SLIDE 1

YASKAWA DMD Product Overview

SLIDE 2

YASKAWA DMD – Product Portfolio

SLIDE 3

YASKAWA a leader in Inverter technology

§ Most comprehensive range of AC inverter drive products available today.

§ Drives designed to run induction and permanent magnet motors. § Simple setup and predefined wizards. § Global standards Compliance CE, UL, cUL § Compliant with EU’s RoHS and REACH directive. § System connectivity with MECHATROLINK, Devicenet,

Profibus-DP, CC-Link, CANopen, Lonworks, MEMOBUS. § Mid Voltage Inverters

SLIDE 4

J1000 § Easy to use – everyone can set up § Offers basic performance for low demanding applications § Cost efficient

V1000 § Still easy to use Allounder (IM and PM) § medium flexibility (lots of integrated functions, DWEZ, ...) § medium perfomance § IP66 version

A1000 § High performance (CL) § Allrounder § full power range, up to 630 KW § highly flexible (IOs, Options, Software, DWEZ, ...) § IP54 version

§ Basic / General Purpose Drives

YASKAWA Inverter Products Overview - Positioning

SLIDE 5

Inverter V1000

SLIDE 6

Inverter A1000

SLIDE 7

Inverter Application Solutions

SLIDE 8

Inverter Application Solution

• Angle-synchronous master-slave operation (1:n) without additional controls • Simplified maintenance and enhanced reliability thanks to streamlined mechanics • Increased productivity with adjustable gear ratio and no machine downtime • Extremely easy to upgrade

Electronic Line Shaft

SLIDE 9

Inverter Application Solution

• Precise positioning without an external position controller, rotary and linear • Integrated brake controls • Flexible control via digital I/Os or fieldbusses

Positioning

SLIDE 10

Inverter Application Solution

• Precise winding and unwinding of a wide variety of materials including wire, sheet metals, fabrics, packaging films, paper, and textiles. • Integrated diameter calculator makes external diameter sensors unnecessary • Web tension is controlled using direct torque control, dancer control or via load cell

Winder

SLIDE 11

Inverter Application Solution

• High starting torque with or without a speed sensor • Ultra Lift function for increased cost-effectiveness and shorter cycles times • Intelligent brake controls for increased safety

Crane

• Outstanding power to size ratio • Asynchronous or permanent magnet motors • Spindle orientation

High Frequency Spindle Drives

SLIDE 12

Programming by a PC

Transfer the data to your drive

Customize your drive

Program Window

Function Block Tool

Bar

The Challenge: “Shrink Wrapping” machines without a PLC?

Benefits Programmable Inverter The Inverter Type V1000 and A1000 are programmable. DriveWorksEZ visual programming interface Simple drag and drop icons for complete customization of your drive. Creating special recognition sequences and function, then downloading to the drive Safety With „Safe Torque Off“ on board ready for: EN 954-1 Cat. 3, EN ISO 13849-1 PLd, EN 61508 SIL 2

Applications Example with Inverters

SLIDE 13

YASKAWA Motion Control Products

Servo Drives Sigma-5 Series Machine Controllers

Servo Drives Junma Series

SLIDE 14

YASKAWA Sigma 5 – Modular, Scalable & Flexible Servo Drives

Sigma 5 mini 3,3 … 30 W, 24/48 V DC

Sigma 5 50 … 15 kW, 230/400 V AC

Sigma 5 Large Capacity 22 … 55 kW, 400 V AC

SLIDE 15

4 Types of Amplifiers § MECHATROLINK-2 § MECHATROLINK-3 § Analog & Pulse § Command Option Attachable Type

Power Supply 1AC 230V § 50W to 1,5kW

Power Supply 3AC 400V § 500W to 15kW

Integrated Safety § Stop Category 0 § STO (Safe Torque Off)

YASKAWA Sigma 5 - Product Line Up Standard Amplifiers

SLIDE 16

15 October, 2014 16 www.yaskawa.eu.com

Feedback option 1 SGDV-0FB01A § Supported Protocols: § EnDAT 2.2 § EnDAT 2.1 § Hiperface § SinCos

§ Hall-sensor input

Feedback option 3 SGDV-0FB03A § Supported Protocols : § A quad B (TTL)

Feedback option 4 SGDV-0FB04A § Supported Protocols : § Resolver with 5V or 8V

YASKAWA Sigma 5 - Feedback Options – suitable for all types of amplifiers

SLIDE 17

Integrated Safety EN 954-1: Safety Category 3 IEC 61508 : SIL2 EN ISO 13849-1: PL d EN 60204-1 (VDE 0113): Stop Category 0 IEC 61800-5-2: Safe Torque Off (ST0)

Optional Safety

IEC 61800-5-2: Safely Limited Speed (SLS)

IEC 61800-5-2: Safe Stop 2 (SS2)

IEC 61800-5-2: Safe Stop 1 (SS1)

YASKAWA Sigma 5 – Functional Safety

SLIDE 18

CANopen available EtherCAT / CoE available Indexer available Powerlink available MP2600iec available Profinet * Profinet RT* (Real time) no interpolation

Profinet IRT* (isochronous real time) with interpolation

* à 2013

YASKAWA Sigma 5 – Command Options

DeviceNet*

SLIDE 19

5 Motor Families, 42 Models SGMAV: 200VAC, Low Inertia

§ 50W to 1kW (8 Models)

SGMJV: 200VAC, Medium Inertia § 50W to 750W (5 Models)

SGMEV: 400VAC, Low / Medium Inertia § 100W to 1,5kW (11 Models)

SGMGV: 400VAC, Medium Inertia § 300W to 15kW (11 Models)

SGMSV: 400VAC, Low Inertia § 1kW to 7kW (7 Models)

YASKAWA Sigma 5 – Product Line Up Servomotors

SLIDE 20

3 Motor Families, 39 Models Ironless § SGLGW: 200 VAC § Peak Force 40N to 3000N (17 Models)

Ironcore § SGLFW: 200 / 400VAC § Peak Force 86N to 2400N (14 Models)

Ironcore, no magnetic attraction force § SGLTW: 400 VAC § Peak Force 600N to 7500N ( 8 Models)

YASKAWA Sigma 5 – Product Line Up Direct Linear Motors

SLIDE 21

SGT-F-35

Nominal Force: 80 - 160N

Peak Force: 220 - 440N

Stroke: 103 - 2183mm

SGT-F-50

Nominal Force: 280 - 560N

Peak Force: 600 - 1200N

Stroke: 144 - 2169mm

SGT-F-1Z

Nominal Force: 560 - 2250N

Peak Force: 1200 - 2400N

Stroke: 104 – 2129mm

YASKAWA Sigma 5 – Product Line Up Linear Sliders

SLIDE 22

YASKAWA Sigma 5 – Linear Sliders – Build Variations

SLIDE 23

Carbon Fiber Bridge Less Weight Highest Dynamic

YASKAWA Sigma 5 – Linear Sliders – Customer Specific Solutions

X-Axis Carbon Fiber Less Weight Highest Dynamic

Pick & Place High Speed High Dynamic Cycle Time < 0,9sec Plug & Play

SLIDE 24

Servo System Solutions Metal, Wood, Glass Processing

SLIDE 25

Applications Example

Sigma 5 with MP 2600 IEC

Modbus/TCP

SLIO

HMI

Internal I/O

Modbus/TCP

PG

Bagging machine • Solution with single axis Motion Controller MP 2600 IEC

Open Loop Vector Inverter V1000

SLIDE 26

YASKAWA Motion Control Overview

SLIDE 27

27

MP3200iec • High performance machine controller

for high complexity machines

MP23XXiec • Compact, flexible, machine controller

for medium complexity machines

MP2600iec • Side-by-side mounted controller

MotionWorks IEC

• IEC61131-3 development language • PLCopen functions • Toolboxes

YASKAWA IEC Motion Controller

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YASKAWA IEC Motion Controller

MP3200iec up to 62 Axis

YASKAWA

YASKAWA Controller • Combines the functionality of

PLC and motion controller • Integrated Web Server

Open Connectivity

• Ethernet/IP or Modbus/TCP Ø Connection to PLC, HMI, remote I/O,

vision systems, inverters, encoders, valves, etc

• OPC Server Ø Connection to PC based applications

(HMI, SCADA, MES, ERP) • Custom Protocol

Ø Connect to existing Serial or Ethernet system

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Scalable Hardware up to 62 real axes + virtual and encoder axes

Reusable programm code

Including Safety STO, SLS, SS1, SS2

Easy Programming IEC 61131-3 Standard

YASKAWA Machine Controller Architecture

Packaging Standard PackML

SLIDE 30

Palletizing Pick & Place Labelling

YASKAWA Market Solutions - Packaging

Pick & Place kinematics

Unwinder Heat Section Forming Sterilization Sealing Filling Cutting

Yaskawa supports customer in the development of new specific function blocks

Libraries enable import and reuse of previously developed logic.

Reusable programm code Rapid realization of machine functions Reliability by validated function blocks

Secondary Packaging Primary Packaging

SLIDE 31

Motion Control Applications

SLIDE 32

Thermoforming Machine

MP3200Siec

MECHATROLINK 3

25 real Axes + virtual axes,

SLIDE 33

• Design in with Sigma 5 and MP Controller • Calculation of high mass mechanism (together with the customer) • New machine development (calculate Sigma 5 upt to 75kW)

Thermoforming Machine

SLIDE 34

Request Solution Advantage

• Open Motion Control System • Thermoform machine with 5 servo axis and controlled via MP Controller

• All the working Parameters are settable by PC

• Special motion for crank mechanism • Servomotor controlled with Mechatrolink via MP Controller

• using optimized CAM table • online CAM table change possible

• Servo Power range up to 75 kW •Sigma-5 up to 15kW and Sigma 5 large capacity up to 110 kW

• complete power range • high reliability

• Easy to set up the servo axis • Sigma-5 with advanced autotuning • Filters reduce vibrations

• Cost reduction

Thermoforming Machine

SLIDE 35

MP2300Siec

MECHATROLINK 2

6 up to 12 real Axes + virtual axes

Pharma liquid filling machine

• 6 up to 12 Servo axes per machine • High throughput

SLIDE 36

Request Solution Advantage

• Open Motion Control System • Pharma machine with up to 12 servo axes and controlled via MP Controller

• open connectivity • scalable Hardware

• High throughput • Servomotor controlled with ML-2 via MP Controller

•„Camblend function“ table with recovery function on running cam • filling 400 ampoules/min

• Easy to set up the servo axis • Sigma-5 with advanced autotuning • Filters reduce vibrations

• Cost reduction

Pharma liquid filling machine

SLIDE 37