your partner for battery manufacturing - w3.siemens.com different criteria, e.g. cost, resource...

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Your Partner for Battery Manufacturing

2

2

The world is going to change

New concepts for mobility and energy Key technology: Battery

E-mobility Stationary Storage

Climate change • Drastic reduction

of CO2 Emissions • Government Subsidies

and Regulations

World population • 2012:

7.1 billion people • 2050:

9.3 billion people • Rising life expectancy

Future of energy • Fossil fuel resources

are becoming scarcer • Increasing focus on

renewable energy

Growth of cities • 2007:

For the first time, more than 50 percent of mankind lives in cities

• 2050: 70 percent of mankind will live in cities

2

The world is going to change

New concepts for mobility and energy Key technology: Battery

E-mobility Stationary Storage

Climate change • Drastic reduction

of CO2 Emissions • Government Subsidies

and Regulations

World population • 2012:

7.1 billion people • 2050:

9.3 billion people • Rising life expectancy

Future of energy • Fossil fuel resources

are becoming scarcer • Increasing focus on

renewable energy

Growth of cities • 2007:

For the first time, more than 50 percent of mankind lives in cities

• 2050: 70 percent of mankind will live in cities

3

3

Siemens terms its approach to Digitalization in industry and its way towards Industrie 4.0 the “Digital Enterprise”

Characteristic

Automation Electricity, mass production

Industrial Revolution

Water and steam

• Humans, devices and systems are connected along the entire value chain

• All relevant information are available in real-time – across suppliers, manufacturers and customers

• Parts of the value chain can constantly be optimized with respect to different criteria, e.g. cost, resource utilization, customer needs

4th

Industrie 4.0 – The next level of manufacturing

Sources: BITKOM, BCG

Industrial Revolution 3rd

Industrial Revolution 2nd

Industrial Revolution 1st

Digitalization

Technologies

3

Siemens terms its approach to Digitalization in industry and its way towards Industrie 4.0 the “Digital Enterprise”

Characteristic

Automation Electricity, mass production

Industrial Revolution

Water and steam

• Humans, devices and systems are connected along the entire value chain

• All relevant information are available in real-time – across suppliers, manufacturers and customers

• Parts of the value chain can constantly be optimized with respect to different criteria, e.g. cost, resource utilization, customer needs

4th

Industrie 4.0 – The next level of manufacturing

Sources: BITKOM, BCG

Industrial Revolution 3rd

Industrial Revolution 2nd

Industrial Revolution 1st

Digitalization

Technologies

4

4

Battery Technology Applications

The Battery environment – three main segments and high variation of applications

Automotive

Industry

Storage

f.e. eCar

The vast experience of Siemens in different project can be used for future projects

• Lithium Ion

• Lead Acid

• Li-S/Li-Luft Solid State Graphite

f.e. Energy Storage Systems f.e. Crane

f.e. Stacker crane f.e. eBus

4

Battery Technology Applications

The Battery environment – three main segments and high variation of applications

Automotive

Industry

Storage

f.e. eCar

The vast experience of Siemens in different project can be used for future projects

• Lithium Ion

• Lead Acid

• Li-S/Li-Luft Solid State Graphite

f.e. Energy Storage Systems f.e. Crane

f.e. Stacker crane f.e. eBus

5

5

Growth battery market with Li-Ion technology worldwide

10

2

2020 2016

49

21

2020 2016

GWh

ESS and eCar business are major market driver for Li-Ion batteries Source: Gesamt-Roadmap-Lithium-Ionen-Batterien 2030 Fraunhofer-Institut für System und Innovationsforschung ISI, Karlsruhe, Dezember 2015

GWh

Electrical vehicles (eCar) Stationary storage (ESS)

5

Growth battery market with Li-Ion technology worldwide

10

2

2020 2016

49

21

2020 2016

GWh

ESS and eCar business are major market driver for Li-Ion batteries Source: Gesamt-Roadmap-Lithium-Ionen-Batterien 2030 Fraunhofer-Institut für System und Innovationsforschung ISI, Karlsruhe, Dezember 2015

GWh

Electrical vehicles (eCar) Stationary storage (ESS)

6

6

Development relationship

of Siemens and M&W Group for the development

of a battery SCADA solution

Research relationship from

Siemens and ZSW for optimization of the battery

production

Cooperation between Siemens

and KIT to optimize the quality

of a production

KIT

ZSW Gigalib

VDMA International KLiB

RWTH Aachen TU Braunschweig

Through these engagements many relationships have been established – Strategical impact on new projects

Siemens Engagement in the battery production – since many years Battery communities – Research and Development – Institute

6

Development relationship

of Siemens and M&W Group for the development

of a battery SCADA solution

Research relationship from

Siemens and ZSW for optimization of the battery

production

Cooperation between Siemens

and KIT to optimize the quality

of a production

KIT

ZSW Gigalib

VDMA International KLiB

RWTH Aachen TU Braunschweig

Through these engagements many relationships have been established – Strategical impact on new projects

Siemens Engagement in the battery production – since many years Battery communities – Research and Development – Institute

7

7

USA

S-Korea

China Japan

HQ/Germany

Siemens is globally present with experts in the main markets of battery productions

Germany Cell Import R&D Energy Transition Automotive Lobby

Korea Cell Overcapacity Battery Know-How Good Cost/Value Ratio

Japan Cell Overcapacity Global Tec Leader R&D Energy Supply Critical

China Giant market demand Central Legislation/Budget Environmental Issues

USA Gigafactory approach R&D Old Grid Infrastructure Cheap Energy

7

USA

S-Korea

China Japan

HQ/Germany

Siemens is globally present with experts in the main markets of battery productions

Germany Cell Import R&D Energy Transition Automotive Lobby

Korea Cell Overcapacity Battery Know-How Good Cost/Value Ratio

Japan Cell Overcapacity Global Tec Leader R&D Energy Supply Critical

China Giant market demand Central Legislation/Budget Environmental Issues

USA Gigafactory approach R&D Old Grid Infrastructure Cheap Energy

8

8

Test

Battery pack production

Battery module production

Various applications with growing demand for batteries – Siemens is able to cover the whole subsections of battery manufacturing

Battery production process

Battery cell production

Electrode production

Cell production process Battery pack process

R R

Mixing dispersion

Industry

1) BMS: Battery Management System

Demand for Batteries

Automotive

Storage Coating &

drying Slitting & punching

Assembly stacking, contacting,

housing, sealing

Calendaring Drying Electrolyte filling Formation

Grading Packaging

Module assembly Contacting Pack

assembly BMS

BMS1) Climate control

Charging/ Flashing

Final assembly Test

Functional test

8

Test

Battery pack production

Battery module production

Various applications with growing demand for batteries – Siemens is able to cover the whole subsections of battery manufacturing

Battery production process

Battery cell production

Electrode production

Cell production process Battery pack process

R R

Mixing dispersion

Industry

1) BMS: Battery Management System

Demand for Batteries

Automotive

Storage Coating &

drying Slitting & punching


housing, sealing

Calendaring Drying Electrolyte filling Formation

Grading Packaging

Module assembly Contacting Pack

assembly BMS

BMS1) Climate control

Charging/ Flashing

Final assembly Test

Functional test

9

9

• Shorter innovation cycles

• More complex products • Larger data volumes

Reducing the time to market

• Individualized mass production

• Volatile markets • High productivity

Enhancing flexibility

• Energy efficiency and resource efficiency as key competitive factors

Increasing efficiency

• Closed loop quality processes

• Traceability and integrated genealogy

Increasing Quality

In order to remain competitive manufacturing companies need to achieve enormous improvements in their processes

Product and production integrated

Flexible production

Full process transparency

Optimized production resources

9

• Shorter innovation cycles

• More complex products • Larger data volumes

Reducing the time to market

• Individualized mass production

• Volatile markets • High productivity

Enhancing flexibility

• Energy efficiency and resource efficiency as key competitive factors

Increasing efficiency

• Closed loop quality processes

• Traceability and integrated genealogy

Increasing Quality

In order to remain competitive manufacturing companies need to achieve enormous improvements in their processes

Product and production integrated

Flexible production

Full process transparency

Optimized production resources

10

10

Product design

Production planning

Production engineering

Production excution Service

Mixing dispersion

Coating & drying

Slitting & punching


housing, sealing Calendaring Drying Electrolyte

filling Formation Grading Packaging Module assembly

Pack assembly

R R

Comprehensive solution of the digital enterprise for the whole workflow of Battery Manufacturing

Digitalization Battery Process

Know-how Battery Design Studio

Planning Battery plant simulation

Digital Equipment Automation concepts

based on Battery libraries

Integrated Plant Battery Production

Control Center

Service Predictive Maintenance Condition monitoring

Battery monitoring

Digital World

Real World

This integration provide essential a contraction of time-to-production and risk reduction

1 2 3 4 5

10

Product design

Production planning


Production excution Service

Mixing dispersion

Coating & drying

Slitting & punching


housing, sealing Calendaring Drying Electrolyte

filling Formation Grading Packaging Module assembly

Pack assembly

R R

Comprehensive solution of the digital enterprise for the whole workflow of Battery Manufacturing

Digitalization Battery Process

Know-how Battery Design Studio

Planning Battery plant simulation

Digital Equipment Automation concepts

based on Battery libraries

Integrated Plant Battery Production

Control Center

Service Predictive Maintenance Condition monitoring

Battery monitoring

Digital World

Real World

This integration provide essential a contraction of time-to-production and risk reduction

1 2 3 4 5

11

Driving the digital enterprise in battery manufacturing

12

12

TIA SIMATIC/SINUMERIK/ SIRIUS

Lifecycle and DataAnalytics Product/Factory/Plant

MES SIMATIC IT

PLM Teamcenter/NX

Digital Enterprise Suite – Siemens’ answer to requirements throughout the manufacturing industry

Product design Production planning Production engineering Production execution Service

12

TIA SIMATIC/SINUMERIK/ SIRIUS

Lifecycle and DataAnalytics Product/Factory/Plant

MES SIMATIC IT

PLM Teamcenter/NX

Digital Enterprise Suite – Siemens’ answer to requirements throughout the manufacturing industry


13

13

The Digital Twin in detail Integrating technical domains into ONE data model


Digital Twin of the product

Digital Twin of the production process

Digital Twin of the equipment

Digital Twin

Integrated in ONE data model

Product design

Production planning


Production execution

Services

Collaboration platform: Teamcenter

Suppliers and logistics

Third party applications

Cloud-based, open IoT operating system: MindSphere

Product design

Production planning



Services

13

The Digital Twin in detail Integrating technical domains into ONE data model


Digital Twin of the product

Digital Twin of the production process

Digital Twin of the equipment

Digital Twin

Integrated in ONE data model

Product design

Production planning



Services

Collaboration platform: Teamcenter

Suppliers and logistics

Third party applications

Cloud-based, open IoT operating system: MindSphere

Product design

Production planning



Services

14

14

Product Design for Battery


1. Complete Battery Definition, including all the geometric details of cells, electrodes and a numerical model of battery s performance under load already built-in.

2. Test of the model under appropriate discharge and thermal conditions

3. Study of the cell response and definition of its limiting factors

Battery Design Studio (BDS)

Battery Simulation & Design Toolbox

Battery Simulation Module (BSM)

1. Import (TBM File) and creation of 3D CAD model

2. Creation of the Pack

3. Calculation of batteries performance within the thermal environment and of the heat generation due electrical loading

Single Cells studies Module & Pack Analysis

14

Product Design for Battery


1. Complete Battery Definition, including all the geometric details of cells, electrodes and a numerical model of battery s performance under load already built-in.

2. Test of the model under appropriate discharge and thermal conditions

3. Study of the cell response and definition of its limiting factors

Battery Design Studio (BDS)

Battery Simulation & Design Toolbox

Battery Simulation Module (BSM)

1. Import (TBM File) and creation of 3D CAD model

2. Creation of the Pack

3. Calculation of batteries performance within the thermal environment and of the heat generation due electrical loading

Single Cells studies Module & Pack Analysis

15

15

Material flow simulation with “Plant Simulation” Easier planning – Faster analysis – Smarter decisions


Tecnomatix

Resource Statistics

Buffer Analysis

Shift Comparison

Power Consumption

Energy Consumption

Virtual

Real

• Graphical modeling • Visualization • Simulation and optimization of products • Logistics and business process of the battery

manufacturing • Material flow simulation • Bottleneck analysis • Energy and media consumption • What if scenarios and optimization

• Improved productivity of existing facilities • Reduced investment in planning of new facilities • Reduced inventory and throughput time • Optimized system dimensions, including buffer sizes • Lowered investment risks through early proof of

concept • Maximized use of manufacturing resources

Whole line simulation

15

Material flow simulation with “Plant Simulation” Easier planning – Faster analysis – Smarter decisions


Tecnomatix

Resource Statistics

Buffer Analysis

Shift Comparison

Power Consumption

Energy Consumption

Virtual

Real

• Graphical modeling • Visualization • Simulation and optimization of products • Logistics and business process of the battery

manufacturing • Material flow simulation • Bottleneck analysis • Energy and media consumption • What if scenarios and optimization

• Improved productivity of existing facilities • Reduced investment in planning of new facilities • Reduced inventory and throughput time • Optimized system dimensions, including buffer sizes • Lowered investment risks through early proof of

concept • Maximized use of manufacturing resources

Whole line simulation

16

16

Tecnomatix Highlight – Connecting physical and virtual worlds for machine line builders

Simulation and virtual commissioning reduces time to introduce new manufacturing processes to the shop floor

• Realistic simulation models for complex handling operations • Integration of real control logic • Virtual commissioning reduces the down time in the shop floor • Hardware in the loop is the basis for the current virtual commissioning solution,

with integration of PLCSim advanced also software in the loop will be possible

• Debug PLC and HMI code with virtual 3D environment

• Validate robot programs • Validate Safety Scenarios • Review all zone signals

• Shorter time to production • Quicker change cycle • High quality PLC code • Optimized performance • Reduce risk of production stop • Reduce Cost of prototype parts


Virtual Commissioning

Features Values

16

Tecnomatix Highlight – Connecting physical and virtual worlds for machine line builders

Simulation and virtual commissioning reduces time to introduce new manufacturing processes to the shop floor

• Realistic simulation models for complex handling operations • Integration of real control logic • Virtual commissioning reduces the down time in the shop floor • Hardware in the loop is the basis for the current virtual commissioning solution,

with integration of PLCSim advanced also software in the loop will be possible

• Debug PLC and HMI code with virtual 3D environment

• Validate robot programs • Validate Safety Scenarios • Review all zone signals

• Shorter time to production • Quicker change cycle • High quality PLC code • Optimized performance • Reduce risk of production stop • Reduce Cost of prototype parts


Virtual Commissioning

Features Values

17

17

Siemens Automation Hardware – Overview

SIMATIC Controller

Controller

SIMATIC Dec. Periphery

I/O Systems

SIMATIC HMI

Human Machine Interface

SIMOGEAR

Geared Motors

SINAMICS

Drives

SIMOTICS

Low Voltage Motors

SIRIUS

Industrial Controls

SIVACON

Power Distribution

SENTRON

Power Distribution

SINUMERIK Motion Controller

Powertrain Applications

SIMOTION Motion Controller

Press Line Applications

SIMATIC IPC

Industrial PC

SIMATIC NET

Industrial Communication

SIMATIC IDENT Industrial

Identification

SITOP

24 V DC Power Supply


17

Siemens Automation Hardware – Overview

SIMATIC Controller

Controller

SIMATIC Dec. Periphery

I/O Systems

SIMATIC HMI

Human Machine Interface

SIMOGEAR

Geared Motors

SINAMICS

Drives

SIMOTICS

Low Voltage Motors

SIRIUS

Industrial Controls

SIVACON

Power Distribution

SENTRON

Power Distribution

SINUMERIK Motion Controller

Powertrain Applications

SIMOTION Motion Controller

Press Line Applications

SIMATIC IPC

Industrial PC

SIMATIC NET


SIMATIC IDENT Industrial

Identification

SITOP

24 V DC Power Supply


18

18

The portfolio for the Digital Enterprise with efficient interoperability of all automation components

Added value in all automation tasks

Manufacturing Execution System

Totally Integrated Automation Portal

SCADA System Energy Management

Controller HMI IPC Communication Motion Control CNC Industrial Security


Safety Integrated

Industrial Data Management

Integrated Engineering

Engineering Framework

Tota

lly In

tegr

ated

Aut

omat

ion

Management

Operations

Product Lifecycle Management and Enterprise Resource Planning (ERP)

Product design Product data management Production planning ERP

Field

Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls

Control


18

The portfolio for the Digital Enterprise with efficient interoperability of all automation components

Added value in all automation tasks

Manufacturing Execution System

Totally Integrated Automation Portal

SCADA System Energy Management

Controller HMI IPC Communication Motion Control CNC Industrial Security


Safety Integrated

Industrial Data Management


Engineering Framework

Tota

lly In

tegr

ated

Aut

omat

ion

Management

Operations

Product Lifecycle Management and Enterprise Resource Planning (ERP)

Product design Product data management Production planning ERP

Field

Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls

Control


19

19

Manufacturing Operation Management for Battery Production Process – One solution for the whole Plant: “wall-to-wall” solution

Material preparation (dosing, mixing)

Electrode manufacture

Battery cell manufacture

Battery module/ pack assembly

Battery system inspection, EOL

Area/Line Management System


Mixing Room Area Management System


Area/line Management System


Manufacturing Operation Management System (MOM)

Logistics, warehouse management, storages, material flow

19

Manufacturing Operation Management for Battery Production Process – One solution for the whole Plant: “wall-to-wall” solution

Material preparation (dosing, mixing)

Electrode manufacture

Battery cell manufacture

Battery module/ pack assembly

Battery system inspection, EOL



Mixing Room Area Management System


Area/line Management System


Manufacturing Operation Management System (MOM)

Logistics, warehouse management, storages, material flow

20

20

Monitoring Management

Manufacturing Quality Management with Traceability

Recipe Management

Line Monitoring and Asset Management

Supplier

Monitoring SCADA System for the Battery Production Process with SIMATIC WinCC

Shop Floor

SCADA with WinCC

Fast adaption on customer wishes

Flexibility in monitoring screens

Paperless Manufacturing

Guarantee Quality

Stan-dardization

• The scalable and open SCADA system for maximum plant transparency and productivity

• Easy scalability and efficient production analysis

• Universal applicability – solutions for all sectors and technologies

• Software expansions for individual requirements based on options

Line utilization

Equipment utilization

Administration of recipes

Faster production adjustment

Maximum plant transparency and productivity


20

Monitoring Management

Manufacturing Quality Management with Traceability

Recipe Management

Line Monitoring and Asset Management

Supplier

Monitoring SCADA System for the Battery Production Process with SIMATIC WinCC

Shop Floor

SCADA with WinCC

Fast adaption on customer wishes

Flexibility in monitoring screens

Paperless Manufacturing

Guarantee Quality

Stan-dardization

• The scalable and open SCADA system for maximum plant transparency and productivity

• Easy scalability and efficient production analysis

• Universal applicability – solutions for all sectors and technologies

• Software expansions for individual requirements based on options

Line utilization

Equipment utilization

Administration of recipes

Faster production adjustment

Maximum plant transparency and productivity


21

Digitalization in battery machine building

22

22

Holistic approach for machine builders

Concept Design • MCD

Mechanical Design • NX

Electrical Design • SIZER

Software Development • TIA-Portal

Commissioning (virtual)

Operation

Machine builder Machine user

Plan Design Build Operate Services

Inte

grat

ed P

rodu

ctio

n


Tools for the engineering processes

Target: Consistency and short time of development, best productivity and reliability of the machines Chain of integrated engineering software landscape for a shorter time-to-market and consistent engineering

22

Holistic approach for machine builders

Concept Design • MCD

Mechanical Design • NX

Electrical Design • SIZER

Software Development • TIA-Portal

Commissioning (virtual)

Operation

Machine builder Machine user

Plan Design Build Operate Services

Inte

grat

ed P

rodu

ctio

n


Tools for the engineering processes

Target: Consistency and short time of development, best productivity and reliability of the machines Chain of integrated engineering software landscape for a shorter time-to-market and consistent engineering

23

23

Simulation

Simulation offers decisive advantages

• Commissioning can be done in parallel to production of the machinery. Thus shortens the Time-to-Market!

• No costs for machines, space, energy, operator, lubricants etc.

• No risk of machine damage (e.g. due to collisions), no health risk for the operator

• Failures can be tested as well – e.g. failures of sensors, miss operations

• Interaction with other, surrounding equipment can be tested, such as handling

• Optimization possible, thus best productivity and reliability can be made sure

• Further use cases: Training, Demonstrations/Pre-Sales-Support, Service

Benefits Virtual Real

23

Simulation

Simulation offers decisive advantages

• Commissioning can be done in parallel to production of the machinery. Thus shortens the Time-to-Market!

• No costs for machines, space, energy, operator, lubricants etc.

• No risk of machine damage (e.g. due to collisions), no health risk for the operator

• Failures can be tested as well – e.g. failures of sensors, miss operations

• Interaction with other, surrounding equipment can be tested, such as handling

• Optimization possible, thus best productivity and reliability can be made sure

• Further use cases: Training, Demonstrations/Pre-Sales-Support, Service

Benefits Virtual Real

24

24

Siemens Products support already today modern machine development methods

Digital Machine Virtual Comissioning

Real Machine Real Comissioning

Comissioning

Toda

y

Software

Detailed Engineering

Electric/Fluid

Tom

orro

w Mechanical

Concept

Concept Design

Electric/Fluid

Mechanic

Software

Systems Engineering

Requirements

Concept design

Mechanical concept

Planning

Requirements Mechanic Real Machine Real Comissioning

Comissioning

Interdisciplinary Engineering

Time-saved

Integrated engineering (machine building) – Time reduction from the first idea to real machine

24

Siemens Products support already today modern machine development methods

Digital Machine Virtual Comissioning

Real Machine Real Comissioning

Comissioning

Toda

y

Software

Detailed Engineering

Electric/Fluid

Tom

orro

w Mechanical

Concept

Concept Design

Electric/Fluid

Mechanic

Software

Systems Engineering

Requirements

Concept design

Mechanical concept

Planning

Requirements Mechanic Real Machine Real Comissioning

Comissioning

Interdisciplinary Engineering

Time-saved

Integrated engineering (machine building) – Time reduction from the first idea to real machine

25

25

• SIMOTION and SINAMICS

• S7 PLC and SINAMICS DCC

• SIMATIC S7 PLC and SINAMICS

Motion Based Solutions

Drive Based Solutions

PLC Based Solutions

Standardized automation packages with tested know-how for SIMOTION, SINAMICS and SIMATIC Systems • Winding • Coating and Laminating • Cutting • Punching • Spooling

Battery Converting Toolbox

Advantages of Converting Toolbox

• Time saving for commissioning and service • Transparent and tested software • Global APC support • Open source for simple adaptations • Solutions for SIMOTION, SINAMICS and SIMATIC • The applications are free

Battery Converting Toolbox – solutions for battery cell manufacturing Standardized applications for converting processes

25

• SIMOTION and SINAMICS

• S7 PLC and SINAMICS DCC

• SIMATIC S7 PLC and SINAMICS

Motion Based Solutions

Drive Based Solutions

PLC Based Solutions

Standardized automation packages with tested know-how for SIMOTION, SINAMICS and SIMATIC Systems • Winding • Coating and Laminating • Cutting • Punching • Spooling

Battery Converting Toolbox

Advantages of Converting Toolbox

• Time saving for commissioning and service • Transparent and tested software • Global APC support • Open source for simple adaptations • Solutions for SIMOTION, SINAMICS and SIMATIC • The applications are free

Battery Converting Toolbox – solutions for battery cell manufacturing Standardized applications for converting processes

26

26

Electrode coating

Flexible, double-sided, intermittent strip coating at up to 50 m/min • Homogenous coating thickness of 150 – 300 µm • Tolerance for coating of 1 – 2 µm • Prevention of build-ups at the start and end of the coat • Integrated quality inspection of coating thickness, area mass, and surface structure • Optional integrated calendaring of the electrode (inline) • Fast adaptation of the process in the case of quality flaws • Constantly high speed of the winder drives • Automatic roll change • Integration into plant network

Requirements

Converting Application Electrode coating

Automation solution with Converting Toolbox

• Flexible and fast control of the coating system with SIMATIC S7 for high precision coating

• Easily parameterized standard applications for setpoint-cascade, winder with tension control, etc.

• Fewer rejects due to automatic roll change during operation with reversing winders or goods storage

• Controllers, drives and motors scalable for all requirements and power ratings

• Simple and safe integration of quality measuring systems into the automation solution on PROFINET based on Standard Ethernet

Customer benefits

Machine

PROFINET

PROFIsafe

SIMOTION D4x5-2 SINAMICS S120

SIMATIC ET 200SP-F

SIMATIC HMI Mobile Panel

SIMATIC S7-1500F

SIMATIC HMI Comfort Panel

e.g. SIMOTICS 1FK7 and 1LE motor series for winders

SIMOTION Axis control


Continuous Intermittent Strip Intermittent and strip

Dryer

Reversing unwinder Reversing winder

Coating system II

Coating system I

SIMOTION Winder

SIMOTION Line Tension control

SIMOTION Web-Accumulator

26

Electrode coating

Flexible, double-sided, intermittent strip coating at up to 50 m/min • Homogenous coating thickness of 150 – 300 µm • Tolerance for coating of 1 – 2 µm • Prevention of build-ups at the start and end of the coat • Integrated quality inspection of coating thickness, area mass, and surface structure • Optional integrated calendaring of the electrode (inline) • Fast adaptation of the process in the case of quality flaws • Constantly high speed of the winder drives • Automatic roll change • Integration into plant network

Requirements

Converting Application Electrode coating

Automation solution with Converting Toolbox

• Flexible and fast control of the coating system with SIMATIC S7 for high precision coating

• Easily parameterized standard applications for setpoint-cascade, winder with tension control, etc.

• Fewer rejects due to automatic roll change during operation with reversing winders or goods storage

• Controllers, drives and motors scalable for all requirements and power ratings

• Simple and safe integration of quality measuring systems into the automation solution on PROFINET based on Standard Ethernet

Customer benefits

Machine

PROFINET

PROFIsafe

SIMOTION D4x5-2 SINAMICS S120

SIMATIC ET 200SP-F

SIMATIC HMI Mobile Panel

SIMATIC S7-1500F

SIMATIC HMI Comfort Panel

e.g. SIMOTICS 1FK7 and 1LE motor series for winders



Continuous Intermittent Strip Intermittent and strip

Dryer

Reversing unwinder Reversing winder

Coating system II

Coating system I

SIMOTION Winder

SIMOTION Line Tension control

SIMOTION Web-Accumulator

27

27

Expansion libraries

Battery Handling Toolbox allows a fast and efficient programming The most common kinematics are available in the standard system-blocks

• Standard and modular Software library

• Handling with SIMOTION fulfills the OPL requirements

Battery Handling Toolbox

Basic libraries

Handling Basic Kinematics Transformation

Product Register

Handling Advanced Handling HMI OMAC 3.0

Controller based

Drive based

PC based

• The so-called standard-kinematics are already integrated on the system

• The pre-configured blocks allows a fast and efficient engineering

Standard Most common kinematics are available in the standard system-blocks

Delta 2 Delta 3 Cartesian 2D

Cartesian 3D

Swiveling arm

Articulated arm

Roller kinematics

SCARA

27

Expansion libraries

Battery Handling Toolbox allows a fast and efficient programming The most common kinematics are available in the standard system-blocks

• Standard and modular Software library

• Handling with SIMOTION fulfills the OPL requirements

Battery Handling Toolbox

Basic libraries

Handling Basic Kinematics Transformation

Product Register

Handling Advanced Handling HMI OMAC 3.0

Controller based

Drive based

PC based

• The so-called standard-kinematics are already integrated on the system

• The pre-configured blocks allows a fast and efficient engineering

Standard Most common kinematics are available in the standard system-blocks

Delta 2 Delta 3 Cartesian 2D

Cartesian 3D

Swiveling arm

Articulated arm

Roller kinematics

SCARA

28

28

Application for assembling

Kinematic for assembling of prismatic cell by stacking

Cell assembling by stacking from 40 electrode and 41 separator with maximal speed • Material-Handling in µm-range, A4 Format • Accuracy in positioning of 100 µm • 100% check of the surface quality and layers • High dynamic and smooth movements • Time optimization of the travelling distance • Flexible production of different sizes of cell • Integration into plant network • Process visualization direct at the machine and management system

Requirements

Automation solution

• Simply axes coordination and zone definition

• Predefined portal kinematic and pre-simulation of the movements in 3D-Trace

• Optimal synchronization of movement speed and positioning accuracy

• Ease parametrization with standard handling library

• Simply integration of drive, panels and camera system

• Ease integration of Safety solution in drive and controller

Customer benefits

Machine

PROFIsafe PROFINET

I/O: ET200 (F) SINAMICS S/G: Traction drive

Machine automation

Standard handling application

SIMOTION

SIMATIC S7 (F) Portal M M

M

M

M

M

Anode Cathode Separator

Table with camera system

Taking of electrode/separator

Virtual cross

Vacuum gripper with camera system

28

Application for assembling

Kinematic for assembling of prismatic cell by stacking

Cell assembling by stacking from 40 electrode and 41 separator with maximal speed • Material-Handling in µm-range, A4 Format • Accuracy in positioning of 100 µm • 100% check of the surface quality and layers • High dynamic and smooth movements • Time optimization of the travelling distance • Flexible production of different sizes of cell • Integration into plant network • Process visualization direct at the machine and management system

Requirements

Automation solution

• Simply axes coordination and zone definition

• Predefined portal kinematic and pre-simulation of the movements in 3D-Trace

• Optimal synchronization of movement speed and positioning accuracy

• Ease parametrization with standard handling library

• Simply integration of drive, panels and camera system

• Ease integration of Safety solution in drive and controller

Customer benefits

Machine

PROFIsafe PROFINET

I/O: ET200 (F) SINAMICS S/G: Traction drive

Machine automation

Standard handling application

SIMOTION

SIMATIC S7 (F) Portal M M

M

M

M

M

Anode Cathode Separator

Table with camera system

Taking of electrode/separator

Virtual cross

Vacuum gripper with camera system

29

Machine integration in the battery manufacturing

30

30

Line integration for optimized manufacturing process – Simplify IT and plant floor integration

The three pillars for successful Integration

Industry Standards – Data Definitions

Using open Communication

Plant Floor

Line Integration – Tools and Technologies

IT Level • Order Management • Maintenance • Others

1 0 1

0 1 0

1 0 1

1 0 1

0 1 0

1 0 1

• Energy Data • Quality Data • KPI

• Production Data

• Production Equipments

End customer

OEM

30

Line integration for optimized manufacturing process – Simplify IT and plant floor integration

The three pillars for successful Integration

Industry Standards – Data Definitions

Using open Communication

Plant Floor

Line Integration – Tools and Technologies

IT Level • Order Management • Maintenance • Others

1 0 1

0 1 0

1 0 1

1 0 1

0 1 0

1 0 1

• Energy Data • Quality Data • KPI

• Production Data

• Production Equipments

End customer

OEM

31

31

Standardized machine behavior and operations

Without standardization

Different light stacks and different operation philosophies

Produce Run Execute Continue

Operate Load Automatic

Machine 1

Machine 2

Machine 3

Easy to document, train and maintain Optimized to establish line control and MES

Defined signal concept

One unified user interface

Standardized machine operations

Line management system

With standardization

31

Standardized machine behavior and operations

Without standardization

Different light stacks and different operation philosophies

Produce Run Execute Continue

Operate Load Automatic

Machine 1

Machine 2

Machine 3

Easy to document, train and maintain Optimized to establish line control and MES

Defined signal concept

One unified user interface

Standardized machine operations

Line management system

With standardization

32

32

Line integration for optimized manufacturing process

Line integration is an essential part to reduce the costs and to increase the battery product quality

End customer

OEM

Plant-wide communication between all machines and the control system

Visualization, quality control, logistic metrics (KPI, OEE)

Stacking … Coating Calendaring Drying Slitting

WinCC-Basis • Web-Navigator (access via Internet) • User archive (project specific database)

• Process Historian (long term archiving) • Information Server (user specific reports)

Web clients (access via any Internet- browser)

SCADA System

Intranet

Mixing

: Interface description

Internet Internet Internet

32

Line integration for optimized manufacturing process

Line integration is an essential part to reduce the costs and to increase the battery product quality

End customer

OEM

Plant-wide communication between all machines and the control system

Visualization, quality control, logistic metrics (KPI, OEE)

Stacking … Coating Calendaring Drying Slitting

WinCC-Basis • Web-Navigator (access via Internet) • User archive (project specific database)

• Process Historian (long term archiving) • Information Server (user specific reports)

Web clients (access via any Internet- browser)

SCADA System

Intranet

Mixing

: Interface description

Internet Internet Internet

33

Industry services for battery industry

34

34

Overview Service Portfolio Elements @ Customer Service Always with competent support available for you!

Service Program and Agreements

Plant Data Services

Repair Services

Retrofit and Modernization Services

Spare Parts Services

Training Services

Field and Maintenance Services

Industry Services

Support and Consulting Services Engineering

Support

Online Support

Technical Support

Plant Analytic Services

Repair Management

Spare Parts Management

Maintenance and Inspection

Field Service Personal Migration

Training Services SITRAIN

34

Overview Service Portfolio Elements @ Customer Service Always with competent support available for you!

Service Program and Agreements

Plant Data Services

Repair Services

Retrofit and Modernization Services

Spare Parts Services

Training Services

Field and Maintenance Services

Industry Services

Support and Consulting Services Engineering

Support

Online Support

Technical Support

Plant Analytic Services

Repair Management

Spare Parts Management

Maintenance and Inspection

Field Service Personal Migration

Training Services SITRAIN

35

35

Extract new value from your existing Battery production data Plant Data Services

Maximize Process Efficiency

Visualization & recommendations

Data analytics and simulation

Enhance industrial cyber-security

Data collection

From Data… …to Value

Optimize energy performance

Master asset uptime

Secure storage and data transfer

Cloud-based analytics

ecosystem

35

Extract new value from your existing Battery production data Plant Data Services

Maximize Process Efficiency

Visualization & recommendations

Data analytics and simulation

Enhance industrial cyber-security

Data collection

From Data… …to Value

Optimize energy performance

Master asset uptime

Secure storage and data transfer

Cloud-based analytics

ecosystem

36

36

Create value by connecting the real world with the virtual From Data to Insight to Action – MindSphere – Siemens Cloud for Industry

VIRTUAL WORLD

REAL WORLD

Configure the data to sent and the connectivity quickly and easily

Transform your insights into actionable results and communicate them with the request system

• Optimizing plant and machinery, and energy and resource consumption

• Open standard (OPC) for connectivity of Siemens and third-party products

• Plug-and-play access for Siemens products (configuration in TIA-Portal)

• Optional cloud infrastructure – public or private cloud or location-specific solution

• MindSphere – Siemens Cloud for industry with open application interfaces for individual customer applications

• Transparent pay-per-use pricing model

• Opportunities for entirely new business models (such as offering machine-hours for sale)

Data

Insight

Action

Gain immediate insights throughout

your whole fleet and for your

assets in detail

36

Create value by connecting the real world with the virtual From Data to Insight to Action – MindSphere – Siemens Cloud for Industry

VIRTUAL WORLD

REAL WORLD

Configure the data to sent and the connectivity quickly and easily

Transform your insights into actionable results and communicate them with the request system

• Optimizing plant and machinery, and energy and resource consumption

• Open standard (OPC) for connectivity of Siemens and third-party products

• Plug-and-play access for Siemens products (configuration in TIA-Portal)

• Optional cloud infrastructure – public or private cloud or location-specific solution

• MindSphere – Siemens Cloud for industry with open application interfaces for individual customer applications

• Transparent pay-per-use pricing model

• Opportunities for entirely new business models (such as offering machine-hours for sale)

Data

Insight

Action

Gain immediate insights throughout

your whole fleet and for your

assets in detail

37

References

38

38

Examples for battery machine references with Siemens Automation and Drives

ZSW Ulm/Germany

Battery production control center for the battery research production line

Covering the whole value chain management with Siemens automation – Solutions within the battery cell production

Breyer GmbH Maschinenfabrik Germany/Singen

Calendaring battery films

Jonas & Redmann Berlin/Germany

Cell Assembly Laser welding machine

Trumpf Laser- und Systemtechnik Germany/Ditzingen


38

Examples for battery machine references with Siemens Automation and Drives

ZSW Ulm/Germany

Battery production control center for the battery research production line

Covering the whole value chain management with Siemens automation – Solutions within the battery cell production

Breyer GmbH Maschinenfabrik Germany/Singen


Jonas & Redmann Berlin/Germany

Cell Assembly Laser welding machine

Trumpf Laser- und Systemtechnik Germany/Ditzingen


39

39

Fast ~1 SIMATIC product per second >1,200 product variants in the team center

Flexible 24 hours between order and arrival at customer

Efficient Roughly nine-fold increase in shop floor utilization since production start (1990)

High-quality Fewer than 11dpm, for a quality level of 99.9989%

Siemens is passing through the digital transformation itself and adapting its processes to the new reality

Example – Electronics facility in Amberg, Germany

39

Fast ~1 SIMATIC product per second >1,200 product variants in the team center

Flexible 24 hours between order and arrival at customer

Efficient Roughly nine-fold increase in shop floor utilization since production start (1990)

High-quality Fewer than 11dpm, for a quality level of 99.9989%

Siemens is passing through the digital transformation itself and adapting its processes to the new reality

Example – Electronics facility in Amberg, Germany

Published by Siemens AG 2017

Digital Factory P.O. Box 48 48 90026 Nuremberg, Germany

Article No.: DFFA-B10370-00-7600 Printed in Germany Dispo 06303

Subject to changes and errors. The information provided in this document contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. For more information about industrial security, please visit: siemens.com/industrialsecurity Follow us at: twitter.com/siemensindustry youtube.com/siemens

siemens.com/battery

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