1) Adapted DC Power supply (protected)

2) Personal Computer (WINDOWS 2000 administrator)

3) RS232C Null Modem Cable

4) Ethernet cable (cross if not hub/switch)

5) Screw-driver (Torque 10, POZ 1) extractor

19200 baudsNo parity 8 bit1 stopNo flow control


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1.2 ) C264 Requirement

MANDATORY

From Business Ordering

1) C264 Delivery Form

2) C264 Hardware Version (kind of CPU, Power Supply)3) C264 Software Version + System Release Note

4) C264 Business IP, Net name

5) C264 Business Board ConfigurationCORTEC

Kind by Slot, Voltage, BIU port

6) C264 Business Data Bag


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2 ) Checks Power OFF

2 ) Power Off Hardware Checks

2.1) C264 Package Reception

2.2) Front panel Removal Check Hardware configuration

Boards location and Voltage

2.3) Optional Bus removal Check BIU ports jumpers

2.4) Mechanical Mounting

2.5) Wiring installation Shield


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2.1 ) Delivery reception

1) Packing inspection and opening

2) Delivery Form checking / acceptance

3) Delivery Form Storage in Business Hardware Binder

4) Checking Front Panel Sticker

5) Opening Record Sheet


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2.2) Front Panel Removing

Front Panel removal POZ 1

Rack mounting


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2.2 ) Checking Boards Slot / Voltage

Remove front panel and check boards location / Slot

BIU

CPU

DIU DOU CCU AIU

Board Number Board Name


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2.2 ) Checking Boards Slot / Voltage

Remove front panel and check VoltagesBIU / DIU / CCU

Sticker

A01 24 V

A02 48VA03 110/125VA04 220V


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2.3 ) BIU Port Setting

0) Check no power on BIU, get anti-static Brace

1) Get HW chapter (hardware)2) Remove BUS with finger starting from left

3) Remove Torque Screw (Board + ruler)

4) Extract board with dedicated extractor tool

5) Checking PORT 1/2 setting via jumpers

6) Put Back Board / screws / Bus


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2.4 ) Mechanical Mounting

Front Panel ReinstallC264 mechanical fixation (19” rack or other)


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2.5 ) Wiring Check (still no power) 2.5 ) Wiring Check (still no power) 2.5 ) Wiring Check (still no power) 2.5 ) Wiring Check (still no power)

1) Shield wiring2) Power supply wiring (BIU + neutral policy)

3) I/O board wiring4) Ethernet Networks wiring5) Serial TBUS/LBUS network wiring

Refer to “CONNECTIONS” chapter(“C264_EN CO” documentation)

Good Practices Shield Schemewire color/diameter policy naming e.g. DIU200_2_DWrite name on connector


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3 ) Checks Power ON on BIU only

3 ) Checks on Computer’s basic settings

3.1) Run-time Requirements

3.2) C264 power up sequence

3.3) Setting commands

2.3) Checking default settings 2.4 ) Input new settings


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3.1) Run-time Requirement

ALSTOM

Serial link

RS232

>p CR

The following informationshould be displayed:

“bootdevice :tffs=0,0

“processor number :0

“hostname :

“file name :/flash/bin/vxWorks

“inetonethernet :

“ineton backplane :CR

“hostinet :

“gateway inet :0.0.0.0

“user :

“ftp password :

“flags : 0x0

“targetname :

“s tar tup s cri p t :

“other :motfec

1) Connection IP, Serial link 2) Launch HyperTerminal on the PC3) Launch CMT and WFTP

4) Power up delivered MiCOM C264


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3.2 ) C264 Starting

1) Pre boot

First Count Down [VxWorks]

2) Booting Software(network, flash)

Second Count Down ->

3) Starting Software

4) Loading Data Base


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3.3 ) settings commands

BASIC COMMANDS

Default settings visualization :

VxWorks level > use “p” command

application level > use “bootChange” command

Default settings setup :

VxWorks level > use “c” commandapplication level > use “bootChange” command

Reboot the computer :

VxWorks level > use “^X” “@” commandapplication level > use “reboot” command

power off - power on


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3.3 ) Checking default settings 3.3 ) Checking default settings 3.3 ) Checking default settings 3.3 ) Checking default settings

>p CR or bootChange (CR)

The following information should be displayed:

“boot device : tffs=0,0

“processor number : 0

“host name :

“file name : /flash/bin/vxWorks

“inet on ethernet :

“inet on backplane : CR “host inet :

“gateway inet : 0.0.0.0

“user :

“ftp password :

“flags : 0x0

“target name :

“startup script :

“other : motfec

Tffs=0,0 boot from flash

motfec=0 boot from PC

c264_cpu0 cpu 8mega flash-old LCD

c264_cpu1 cpu 16mega flash-old LCD

c264_cpu2 cpu 16mega flash-new LCD


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4 ) Computer’s Software Installation

3 ) Computer’s Software Installation on PC

3.1 ) Computer’s Software Installation Requirements

3.2 ) Install computer’s software on the PC

3 ) Computer’s Software Installation on C264

3.3 ) Transfer computer’s software on the C264

3.4 ) Input settings for Software Installation


3.6 ) Change settings after Software Installation


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4.1 ) Computer’s Software InstallationRequire ments

Requirements for new software installation

Ethernet link

Serial link cable for “HyperTerminal” application

Ethernet Connection may be direct or via Ethernet switch

Use a crossed Ethernet cable for direct connection

COM1orCOM29600/19200

8 bitno parity TTY

mode


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4.2 ) Install computer’s software on the PC

Step 1 : agreement acceptance


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Install computer’s software on the PC (next)

Step 2 : choose default directories “recommendedrecommendedrecommendedrecommended”

CAUTION : Computer’s software and FTP server are configured to beinstalled to the default directories. If you don’t choose default directories« FTP server » must be reconfigured.


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Install computer’s software on the PC(next)

Step 3 : Don’t choose “FTP server” if is not the first

installation via the Personal Computer


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0) if already loaded CLEAN_DB

1) Change to motfec, start wftp, reboot

loading software from network to RAM2) cleaning flash by eraseFlash + reboot

3) stop 2nd count down Stop Computer with CMT

4) bootInstallcopy from RAM to flash

5) change to tffs=0,0, stop wftp, reboot

loading software from flash

6) Check Software version LCD, VERSION with front link


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4.4 ) Input settings for Software Installation

->c CR (or bootChange CR)

“boot device : tffs=0,0 enter CR

“processor number : 0 CR

“host name : CR

“file name : /flash/bin/vxWorks enter CR

“inet on ethernet : xxx.xxx.xxx.xxx> CR (@IP change if needed)

“inet on backplane : CR

“host inet : xxx.xxx.xxx.xxx> CR (@IP change if needed)

“gateway inet : 0.0.0.0 CR

“user : c264_cpu2(or c264_cpu1) CR

“ftp password : vxworks CR“flags : 0x0 CR

“target name : CR

“startup script : CR

“other : motfec CR

->@ CR (or reboot CR)

Change settings for new software installation


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4.5 ) Transfer computer 4.5 ) Transfer computer 4.5 ) Transfer computer 4.5 ) Transfer computer’ ’’ ’s software on the C264 s software on the C264 s software on the C264 s software on the C264

1) Launch FTP server on your PC

2) Reboot the computer

3 ) hit “CR ” on the “HyperTerminal” after loading C264 software

4 ) enter “eraseFlash”+ “CR ”

5 ) Reboot the computer

6 ) enter “bootInstall” + “CR ” after loading C264 software (cantake some minutes)

If the computer can’t loading C264 software checkEthernet link and verify settings with “p” or

“bootChange” command


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Transfer computer’s software on the C264(next)

1) At the end of software installation reboot thecomputer

2 ) select the “service panel” and check the version of

the new software

3 ) The computer must be in “maintenance mode”

4 ) Check software installed version


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4.6 ) Change settings after Software Installation

-> c CR (or bootChange CR)

“boot device : motfec0 enter < tffs=0,0 > CR“processor number : 0 CR

“host name : CR

“file name : vxworks enter CR

“inet on ethernet : xxx.xxx.xxx.xxx> CR

“inet on backplane : CR “host inet : xxx.xxx.xxx.xxx> CR

“gateway inet : 0.0.0.0 CR

“user : CR

“ftp password : CR

“flags : 0x0 CR “target name : CR

“startup script : CR

“other : motfec CR

->@ CR (or reboot CR)

Change settings for taking in account the new software


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4.7) Checking Software version

S E R V . I N F O

C O M P U T E R S E R I A L N B :

S O F T W A R E V E R S I O N :

D A T A B A S E 1 V E R S & S T A T E :

D A T A B A S E 2 V E R S & S T A T E :

O P E R A T I N G H O U R S :

O P E R A T I N G M O D E :

R E D U N D A N C Y M O D E :

Check software version via the service panel

Purchased version

No data base


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4.8) Database Downloading

Checking connectionLoading DB under SMTDownload DB unto C264Switch to downloaded data base


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5 ) Communications Testing

5 ) Communications Testing 5.1 ) Communications Testing Requirements

5.2 ) Debug port testing

5.3 ) IED communication testing

5.4 ) IED communication Debug commands

5.5 ) Printer communication testing

5.6 ) Ethernet Communication testing


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5.1 ) Communications ports

Ethernet port

Scc1 port (serial link RS232 or RS485)

Scc2 port (serial link RS232 or RS485)

Scc3 port (serial link RS232)

Scc4 port (serial link RS232)

Debug port (serial link)


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5.2) Communications Testing Requirements

Computer must be in operational mode (SCE DB loaded)

Ethernet link


Ethernet Connection may be direct or via Ethernet Hub


Printer cable


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5.3 ) Debug port testing


COM1orCOM29600 / 19200

8 bitno parity

TTY mode

No Communication check :> serial cable

> check PC COMx settings

>p CR




“hostname :


“inetonethernet :


“hostinet :


“user :

“ftp password :

“flags : 0x0

“targetname :


“other :motfec

5 4 ) E h C i i i


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5.4 ) Ethernet Communication testing

If no communication :•check IP addresses settings/Mask/Negotiation of both equipment

•use “ping” command via MS-DOS window

•Launch the CMT

Ethernet link

Ethernet Connection may be direct or via Ethernet switch


5 4 ) S i l i ti t ti


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5.4 ) Serial communication testing

Use theUse theUse theUse the ““““TEST_COMTEST_COMTEST_COMTEST_COM”””” debug command to send a framedebug command to send a framedebug command to send a framedebug command to send a framefrom one port to the other from one port to the other from one port to the other from one port to the other

Transmitter port

Receiver port 0=RS232,1=RS485 ASCII string

Always=1

Use theUse theUse theUse the ““““S_APICOM_ShowConfigS_APICOM_ShowConfigS_APICOM_ShowConfigS_APICOM_ShowConfig”””” debug command todebug command todebug command todebug command to verify the business DB port setting (and if initialized) verify the business DB port setting (and if initialized) verify the business DB port setting (and if initialized) verify the business DB port setting (and if initialized)

5 4 ) IED i ti t ti


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1 ) Link together scc1 and Scc2 as follow 2 )Via the HyperTerminal launch the TEST_COMcommand

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Scc2 T-

GND

Scc2 T+

GND

Scc1 T+

Scc1 T-

BIU 200

connector

example “ TEST_COM (1,2,1,”test port 1 to 2”,1)example “ TEST_COM (2,1,1,”test port 2 to 1”,1)

5 4 ) IED i ti t ti


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1 ) Link together scc3 and Scc4 as follow 2 )Via the HyperTerminal launch the command“test_com” to send frame from one port to another

example “ TEST_COM (3,4,0,”test port 3 to 4”,1)example “ TEST_COM (4,3,0,”test port 4 to 3”,1)

12

3

4

5

6

78

9

1

2

3

4

5

6

7

8

9

Scc3 Scc4

5 5 ) IED communication Debug commands


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5.5 ) IED communication Debug commands

>p CR




“hostname :


“inetonethernet :


“hostinet :


“user :

“ftp password :

“flags : 0x0

“targetname :


“other :motfec

Frame : C264 to IED

Frame : IED response

RS485 RS232

No Communication with the IED : check C264 configuration

and IED settings, check wiring with the IED

Debug CommandsDebug CommandsDebug CommandsDebug CommandsTraces_scc1=16Traces_scc1=16Traces_scc1=16Traces_scc1=16Traces_scc2=16Traces_scc2=16Traces_scc2=16Traces_scc2=16

-> traces_scc1=16traces_scc1 = 0x516fd8: value = 16 = 0x100x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 160x1274568 (T35IECM20): 0015ms


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IED communication - frames IEC

IEC 60870-5-103 Frames

->-> traces_scc1=16traces_scc1 = 0x516fd8: value = 16 = 0x10

0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 160x1274568 (T35IECM20): 0015ms


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IED communication framesModBus

ModBus Frames-> traces_scc2=16traces_scc2 = 0x516fdc: value = 16 = 0x100x129d068 (T42MBM21): 0025ms -->P=2 L=8 :02 02 00 00 00 10 79 F5

0x129d068 (T42MBM21): 0020ms


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5.6 ) Printer communication testing

Scc1 & Scc2 port (serial link RS232 or RS485)

Scc3, Scc4 used (usually) for printer orSCADA link (protocols ModBus, IEC

60870-5-101)

CentralProcessing Unitboard

CPU260

PIN

RJ-45(female)

1 2 3 4 5 6 7 8

P3

RJ-45(female)

1 2 3 4 5 6 7 8

RS232/

RS485

#

Serial

link 1GND

TXD / T+

RXD / T-

DCD

RTS

CTS8

7

5

3

2

1

10/100 BaseT

Ethernet-based link

P2

RJ-45(female)

1 2 3 4 5 6 7 8

RS232/

RS485

#

Serial

link 2GND

TXD / T+

RXD / T-

DCD

RTS

CTS8

7

5

3

2

1

OPTIONNAL LINKS:

Printer’s communication


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Printer s communication

SS WESPEELAR CAS 36 - C264WESP 02/01/8809:07:37.890

* 02/01/88 09:07:37.890 C264 WESPELAART3 REENCL ES NON BLSet* 02/01/88 09:07:37.890 WESPELAAR /DV SPS REENCL EN NBSet

* 02/01/88 09:07:37.890 WESPELAAR /DV AR BLOCKINGReset* 02/01/88 09:07:38.079 WESPELAAR /IN FROM COM TRAN UHT< ET UMT<Reset* 02/01/88 09:07:38.094 WESPELAAR /IN FROM COM TRAN UHT >Set* 02/01/88 09:07:38.094 WESPELAAR /IN FROM COM TRAN UMT>

Set* 02/01/88 09:07:40.521 WESPELAAR /P142 TPR GenStartReset* 02/01/88 09:07:40.798 WESPELAAR /INP FROM SYN RTU ENCL/DECL MAN DVOpen* 02/01/88 09:07:40.924 WESPELAAR /sd SPS DEVERROUILLA Reset* 02/01/88 09:07:40.924 WESPELAAR TC EN COURS

Set* 02/01/88 09:07:40.940 WESPELAAR /DV+ SPS DECL PH CSet

If no printing check : printers settings and C264 DB

settings


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