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YOUR GLOBALSPINDLE PROVIDER
BESSEMER CITY, NC USA HEADQUARTERS (NEAR CHARLOTTE, NC)
LOHNE, GERMANY (GmbH) EUROPEAN HEADQUARTERS
ABOUT PDS
Precision Drive Systems (PDS) is globally known for keeping the world’s highly tasked production
lines flowing smoothly.
PDS operates worldwide service locations, providing manufacturers with better-than-new repairs
(within 2 microns) on spindles for material removal precision machining applications. Since 1996,
PDS’ factory-trained engineers and technicians have successfully rebuilt and globally supported
more than 36,000 spindles.
Our 300 years of aggregate spindle application experience have collectively saved our customers
millions of dollars with spindle root cause failure reports, ensuring significant savings compared to
the expense of factory equipment repairs, costly scrapped components and minimized downtime.
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SAVING MANUFACTURERS TIME AND MONEY
PDS provides solutions to manufacturing challenges in the wood, robotics, plastics
and metal markets. With a stock of more than 150 types of spindles and the ability
to repair all makes and models of CNC spindles, moulder spindles and arbors, PDS
is your partner in productivity.
CAPABILITIES FOR ALL INDUSTRY APPLICATIONS
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APPLICATIONS WE SERVE
WOOD
PLASTICS & COMPOSITES
ROBOTICS
METALS & ALLOYED STEELS
www.SpindleRepair.com |
STONE, MARBLE & GLASS
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CNC SPINDLE REPAIR
REBUILDING VIRTUALLY ANY SPINDLE BRAND FOR ANY MATERIAL
We provide expert rebuilds for milling, turning, grinding, boring, reaming, drilling and tapping spindles.
Our experience encompasses: • Robotics • Metalworking • Woodworking • Stone, marble and glass • Plastics and composites
PDS operates a precision prototype machine shop (accuracy within 2 microns) for creating out-of-circulation parts and straightening or reconditioning parts to be used in rebuilds enabling superior quality control and expedite repairs and manufactured components.
PDS engineers design and build customized, integrated machine tool spindles and robotic system end effectors for precision machining. Industries such as aerospace, automotive, agricultural, bearings, construction, and more routinely rely on our engineers’ and technicians’ trusted advice. Customized PDS spindles, sensors and related accessories now enable robotic systems to perform complex multiaxis machining.
Save time and money with PDS precision spindle repair.
Using original factory parts, PDS can repair any make or model of
moulder spindle including Weinig PowerlockTM. We also reengineer
and fabricate hard-to-find components for out-of-production units.
We back our work with a 12-month warranty.
We’ll restore your moulder spindle to like-new condition, enhancing
accuracy on mill profiles for dependable production.
OEMs often recommend the wholesale replacement of damaged
main and scoring arbors. The experienced team at PDS will bring
your arbors back to better-than-factory standards at a fraction of
OEM replacement costs. Each rebuilt unit comes with a 12-month
warranty.
PDS straightens and rebuilds horizontal milling machine arbors to
like-new condition. We frequently repair arbors that have been
bent, overloaded or crashed for a fraction of replacement costs.
MOULDER SPINDLE AND ARBOR REPAIR
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MOULDER SPINDLEREPAIR
ARBOR REPAIR
www.SpindleRepair.com |
As your global spindle partner, PDS has created a “Spindle Hub of Technical
Data” at www.SpindleRepair.com where you can access anything you
need to minimize downtime and maximize production. Our line of new
and rebuilt spindles includes automatic, manual, high-speed, 5-axis and
double-ended spindles built by PDS, Giordano Colombo, Hiteco, IMA Tecno
and Spintec. Our experienced sales consultants can help you select the right
industrial spindle for your specific application.
The PDS online store offers a complete line of top-quality tool holders,
accessories and rebuilt spindles.
The following products are available for purchase on ShopCNCProducts.com:
» Rebuilt Spindles
» Collet Nuts
» Collets
» Grippers
» Pull Studs
» Service Kits
» Tool Forks
» Tool Holders
» Wrenches
» Variable Frequency Drives
» Multi-Spindle Boring Units
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NEW SPINDLES, REBUILTSPINDLES AND ACCESSORIES
HIGH-SPEED PRECISION SPINDLES
ONE-STOP SPINDLE SHOP
PREDICTIVE MAINTENANCEAND TRAINING
7www.SpindleRepair.com |
SPINDLE HEALTH MONITORING SYSTEM
The Spindle Health Monitoring System is used to expand and enhance spindle diagnostics according to vibration and temperature
analysis. The miniaturized system can be affordably installed directly or retro-fitted within your spindle ensuring real-time monitoring,
as well as reducing the machine downtimes by predicting malfunctions.
For maintenance and production personnel to monitor machine spindles at scale for emerging symptoms of bearing and
temperature anomalies. Data record check-up predicts spindle life to avoid emergency repairs.
BENEFITS FOR YOU
CHECK-UP Maintain the spindle in optimum
health utilizing the continuous spindle life monitoring algorithm
which is computed by using real-time vibration and
temperature values.
EMERGENCY STOPS/ALERTS Shutdown machine
exceeding thresholds within 1 millisecond minimizes damage.
STOP
DASHBOARD Visualize real-time
monitoring of all machines.
Tailor to specific machines.
HISTORICAL DATA & TRENDS Review events to look at
spindle history, all alarms and warnings, check-up,
power on, shutdowns and modifications to the device parameters.
PDS is a global supplier. For your convenience, we
operate eight offices across three continents. You can
learn more about our full range of services, accessories,
and solutions at www.SpindleRepair.com. Our trained
spindle experts are standing by to help you with repairs
or to choose tools for maximized production.
PDS USA4367 Dallas Cherryville Hwy.Bessemer City, NC 28016704-922-1206www.SpindleRepair.com
PDS GmbHTichelbrink 6832584 Löhne, Germany+49 (0)5731/744889-0www.PDSspindeln.de
All contents © 2020 Precision Drive Systems
OUR EXPERIENCED TECHNICIANS ARE HERE FOR YOU.
Multi-spindle boring units are disassembled and
all parts are measured against manufacturer
specifications. PDS will provide a thorough report
regarding inspection results and also, when
possible, deliver a failure analysis. To correct poor
performing units, all bearings are replaced along
with new seals. Gears and drive couplings are
checked, verified and replaced as needed.
After final assembly, PDS will test and complete
a run-in procedure to bring the unit up to
operating temperature to confirm vibration
and temperature are within manufacturer’s
specifications.
MULTI-SPINDLE DRILLING UNIT REPAIR