your house of high pressure is proud can be plugged into a ... presentation_final_dist.pdf · high...

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Your house of high pressure is proud to introduce the eTensifier, a portable high pressure hydraulic pump that can be plugged into a wall and programmed to meet your high pressure needs. The patent protected pump delivers a smoother flow rate, has a controllable pressure test program and a quick change lower to keep your job moving. And it’s made in the USA! 1

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Page 1: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Your house of high pressure is proud to introduce the eTensifier, a portable high pressure hydraulic pump that can be plugged into a wall and programmed to meet your high pressure needs.

The patent protected pump delivers a smoother flow rate, has a controllable pressure test program and a quick change lower to keep your job moving.

And it’s made in the USA!

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Page 2: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Rich History

� Graco Inc. est. 1926 (NYSE: GGG)

– Leading Motors and Controls technology from our Contractor Division

� Sprague Pumps est. 1947

– Industry tested JB Fluid end

� High Pressure Equipment est. 1954

– Flow module and accessories

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eTensifier is the proud result of a company steeped in proven quality and leading technology.

Page 3: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Product Differentiators

Patent protected technology� Electrically driven plunger pump

– No air needed!

– Much cheaper to operate

– Quieter than air motors

– CE marked 240 V Option

� Portable

– Plug and play functionality

� Multiple control functions

– Manual and Auto Test Mode

– Stall-at-pressure

– Resettable stroke counter for preventative maintenance

� ProConnect Lower

– Keep working with a quick-replacement fluid end

� Pressure transducer and safety head included

– ETL approved

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Page 4: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Target Customers and Applications

� Portable / mobile hydraulic units

– Pressure testing

– Bolt tensioning

– Small tool operations

� Facilities / Labs without air

– Research and Development

– OEM’s

– Noise restrictions

� OEM’s

– Highly repeatable tests

– Portable

� Food and Beverage

– Consistent pressure maintenance

– Ability to maintain stall pressure is better than air pumps

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Page 5: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Fundamental Engineering

� 8 fluid ends from JB pumps

– Model number is MAWP / 100

– Wetted parts all Stainless Steel

� 3 seal types

– Nitrile, Viton, EPR

� 2 power options for 1.6 HP Brushless DC motor

– 120 VAC, 50/60 Hz, 15 amps

– 240 VAC, 50/0 Hz, 9 amps

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eTensifier Maximum Pressure Flow Rate

Model # psig bar cuin/min lpm

46 4,600 315 59 0.9

60 6,000 420 53 0.8

87 8,750 605 45 0.7

100 10,000 685 39 0.6

125 12,500 860 32 0.5

160 16,000 1,100 26 0.4

237 23,750 1,635 18 0.3

365 36,500 2,515 12 0.2

Page 6: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Dimensions

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Page 7: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Controls Engineering

1. Run modes

1. Hare and Tortoise for filling: 210 and 80 cycles per minute

2. Manual Mode simulates an air regulator

3. Pressure Test mode lets you predefine a pressure test limit, hit a button and go

4. Stall-at-pressure operation

2. Pressure transducer reads on screen, PSI or BAR

3. Resettable stroke counter for Preventative Maintenance Programs

4. Error codes for common pump issues

5. Patent protected software prevents overshoot

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Page 8: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Controls Engineering

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Video

Page 9: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Run Modes: Manual

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Page 10: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Run Modes: Auto

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Page 11: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

In hare or tortoise fill mode, the pump will run until the transducer reads pressure. It will then stop and wait for manual input.

In pressure test mode, the pump will run at max speed with full strokes until a gain-pressure point has been reached (approximately 50% of max working pressure or setpoint). Next, it will run partial strokes (pulsed output) until max pressure is reached. This allows the pressure to increase to the setpoint without overshooting.

The set point of that gain-pressure can be defined on the controller. It drives the pump accordingly depending on the downstream volume (small or large) against the speed to reaching the desired pressure. This gain setting (Gain 1-5) defines the motor output and pressure point as where the controller needs to slow down to not overshoot the mark. If you are not reaching pressure quick enough or the pump won’t hit your desired stall pressure, simply increase the gain on the controller. If you are reaching pressure quickly and overshooting the setpoint, simply reduce the gain on the controller.

Controls Engineering

11Videoe046

4,600 psi

Pressure Maintain : 1,000 psi

Gain 5 inflection: 500 psi

e237

23,700 psi

Pressure Test: 20,000 psi

Gain 1 inflection: 10,000 psi

Page 12: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

Fluid Modules

� Integral safety head with burst disk

� ¼” HiP Coned and Threaded HF4 Connections >10,000 psi

� 3/8” NPT outlet < 10,000 psi

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Page 13: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

ProConnect

� Patent Protected Graco system

� Allows for quick-change of fluid pump lower

� Lets you fix worn-out seals and continue the job

� Keep spares on hand for nasty jobs

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Video

Page 14: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

ProConnect: Video

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Page 15: Your house of high pressure is proud can be plugged into a ... Presentation_Final_Dist.pdf · high pressure hydraulic pump that can be plugged into a wall and programmed to meet your

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