your iron ore processing partner - yellow pages...6 mining your iron ore processing partner 7...

ValVes & Controls

MInInG INDUSTRY OVERVIEWYour IroN orE procEssINg partNErMInInG INDUSTRY OVERVIEW

ValVes & Controls

2 MINING YOUR IRON ORE PROCESSING PARTNER 3

pENtaIr ValVEs & coNtrols english Across the globe, iron ore production relies on Pentair Valves & Controls high quality valve and control solutions to meet their process requirements.From the mills to the stock pile, we have the product portfolio of manual and automated valve packages to meet your process needs.Pentair products consistently outperform all others. Our reliability and increased cycle life saves you time and money in the operation of your plant.Use our selection matrix as a guide to help you choose the right valve arrangement for the various iron ore processing applications.

spanishLos productores de mineral de hierro de todo el mundo confían en la gran calidad de las soluciones con válvulas y controles de Pentair Valves & Controls para cumplir los requisitos del proceso. Desde las factorías metalúrgicas hasta el almacenamiento del mineral, tenemos una completa cartera de paquetes de válvulas manuales y automatizados que satisfacen sus necesidades.Los productos Pentair aventajan sistemáticamente a todos los demás. La fiabilidad y el aumento del ciclo de vida de nuestros productos permite ahorrar tiempo y dinero en las actividades de la planta.La tabla de selección le ayudará a elegir la combinación de válvulas correcta para varias aplicaciones de transformación del mineral de hierro.

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Chinese

PortugeseEm todo o mundo, a produção de minério de ferro confia nas soluções de válvulas e controlos de alta qualidade da Pentair Valves & Controls para cumprir os seus requisitos de processo.Desde fábricas a existências, temos a linha de produtos completa de conjuntos de válvulas manuais e automatizadas para satisfazer as suas necessidades.Os produtos Pentair superam consistentemente todos os outros. A nossa fiabilidade e a vida útil mais longa permitem poupar tempo e dinheiro na operação da sua fábrica.Utilize a nossa matriz de seleção como um guia para o ajudar a escolher a disposição de válvula correta para as diversas aplicações de processamento de minério de ferro.

Во всем мире предприятия, добывающие железную руду, доверяют продукции Pentair Valves & Controls: высококачественным клапанам и устройствам управления. От обогатительных фабрик до рудных отвалов, мы готовы предложить широкий ассортимент продуктов - от ручных вентилей до блоков автоматических клапанов - отвечающих любым потребностям ваших техпроцессов. Продукция Pentair неизменно превосходит изделия других производителей. Надежность и долговечность, присущая нашей вентильной арматуре, экономят ваше время и деньги. Наша матрица выбора поможет вам правильно выбрать необходимые вентили, соответствующие конкретным условиям применения в сфере добычи и переработки железной руды.

在全球范围内，铁矿石的生产依赖

Pentair Valves & Controls的高质

量阀门和控制解决方案来满足他们

的工艺要求。从工厂到储备，我们

都有包含手动和自动阀套件的完整

产品组合，可以满足您的各种工艺

需求。滨特尔的产品不断超越所有

的其他厂家。我们的可靠性和提高

的生命周期，可以节省您工厂的运

作时间和金钱。使用我们的选择矩

阵作为指导，帮助您选择适合各种铁矿石加工应用的正确阀门安排。


a worldwide network of solution providers brings you a wealth of experience, research, design, service, development and manufacturing.Working with site teams and engineers, consultants and contractors to bring solutions to your process challenges.

By understanding what you want to achieve and what your expectations are, we can provide you with the best possible solutions that fit your business.Put us to the test and discover our commitment to add “real” value to your process.

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MEDIa proDuct MatrIXThe application matrix helps users identify specific applications for Pentair product within conventional Iron Ore processing.There is seldom a single solution for a given application, due to pipe layout, available space and the ever increasing use of automation on-site. Technology, economies and safety within Iron Ore processing help drive innovation and improved outcomes on a daily basis.Our global Iron Ore product portfolio demonstrates this with our range of site tested and proven products in the world’s largest Iron Ore processing facilities. Our sales team is always willing to work with you, combining our extensive mining experience and flow control know-how to help you sole the toughest process applications you face.

Brand Model Butterfly valves Keystone F611/F612/GRW/GRL • • • • • • • • • • • • •Neotecha Neoseal - lined Keystone K-Lok High performance • • • Vanessa 30000 - Triple offsetBall valves K-Ball F150/F190 • Richards 700 series • • • • • • • • •KTM OMNI-II • • • • • •Control & modulating valves Keystone F634/F637/F638 • • • • • • • • • • Clarkson C-Valve control • • • • • • • • • • • • KTM Single V, Dual V • • • • • • • • • • Keystone F955 - V port • • • • • • • • • Knife gate valves Clarkson KGA/KGD • • • • • • • • • • • • • • • • Clarkson KGF/KGF-HP • • • • • • • • • • • • • • Keystone F951/952, PCS17 • • • • • • • • • • • • • • • • L&M M145/M345/M345HP • • • • • Rovalve S20 • • • • • Keystone F955/956 ported slidegate • • • • • Pressure relief & reducing valves Crosby/AGCO spring loaded Spring loaded •Gate, Globe & Check valvesKeystone Swing check 86 series • • • • • • Gulf Dual plate wafer • • • • • Prince Wafer swing • • • • • Pentair 500R resilient gate • • • • Electric actuators Biffi EPI2 • • • • • • • • • • • • • • • • • • • • • • • • •Biffi Icon F02 • • • • • • • • • • • • • • • • • • • • • • • • •Biffi Icon 2000 • • • • • • • • • • • • • • • • • • • • • • • Hydraulic actuators Morin HP hydaulic • • • • • • • • • • •Keystone Hydraulic power units • • • • • • • • • • • • • • • • • • • • • • • • •Pneumatic actuators Keystone F79U • • • • • • • • • • • • • • • • • • • • •Keystone MRP • Keystone F738 • • • • • • • • • • • • • • • • • • • • Morin F79 B series • • • • • • • • • • • Controls & accessories Avid/Westlock Positioners • • • • • • • • • • • • • • • • • • •Avid/Westlock Switches • • • • • • • • • • • • • • • • • • • • • • • •Pentair Control Panels • • • • • • • • • • • • • • • • • • • • • • • •

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Raw Material Transport

Ore Stock

Screening

CrushingPlant Stock Pile

Sag Mill Ball Mill

Cyclones

Washing &Screening

Flotation Cells

Regrinding

Desliming

Tailings Dam Transport

Pipeline

Pump

Storage Tank

Thickener

Column Flotation

the Iron ore process


Brand Model Butterfly valves Keystone F611/F612/GRW/GRL • • • • • • • • • • • • •Neotecha Neoseal - lined Keystone K-Lok High performance • • • Vanessa 30000 - Triple offsetBall valves K-Ball F150/F190 • Richards 700 series • • • • • • • • •KTM OMNI-II • • • • • •Control & modulating valves Keystone F634/F637/F638 • • • • • • • • • • Clarkson C-Valve control • • • • • • • • • • • • KTM Single V, Dual V • • • • • • • • • • Keystone F955 - V port • • • • • • • • • Knife gate valves Clarkson KGA/KGD • • • • • • • • • • • • • • • • Clarkson KGF/KGF-HP • • • • • • • • • • • • • • Keystone F951/952, PCS17 • • • • • • • • • • • • • • • • L&M M145/M345/M345HP • • • • • Rovalve S20 • • • • • Keystone F955/956 ported slidegate • • • • • Pressure relief & reducing valves Crosby/AGCO spring loaded Spring loaded •Gate, Globe & Check valvesKeystone Swing check 86 series • • • • • • Gulf Dual plate wafer • • • • • Prince Wafer swing • • • • • Pentair 500R resilient gate • • • • Electric actuators Biffi EPI2 • • • • • • • • • • • • • • • • • • • • • • • • •Biffi Icon F02 • • • • • • • • • • • • • • • • • • • • • • • • •Biffi Icon 2000 • • • • • • • • • • • • • • • • • • • • • • • Hydraulic actuators Morin HP hydaulic • • • • • • • • • • •Keystone Hydraulic power units • • • • • • • • • • • • • • • • • • • • • • • • •Pneumatic actuators Keystone F79U • • • • • • • • • • • • • • • • • • • • •Keystone MRP • Keystone F738 • • • • • • • • • • • • • • • • • • • • Morin F79 B series • • • • • • • • • • • Controls & accessories Avid/Westlock Positioners • • • • • • • • • • • • • • • • • • •Avid/Westlock Switches • • • • • • • • • • • • • • • • • • • • • • • •Pentair Control Panels • • • • • • • • • • • • • • • • • • • • • • • •

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ButtErflY ValVEsWafer style resilient seat butterflyBrand/model: Keystone F611, GrWsize: Dn (inches) 40 - 600 [11/2 - 24]Pressure: kPa (psi) 1600 (235)temperature: °C (°F) 150 (300)Flanges: ASME 125, 150, AS 2129Features: Wafer style body.

Bi-directional, bubble tight resilient seated valve.Top and bottom inboard bearings.Super duplex trim.One piece thin stainless steel disc.Compact, light weight wafer style body bi-directional bubble tight shut-off.

PtFe lined butterflyBrand/model: neotecha PFasize: Dn (inches) 40 - 900 (1½ - 36)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) 200 (400)Flanges: ASME 150, AS 2129Features: PTFE lined internals.

Utilizes mechanical stem seal.Wide PTFE sealing face.Suitable for shut-off or control of highly corrosive media.

lugged style resilient seat butterflyBrand/model: Keystone F612, Grlsize: Dn (inches) 40 - 600 [11/2 - 24]Pressure: kPa (psi) 1600 (235)temperature: °C (°F) 150 (300)Flanges: ASME 125, 150, AS 2129Features: Lugged style

bi-directional, bubble tight resilient seated valve.Top and bottom inboard bearings.Super duplex trim.One piece thin stainless steel disc.Compact, light weight lugged style body bi-directional bubble tight shut-off.

High performance butterflyBrand/model: Keystone K-loKsize: Dn (inches) 50 - 900 (2 - 36)Pressure: kPa (psi) 5100 (740)temperature: °C (°F) 535 (1000)Flanges: ASME 150, 300, AS 2129Features: Duplex and alloy materials

Double offset disc-stem for reduced opening/closing torque.Range of interchange seat options.Cast steel or stainless steel body.R.T.F.E. seats.U.H.M.W.P.E. seats.


triple offset valveBrand/model: Vanessa series 30,000size: Dn (inches) 80 - 3600 (3 - 142)Pressure: kPa (psi) 15,513 (2250)temperature: °C (°F) 815 (1500)Flanges: ASME 150, 300, 600, 900Features: Unique triple offset metal seated valve.

Zero leakage.One piece cast body.Stellited seat standard.Full range of actuators available.

Ball ValVEs

KtMBrand/model: KtM oMnI-IIsize: Dn (inches) 15 - 250 (1/2 - 10)Pressure: kPa (psi) 5100 (740)temperature: °C (°F) -30 to 260 (-22 to 500)Flanges: ASME 150, 300Features: Soft seat Class VI.

PTFE, RTFE, Nylon.Peek seats - others on request.

richards 700 seriesBrand/model: richards r711/r713/r721/r723size: Dn (inches) 50 - 200 (2 - 80)Pressure: kPa (psi) 5100 (740)temperature: °C (°F) -30 to 260 (-22 to 500)Flanges: ASME 150 to 500Features: Single piece body.

ISO 5211 mounting plate.Fire tested to API 607.

K-BallBrand/model: K-Ball F150/F190size: Dn (inches) 8 - 300 (1/4 - 12)Pressure: kPa (psi) F150 - 6900 (1000)

F190 - 5100 (740)temperature: °C (°F) -10 to 246 (-14 to 475)Process Connection: F150 screwed (NPT, BSP), Socket weld, butt weld

F190 ASME 150, 300Features: General purpose.

Three piece design.Blow-out proof stem.Locking device.

8 MINING

coNtrol & MoDulatINg ValVEslight/medium duty controlBrand/model: Keystone, F634size: Dn (inches) 40 - 600 (1 - 24)Pressure: kPa (psi) 1960 (285)temperature: °C (°F) 230 (445)Flanges: ASME B16.5, Class 150Features: Wafer style body.

Robust Construction.Bi-direction isolation.Adjustable gland packing.Fully reparable asset with replaceable internals.Available in various coating options to improve performance.

extended body heavy duty controlBrand/model: Keystone, F638size: Dn (inches) 80 - 600 (3 - 24)Pressure: kPa (psi) 10,210 (1480)temperature: °C (°F) 230 (450)Flanges: ASME 150, 300, 600Features: Series 2 and Series E extended body design protects

downstream pipeline.Replaceable liner.Choice of trim options.Modular actuator mounting.

slurry modulating controlBrand/model: Clarkson C-Valvesize: Dn (inches) 25 - 250 (1 - 10)Pressure: kPa (psi) 700 (100)temperature: °C (°F) 150 (300)Flanges: ASME, AS 2129Features: Designed specifically for slurry throttling.

No metal parts in flow path.Abrasive resistant elastomer sleeve.

V-Port controlBrand/model: KtM V-Ballsize: Dn (inches) 25 - 200 (1 - 8)Pressure: kPa (psi) 1965 (740)temperature: °C (°F) 260 (500)Flanges: ASME 150, 300Features: Full and reduced bore designs.

V-Notch design allows equal percentage characteristics for precise control.One piece body design.

YOUR IRON ORE PROCESSING PARTNER 9

kNIfE gatE ValVEsHeavy duty slurry isolationBrand/model: Clarkson KGasize: Dn (inches) 80 - 1500 (3 - 60)Pressure: kPa (psi) 690 (100)temperature: °C (°F) 150 (300)Flanges: ASME, AS 2129Features: Bi-directional shut-off.

Heavy duty slurry valve.Replaceable full port elastomer sleeves.No metal parts in the flow path (open position).

Heavy duty slurry isolationBrand/model: Clarkson KGDsize: Dn (inches) 50 - 600 (2 - 24)Pressure: kPa (psi) 1380 (200)temperature: °C (°F) 150 (300)Flanges: ASME, AS 2129, PNFeatures: Bi-directional shut-off.

Wafer style body.Replaceable full port elastomer sleeves.No metal parts in the flow path.

High pressure slurry isolationBrand/model: Clarkson KGF, KGF (HP)size: Dn (inches) 80 - 900 (3 - 36)Pressure: kPa (psi) 5110 (740)temperature: °C (°F) 150 (300)Flanges: ASME, AS 2129Features: Bi-directional shut-off.

Heavy duty slurry valve.Replaceable full port elastomer sleeves.No metal parts in the flow path (open position).

Uni-directionalBrand/model: Keystone F951, F952size: Dn (inches) 50 - 600 (2 - 24)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) 230 (446)Flanges: ASME, AS 2129Features: Wafer and lugged body.

Self aligning gland box.One piece cast body and chest.Stainless steel valve body and trim.


prEssurE rElIEf ValVEs

Polymer linedBrand/model: l&M Valve M345, M345 (HP)size: Dn (inches) 50 - 1500 (2 - 60)Pressure: kPa (psi) 5110 (740)temperature: °C (°F) -29 to 180 (-20 to 350)Flanges: ASME, AS 2129Features: Three piece replaceable polymer liner.

Bi-directional flow.Full port design.

Pressure reliefBrand: Crosby, anderson Greenwoodsize: Dn (inches) 50 - 600 (1x2 - 20x24)Pressure: kPa (psi) 1600 (232)temperature: °C (°F) -196 to 815 (-320 to 1499)Flanges: ASME 150 - 600Features: High capacity.

Full nozzle.Conventional/Bellows design.Pop or modulation action.Bubbletight performance.

Bi-directional cartridge sealBrand/model: Keystone PCs17size: Dn (inches) 50 - 900 (2 - 36)Pressure: kPa (psi) 1000 (150)temperature: °C (°F) -29 to 205 (-20 to 400)Flanges: ASME, DIN, PNFeatures: Bi-directional zero leakage valve.

Field replaceable one piece cartridge seat.Four post yoke.Integral packing support bar with metal substrate.

Ported (abrasive and scaling apps)Brand/model: Keystone, F955, F956size: Dn (inches) 50 - 750 (2 t- 30)Pressure: kPa (psi) 1600 (232)temperature: °C (°F) 120 (248)Flanges: ASME AS 2129Features: Bi-directional tight shut-off

Full or reduce bore optionsMaintenance friendly replaceable seats.


Dual plate waferBrand/model: Gulf Valve MBsize: Dn (inches) 50 - 1220 (2 - 48)Pressure: kPa (psi) 1034 - 5102 (150 t- 740)temperature: °C (°F) 594 (1100)Flanges: ASME 125 - 600Features: Wafer design reduces size and unnecessary weight.

Spring loaded dual disc provides a low cracking pressure.

Wafer swing checkBrand/model: Prince 809/810/813size: Dn (inches) 50 - 900 (2 - 36)Pressure: kPa (psi) 1034 - 5102 (150 - 740)temperature: °C (°F) 538 (1000)Flanges: ASME 125 - 300Features: Wafer design reduces unnecessary weight.

Available in metal and resilient seats.External spring available to remove spring from flow path.Field replacable o-ring seat.

General purpose swing checkBrand/model: Keystone F85, F86size: Dn (inches) 50 - 750 (2 - 30)Pressure: kPa (psi) 1600 (232)temperature: °C (°F) 190 (374)Flanges: ASME 2129Features: Wafer design single flap reduces size and weight.

Low Pressure shut-off.Spring loaded design.

Cast steel gate, globe & checkBrand: Hancocksize: Dn (inches) 50 - 600 (2 - 24)Pressure: kPa (psi) 1600 (232)temperature: °C (°F) -29 to 538 (-10 to 1000)Flanges: ASME 150 - 600Features: Cast steel construction.

Metal seats.Test according to API 589 & API 6D (optional).

gatE, gloBE & chEck ValVEs


actuators, coNtrols & accEssorIEs

Pneumatic aluminium actuatorsBrand/model: Keystone F79U, MrPtype: Linear, 1/4 turntorque: nm (lbf-ft): 27,116 (20,000)supply Pressure: kPa (psi) 10,345 (1500)temperature: °C (°F) -30 to 100 (-20 to 212)

electric actuatorsBrand/model: Keystone, Biffi F01/F02/2000type: 1/4 turn, Multi turntorque: nm (lbf-ft) Up to 2160 (1593)Voltage: Single and three phasetemperature: °C (°F) 60 (140)

Hydraulic actuatorsBrand/model: Keystone, Morin series HPtype: Linear, 1/4 turntorque: nm (lbf-ft) 27,116 (20,000)supply Pressure: kPa (psi) 10,345 (1500)temperature: °C (°F) - 30 to 100 (-20 to 212)

Pneumatic s/s & DIBrand/model: Morin F79s, F79Btype: Double acting, Spring returntorque: nm (lbf-ft) Up to 250,000Nmsupply Pressure: kPa (psi) 1050 (150)temperature: °C (°F) 85 (185)

resilient seated gateBrand/model: Pentair 500rsize: Dn (inches) 600 (80)Pressure: kPa (psi) 1600 [2500]temperature: °C (°F) 40 (104)Flanges: AS 4087Features: Wafer design single flap reduces size and weight.

Low pressure shut-off.Spring loaded design. Ductile iron body and bonnet for high strength and impact resistance.Ductile iron gate fully encapsulated in EPDM rubber to ensure drop tight sealing.Grade 431 stainless steel spindle for high strength and corrosion resistance.


Control panelsBrand: Keystonetype: Electro-pneumaticenclosure: Steel or Polymeroptions: Solenoids Limit switches Communications devices Power supplyapplications: Enclosure protects electro pneumatic equipment from hazardous or harsh environments.

PositionersBrand/model: Keystone, avid, Westlock, F793type: Analogue, programmableInput Current: 4-20 mAsupply Pressure: kPa (psi) 827 (120)temperature: °C (°F) -40 to 85 (-40 to 85)


notes:H1 and H2 are Foundation Fieldbus terms that the IEC does not use.Profibus-DP also has an extended command set called DPV1, described in extensions to EN 50170, Version 1.0, November 1996.DeviceNet and SDS are application-layer utilities that use CAN for the physical layer.CSMA/CD: Carrier sense multiple access/collision detection; NDA: nondestructive bit wise arbitration.

H1 HSE DP PA SDSAS-iInterface

Typical Applications: Process industry,smartinstrumentation,factory automation

Process industry,factory automation


Process industry,smartinstrumentation



Data Rates (bits/sec): 31.25k 100M 9.6K-12M 31.25k 125/250/500K 167k

Communication technique:

Single master/multimaster

Ethernet Master/slave peerto peer

Gateway Producer/consumerpeer to peer

Master/slave

Media access algorithm: Token passing Token passing Token passing Token passing CSMA/CD/NDA Cyclic polling

Supported media: Optical fiber,radio propagation(planned), twistedpair

Optical fiber,radio propagation(planned), twistedpair

Optical fiber,twisted pair

Twisted pair Optical fiber,twisted pair

Pair

Maximum number of nodes:

32 per segment – 127 per network 32 per segment 64 per network 62 per network

Deterministic: Yes Yes Yes Yes Yes Yes

Intrinsic safety: Yes No No Yes No No

Bus powered: Yes No No Yes No Yes

ASIC available: Planned Planned Yes Yes Yes Yes

Physical-layer standard: IEC 61158-2IEC 61784

IEC 61158 IEC 61158IEC 61784

IEC 61158-2IEC 61784

IEC 62026-3 IEC 62026-2

Applicable standards: IEC 1158ISA S50

IEC 1158ISA S50

EN 50170 (part 2)DIN 19245

DIN 19245 ISO 11898 IEC 947-5-2D,EN 60947,DIN VDE 0660/208

procEss autoMatIoN


sErVIcE solutIoNsValve and actuator repairsRemove, overhaul, install and re-commission.Documentation – the entire repair process of each valve is documented and dispatched with a detailed report.

Control valvesSupport of all common interfaces (PROFIBUS, DeviceNet™ and AS-i®).Loop check, calibration, reconditioning and testing.Trouble shooting.

InstrumentationServicing and calibration devices such as pH, temperature, flow, conductivity, and pressureMost voltages/pressuresTrouble shooting.

safety relief valvesRepair and service all manufacturers’ safety relief valves from steam, gas, air and liquid service. Accredited testing facility.Pilot operated – both soft seat and hard seat.Direct spring – conventional or balanced.Tank vacuum/pressure relief.Safety selector valves.Anderson Greenwood and Crosby repair and testing centre.Workshop or on-site testing, repairs and calibration.

Iso and nata pressurePressure test to most international API and ASME standards.

Pump equipmentThis includes the supply and retro-fit of high efficiency impellers, upgrading of wet end materials.Components and sealing devices.Additional services include hard facing and metal spraying to increase resistance to erosion and corrosion.

Pneumatic / hydraulic equipmentThe complete refurbishment and servicing of hydraulic pumps, motors and power packs, along with linear actuators including seals, piston rods and re-chroming.

Field servicesInstallation, commissioning, service, repair and ongoing maintenance.Repacking.Calibration.In-situ safety relief valve.Testing ASME I.In-situ valve lapping.Emissions monitoring.

Pentair FLOW COntrOL PtY LiMiteDaBn: 83 000 922 690

www.pentair.com/valvesall Pentair trademarks and logos are owned by Pentair, Ltd. all other brand or product names are trademarks or registered marks of their respective owners.Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.Pentair is an equal opportunity employer.

iOOB/8/13 © 2013 Pentair, Ltd. all rights reserved

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