your specialist in surface mounting technology and reflow soldering · 2015-12-20 · technology...
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Experience and Reliability in Electronics Manufacturing Services - www.InnoSenT.de
Your specialist in surface mounting technology and reflow soldering
www.InnoSenT.de - Experience and Reliability in Electronics Manufacturing Services2
Contents
EMS - expertise down to the smallest detail 3
Your demands - our expertise 4
Many years of experience - personal support 6
Your commission - our standard 7
Technical data 7
Contact information 8
Experience and Reliability in Electronics Manufacturing Services - www.InnoSenT.de 3
InnoSenT offers Electronic manufacturer service in the field of
surface mounting technology and soldering. Specialising in the
following industries
• Automotive (certified to ISO TS 16949)
• Safety technology
• Sensor technology
• Telecommunications
• Automation / measurement and control technology
Electronic manufacturer service Expertise down to the smallest detail
www.InnoSenT.de - Experience and Reliability in Electronics Manufacturing Services4
Your demands Our expertise
PCB markingLabelling of all PCBs with a unique serial number using fibre laser. The indelible marking allows 100% process monitoring and control (traceability) in production. In the event of a complaint, it allows the clear allocation of components to the process steps taken.
Premises and staff
• EGB-compliant production (workstations, floors, wrist earthing)• ESD (certified to DIN EN 61340-5-1)• Specialists in vacuum technology and Flip Chip technology
Production volumes and capacity
• Placing capacity: approx. 750 million components SMD ("on demand" capacity)• Flexible production: Large-series production (industrial and automotive) and
prototype and small-series production
Component spectrum
• Standard SMD components down to component size 01005• SOT, SOIC, SOP, QFP, QFN and BGA
Process-accompanying checks according to customer specifications
• Series-accompanying random sampling, temperature & vibration stress• Environmental testing in our own laboratory• Development team directly on site• Testing and measurement technology available for the industries specified
Quality and environmental management
• Certification to ISO TS 16949:2009, ISO 9001:2008 & ISO 14001:2004
InnoSenT also offers innovative solutions for standard
processes. Often, that tiny added extra for the perfect outcome
in your application.
Experience and Reliability in Electronics Manufacturing Services - www.InnoSenT.de 5
Paste printingFully automatic in-line paste printer. PROACTIV technology makes it possible to produce reliable prints of even tiny component connections (approx. 200 µ) - essential for placing components down to construction form 01005.
TestingTesting material setup in house. Our own testing material setup means that, in most cases, the design of test materials can be carried out directly in house, for example for in-circuit tests (ICT). This saves time and money on the project. In the event of problems, direct access to the development team is available, allowing downtimes to be kept to a minimum.
SPIAutomatic 3D inspection of the printed image with OK/NOK sorting. The volume representation of the solder quantity significantly increases process reliability and the connection quality of the components with the PCB, especially in cases of very small components.
PlacingPlacing in in-line or stand-alone mode. Depending on the batch size, the appropriate choice of system allows the best placing cost ratio to be achieved.
Reflow solderingIn-line vacuum soldering on demand. The use of vacuum technology allows shrink holes and voids to be reduced to less than 5%. This means that the soldering points are highly reproducible, offer improved thermal connectivity and increased shut-down stability.
AOIAutomatic Optical Inspection. Recognition of soldering errors, misplaced and rotated components and incorrectly positioned parts. With this method, errors are detected before the actual final test, so that the PCBs affected can be removed or (if permitted) reworked - which clearly boosts productivity.
www.InnoSenT.de - Experience and Reliability in Electronics Manufacturing Services
InnoSenT is one of the world's largest sensor and systems manufacturers in the radar industry, specialising in the placing and assembly of high-frequency and low-frequency components. InnoSenT now offers the expertise acquired in this sector for external services too.
When they place an order, our customers benefit from many years of experience and a high degree of specialisation.
The processes, audited to the ISO TS 16949 automotive standard, guarantee the maximum level of quality for every product.
The smooth and effective sequence of production processes is guaranteed thanks to the in-house process technology department. In addition to process reliability, this department also takes care of testing technology - from the conception of testing systems to the sustainable optimisation of SMT lines and the assembly areas. Customer-specific test requirements are integrated flexibly on request into existing processes. In addition to the technical aspects, InnoSenT also provides assistance with component procurement and logistics.
InnoSenT has been proving its competitiveness even in the automotive sector for many years.
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Many years' experience in the production of high-frequency components make
InnoSenT a strong partner, even for challenging placing tasks. The emphasis lies
on superb quality, as well as excellent value for money.
Many years of experienceIndividual support
Experience and Reliability in Electronics Manufacturing Services - www.InnoSenT.de
InnoSenT, as a production service provider, offers full support from A to Z.
Whether it be prototype production or large-series, our experts are on hand to assist with the choice of processes required right from the start. Depending on the product in question, we work with you to select the production method and the process steps needed. The production process, which is deliberately designed to be flexible, means that orders can be processed cost-efficiently regardless of the numbers involved.
The full-service concept not only covers on-demand placing, but also the purchasing, pre-assembly and final assembly of the PCB in the system.
The purchasing team, which has experience in the industrial and automotive B2B sector, will be happy to take charge of sourcing the components required. The in-house minimum utilisation rate of production means that attractive prices can be achieved for components and PCBs.
In addition to simple placing, InnoSenT can also take care of the partial or complete onward processing of the PCB in your product.
One task, many options, the perfect solution!We would be delighted to discuss the details with you.
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PCB marking • Asys ALS03 and Insignium 4000 fibre laser
Paste printing • Fully-automatic in-line paste printer (DEK ELA and DEK Horizon 03iX)
SPI• Koh-Young Aspire - SPI systems
• Automatic 3D inspection of the printed image with OK/NOK sorting
Placing• SMD automatic placing equipment (Siplace SX2, SX1, D2, Mydata, Datacon APM)
• Flip Chip placing from the expanded wafer
• Placing in flux or epoxy is optionally possible
Reflow soldering• Nitrogen reflow full convection ovens
• In-line vacuum soldering on demand
AOI• Automatic optical inspection of the flat assemblies according to
IPC-A-610 Class 3 (Viscom AOI systems)
• 100% testing of all placed assemblies
Testing• Testing material setup for the creation of product-specific testing equipment
• Absorber chamber for the measurement of high-frequency components in the frequen-
cy range > 10GHz
Repairs • SMD repair stations
Technical data
In your commissionAs standard for us As a production service provider, InnoSenT offers you a full service - from
purchasing and placing to the pre-assembly or final assembly of your
components.
Tel.: +49-9528-9518-0
Fax.: +49-9528-9518-99
E-mail: [email protected]
www.innosent.de
InnoSenT GmbH
Am Roedertor 30
97499 Donnersdorf
Germany