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Page 1: YOUR GLOBAL SPINDLE PROVIDER - Spindle Repair | Precision ... › wp-content › themes › pds › links › PDS-Digi… · failure. Spindle sensors are hardwired to the machine

YOUR GLOBALSPINDLE PROVIDER

Page 2: YOUR GLOBAL SPINDLE PROVIDER - Spindle Repair | Precision ... › wp-content › themes › pds › links › PDS-Digi… · failure. Spindle sensors are hardwired to the machine

BESSEMER CITY, NC USA HEADQUARTERS (NEAR CHARLOTTE, NC)

LOHNE, GERMANY (GmbH) EUROPEAN HEADQUARTERS

ABOUT PDS

Precision Drive Systems (PDS) is globally known for keeping the world’s highly tasked production

lines flowing smoothly.

PDS operates worldwide service locations, providing manufacturers with better-than-new repairs

(within 2 microns) on spindles for material removal precision machining applications. Since 1996,

PDS’ factory-trained engineers and technicians have successfully rebuilt and globally supported

more than 36,000 spindles.

Our 300 years of aggregate spindle application experience have collectively saved our customers

millions of dollars with spindle root cause failure reports, ensuring significant savings compared to

the expense of factory equipment repairs, costly scrapped components and minimized downtime.

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SAVING MANUFACTURERS TIME AND MONEY

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PDS provides solutions to manufacturing challenges in the wood, robotics, plastics

and metal markets. With a stock of more than 150 types of spindles and the ability

to repair all makes and models of CNC spindles, moulder spindles and arbors, PDS

is your partner in productivity.

CAPABILITIES FOR ALL INDUSTRY APPLICATIONS

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APPLICATIONS WE SERVE

WOOD

PLASTICS & COMPOSITES

ROBOTICS

METALS & ALLOYED STEELS

www.SpindleRepair.com |

STONE, MARBLE & GLASS

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CNC SPINDLE REPAIR

REBUILDING VIRTUALLY ANY SPINDLE BRAND FOR ANY MATERIAL

We provide expert rebuilds for milling, turning, grinding, boring, reaming, drilling and tapping spindles.

Our experience encompasses: • Robotics • Metalworking • Woodworking • Stone, marble and glass • Plastics and composites

PDS operates a precision prototype machine shop (accuracy within 2 microns) for creating out-of-circulation parts and straightening or reconditioning parts to be used in rebuilds enabling superior quality control and expedite repairs and manufactured components.

PDS engineers design and build customized, integrated machine tool spindles and robotic system end effectors for precision machining. Industries such as aerospace, automotive, agricultural, bearings, construction, and more routinely rely on our engineers’ and technicians’ trusted advice. Customized PDS spindles, sensors and related accessories now enable robotic systems to perform complex multiaxis machining.

Save time and money with PDS precision spindle repair.

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Using original factory parts, PDS can repair any make or model of

moulder spindle including Weinig PowerlockTM. We also reengineer

and fabricate hard-to-find components for out-of-production units.

We back our work with a 12-month warranty.

We’ll restore your moulder spindle to like-new condition, enhancing

accuracy on mill profiles for dependable production.

OEMs often recommend the wholesale replacement of damaged

main and scoring arbors. The experienced team at PDS will bring

your arbors back to better-than-factory standards at a fraction of

OEM replacement costs. Each rebuilt unit comes with a 12-month

warranty.

PDS straightens and rebuilds horizontal milling machine arbors to

like-new condition. We frequently repair arbors that have been

bent, overloaded or crashed for a fraction of replacement costs.

MOULDER SPINDLE AND ARBOR REPAIR

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MOULDER SPINDLEREPAIR

ARBOR REPAIR

www.SpindleRepair.com |

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As your global spindle partner, PDS has created a “Spindle Hub of Technical

Data” at www.SpindleRepair.com where you can access anything you

need to minimize downtime and maximize production. Our line of new

and rebuilt spindles includes automatic, manual, high-speed, 5-axis and

double-ended spindles built by PDS, Giordano Colombo, Hiteco, IMA Tecno

and Spintec. Our experienced sales consultants can help you select the right

industrial spindle for your specific application.

The PDS online store offers a complete line of top-quality tool holders,

accessories and rebuilt spindles.

The following products are available for purchase on ShopCNCProducts.com:

» Rebuilt Spindles

» Collet Nuts

» Collets

» Grippers

» Pull Studs

» Service Kits

» Tool Forks

» Tool Holders

» Wrenches

» Variable Frequency Drives

» Multi-Spindle Boring Units

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NEW SPINDLES, REBUILTSPINDLES AND ACCESSORIES

HIGH-SPEED PRECISION SPINDLES

ONE-STOP SPINDLE SHOP

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PREDICTIVE MAINTENANCEAND TRAINING

7www.SpindleRepair.com |

SPINDLE HEALTH MONITORING SYSTEM

The Spindle Health Monitoring System is used to expand and enhance spindle diagnostics according to vibration and temperature

analysis. The miniaturized system can be affordably installed directly or retro-fitted within your spindle ensuring real-time monitoring,

as well as reducing the machine downtimes by predicting malfunctions.

For maintenance and production personnel to monitor machine spindles at scale for emerging symptoms of bearing and

temperature anomalies. Data record check-up predicts spindle life to avoid emergency repairs.

BENEFITS FOR YOU

CHECK-UP Maintain the spindle in optimum

health utilizing the continuous spindle life monitoring algorithm

which is computed by using real-time vibration and

temperature values.

EMERGENCY STOPS/ALERTS Shutdown machine

exceeding thresholds within 1 millisecond minimizes damage.

STOP

DASHBOARD Visualize real-time

monitoring of all machines.

Tailor to specific machines.

HISTORICAL DATA & TRENDS Review events to look at

spindle history, all alarms and warnings, check-up,

power on, shutdowns and modifications to the device parameters.

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PDS is a global supplier. For your convenience, we

operate eight offices across three continents. You can

learn more about our full range of services, accessories,

and solutions at www.SpindleRepair.com. Our trained

spindle experts are standing by to help you with repairs

or to choose tools for maximized production.

PDS USA4367 Dallas Cherryville Hwy.Bessemer City, NC 28016704-922-1206www.SpindleRepair.com

PDS GmbHTichelbrink 6832584 Löhne, Germany+49 (0)5731/744889-0www.PDSspindeln.de

All contents © 2020 Precision Drive Systems

OUR EXPERIENCED TECHNICIANS ARE HERE FOR YOU.

Multi-spindle boring units are disassembled and

all parts are measured against manufacturer

specifications. PDS will provide a thorough report

regarding inspection results and also, when

possible, deliver a failure analysis. To correct poor

performing units, all bearings are replaced along

with new seals. Gears and drive couplings are

checked, verified and replaced as needed.

After final assembly, PDS will test and complete

a run-in procedure to bring the unit up to

operating temperature to confirm vibration

and temperature are within manufacturer’s

specifications.

MULTI-SPINDLE DRILLING UNIT REPAIR