your story is our story
Embed Size (px)
TRANSCRIPT
Low-ResalutionGLOBAL PRESENCE
Our business is built on exceeding our customers requirements and expectations. Our Global presence allows us to design, project manage, install and operate the most advanced process plants and equipment across the globe.
At Crescent Engineering we provide Process Engineering solutions to our
clients. We are a global supplier established in the heart of the Middle East Oil
and Gas hub. We routinely design customised and standard solutions. Our
group provides experienced and complete capabilities for projects within
the Energy, Petrochemical, Oil and Gas and Water Treatment Industries.
Project specific designs are not only safe and reliable, but also economically
viable. As a single point of responsibility Crescent Engineering ensures
seamless integration into process plants.
ABOUT US
WHAT WE DO
Oil and Gas Processing & Treatment Produced Water Treatment Power Plants & Industrial Fluid Treatment
THE FIELDS WE SERVE
PRODUCTS
With our comprehensive range of design options, we can provide an optimal solution that will meet your specifications regardless of the acid gas removal requirement. We offer units using MEA, DEA, MDEA, DGA, and aMDEA as well as other proprietary amine solutions. Modular and field-erected plants are also available.
Oil/Water separators are available with or without heating and/or electrostatic separation.
Gas & Liquid CO2 Removal H2S Removal Mercaptan Removal Amine Units (specialty, DEA, DGA, MDEA, and others) Desalters Treaters Heated Separators
THERMAL CONTROL SOLUTIONS
Our indirect heaters immerse the firebox and process coil in various intermediate media (e.g. water, molten salt, glycol, heat transfer oil). This prevents the contact between the flame or combustion product and the process coil that is normally associated with direct-fired heaters and instead, relies on convection as its primary heat transfer mechanism. Thus, the process fluid is heated without any concern of scaling or thermal degradation. GasTech indirect heaters are available from 0.1 to 50 MM Btu/Hr.
INDIRECT HEATERS
Our convective direct-fired heaters achieve up to 95% thermal efficiency with safe and reliable operation. We complement our heaters with instrumentation, piping, and wiring; all pre-tested at our manufacturing facility.
DIRECT HEATERS
TREATING EQUIPMENT
3 4
Glycol/Water Bath Heaters (Includes EG, PG, TEG) Reboilers Natural Gas Heaters Regeneration Gas Heaters Thermal Fluid Heaters (e.g. Hot oil, Therminol, Chemtherm etc.) Crude Oil Heaters Thermal Oxidizers Salt Bath Heaters Propane Vaporizers LNG Vaporizers
THERMAL CONTROL EQUIPMENT INCLUDES:
5 6
GAS PROCESSING
We provide engineering, design, manufacturing, and commissioning of glycol and adsorption dehydration systems in standard or custom design. Our design capabilities range from reliable gas patch and oil field units to high performance and specification off-shore units. Dependable field-proven components are used to ensure maximum performance at minimum cost. Controls and automation design and execution are performed by our in-house team.
Gas & Liquid Dehydration Glycol – Absorption: TEG Dry Desiccant – Adsorption: Molecular Sieve Calcium Chloride Dryers CO2 Dryers Associated Emission Abatement
DEHYDRATION
SEPARATORS
GasTech separators are designed and fabricated to guarantee separation of liquid and solid particulates per customer specifications. Internals utilized for separation include cyclones, vane mist extractors, wire mesh mist extractors, and filtration elements. We offer separators in both vertical and horizontal formats. Instrumentation is provided with separator vessels to ensure proper operation and safety.
Gas – Liquid - Liquid (3-Phase) Liquid - Gas (2-Phase) Liquid - Liquid (2-Phase) High Volume Gas Scrubbers
Our filters eliminate mist, fog, scale, and dust particles. Available in vertical and horizontal configurations, GasTech filters provide easy access for servicing the filter elements. GasTech’s filter cartridges supply the specified degree of particulate removal. Forward flow (outside-to-inside) and reverse flow (inside-to-outside) elements generally provide 99.9% filtration of 0.1 micron and larger liquid droplets and solid particulates.
Filter Separators Gas – Dust Gas – Liquid Liquid – Solids
Liquid – Liquid Activated Carbon Filters Coalescers
Slug Catchers Cyclones, Vanes, Wire Mesh Knockouts
FILTERS
9 10
PRODUCED WATER TREATMENT
With some of the most experienced personnel in the industry, Crescent has the perfect solution to meet virtually any customer’s needs.
Our Oily Water and Produced Water separation systems are utilizing the most efficient separation technologies to separate oil and water for safe disposal or re-injection. Our solutions remove oil from all types of water.
Our packages also remove solids and sand from the process fluid to protect our clients wells and process equipment.
Deoiling Hydrocyclone
ENGINEERING
As an Engineering-to-Order (ETO) company, both standard engineering practices and custom design scenarios play a role in every project. We utilize our extensive engineering and design knowledge on every project to provide expert solutions to clients world wide. Our expertise goes beyond the mere engineering and boasts new competitive advantages to our valuable customers. Among the others are: on-site supervision and start-up of units, technical advise on existing plants, hazop studies, and detailed feasibility reports.
Feasibility Studies
Engineering Support
Permitting Assistance
Start-Up and Commissioning
PROCESS ENGINEERING
Best in class professionals use the latest 3D design, CFD, FEA and Compress® software. Each design is managed using an advanced product data management system which ensures accurate revision control of the design and associated bill of materials.
PRODUCT ENGINEERING & DESIGN
Crescent project managers are degreed mechanical and chemical engineers who are dedicated to effective communications, ensuring each client’s projects are executed per plan while minimizing post-award changes.
PROJECT MANAGEMENT
13 14
At Crescent, we deliver exceptional process engineering solutions to our clients. Our Process Engineering group provides experienced, complete capabilities for projects within the energy, petrochemical, and industrial gas business sectors. Project specific designs are not only safe and reliable but also economically viable. As a single point of responsibility supplier, Crescent manufactures and tests all process vessels and plant assemblies, ensuring seamless integration into the delivered plant. Fields of application span from water desalination for resorts and industrial complexes to high end pharmaceutical and electronic purifications.
Many units are installed each year in the Oil & Gas market where clean water is a key part of the process plant.
PROCESS PLANTS
(e.g. cryogenic, dew-point, adsorption)
prior to Liquefaction
15 16
WATER TREATMENT
We routinely design customized and standard solutions to fluid treatment issues. Whether it’s nitrogen production, water treatment, chemical dosage, or even purification of chemicals, we guarantee our Customers the achievement of enduring results.
We listen to our Customers carefully and seek understanding of their needs.
Reverse Osmosis (RO) Complete Systems
Freshwater Generators
CO2 / H2S Stripping/Separation Packages
17 18
OTHER SERVICES
In house fabrication facilities fully ASME and API certified to support our products in UAE.
FABRICATION
Pipe Spools & Piping System- CS/SS/DSS/ Inconel, Power Piping etc. API Tanks Pressure Vessels- ASME / International Codes Skid Packages – 2/3 Phase Separator, EPF Modules Glycol Regeneration, Filtration, Separator Skids Deaerator Packages & Various Internals Water Treatment Heat Exchangers – ASME / BS / TEMA Steel Structures
Dubai is right in the middle of one of the largest oil and gas hubs in the world. This provides us with excellent connections to the right suppliers at the right cost. We also manage fabrication within our network of approved vendors where in country value or product end destination becomes a factor.
MATERIALS MANAGEMENT
COMPONENT RESOURCING
Pipes in variety of grades and sizes Mechanical Lined & Cladded Pipes Flanges & Fittings Hot Induction Bends Types of Valves: Gate, Globe, Ball, Check DBB, etc Actuated and Manual
Within our internal group of companies, we are able to supply the following:
HEAT TREATMENT
Line Thawing Preheat Welding Hydrogen Removal Bowl Mill Removal & Replacement Process Heat-Ups Post Weld Heat Treating Stress Relieving & Annealing
Heat Shrink/ Expansion/Alignment Hardness Testing & Calibration
19 20
For the industries we serve we can deliver valves as per API 6D and API 6A. Other standards can be sourced upon demand.
Type of Valves : Gate Valves, Globe, Check, Ball, Butterfly, Cryogenic, Plug valve - DBB Operation : Manual & Remote Control Special Range : Double Bleed & Block, Through Conduit, Pressure seal Bonnet Size range : From 3\8"~60" ( bigger size as per customer requirement can also be supplied ) Pressure Class : ANSI 150~2500, API 1000psi ~ 10000psi, DIN PN 10 ~ PN160, JIS 5K ~ 30K End connection : Screw End, Flange End, BW, SW Material: Cast Iron, Carbon Steel ( WCB. LCB ), Carbon Moly ( WC1, WC6, WC9, C5, C12 ), Stainless Steel ( CF8, CF8C, CF8M, LC3 ), Al- Bronze, Ni, Al Bronze, Inconel, Monel, Incoloy, Titanium
VALVES
21 22
As part of our complete service, we are able to provide not only Site Installation and Commissioning but also Plant Operation and Operator Training. Our facility in the UAE is equipped with a modern and large state of the art training facility which has 8 classrooms ranging in size from 10 to 50 personnel and also houses; a fully equipped 50 bay welder facility.
Dehydrators Oil Process Equipment Produced Water Treatment
SPARES & SERVICES
In addition to manufactured process plants and equipment, Crescent also offer spare parts and services for the following, whether we have supplied the original equipment or not.
Filters Heaters Separators
INSTALLATION TRAINING & AFTERMARKET
Hazardous Area HSE Confined Space
A SAMPLE OF THE TRAINING WE CAN PROVIDE IS AS FOLLOWS:
23 24
Horizontal crankcase piston pumps
» Fuel Gas Conditioning
» CO2 Removal
» H2S Removal
» Mercaptan Removal
» Natural Gas Heaters
» Regeneration Gas Heaters
» Thermal Fluid Heaters
» Crude Oil Heaters
– Gas-Dust
– Gas-Liquid
– Liquid-Solids
– iquid-Liquid
» Desanding Cyclones
» Wastewater Treatment Plants
» Ultra Filtration Packages
» Double Block & Bleed
facilities
» Welding / NDT Training
29 30
Our business is built on exceeding our customers requirements and expectations. Our Global presence allows us to design, project manage, install and operate the most advanced process plants and equipment across the globe.
At Crescent Engineering we provide Process Engineering solutions to our
clients. We are a global supplier established in the heart of the Middle East Oil
and Gas hub. We routinely design customised and standard solutions. Our
group provides experienced and complete capabilities for projects within
the Energy, Petrochemical, Oil and Gas and Water Treatment Industries.
Project specific designs are not only safe and reliable, but also economically
viable. As a single point of responsibility Crescent Engineering ensures
seamless integration into process plants.
ABOUT US
WHAT WE DO
Oil and Gas Processing & Treatment Produced Water Treatment Power Plants & Industrial Fluid Treatment
THE FIELDS WE SERVE
PRODUCTS
With our comprehensive range of design options, we can provide an optimal solution that will meet your specifications regardless of the acid gas removal requirement. We offer units using MEA, DEA, MDEA, DGA, and aMDEA as well as other proprietary amine solutions. Modular and field-erected plants are also available.
Oil/Water separators are available with or without heating and/or electrostatic separation.
Gas & Liquid CO2 Removal H2S Removal Mercaptan Removal Amine Units (specialty, DEA, DGA, MDEA, and others) Desalters Treaters Heated Separators
THERMAL CONTROL SOLUTIONS
Our indirect heaters immerse the firebox and process coil in various intermediate media (e.g. water, molten salt, glycol, heat transfer oil). This prevents the contact between the flame or combustion product and the process coil that is normally associated with direct-fired heaters and instead, relies on convection as its primary heat transfer mechanism. Thus, the process fluid is heated without any concern of scaling or thermal degradation. GasTech indirect heaters are available from 0.1 to 50 MM Btu/Hr.
INDIRECT HEATERS
Our convective direct-fired heaters achieve up to 95% thermal efficiency with safe and reliable operation. We complement our heaters with instrumentation, piping, and wiring; all pre-tested at our manufacturing facility.
DIRECT HEATERS
TREATING EQUIPMENT
3 4
Glycol/Water Bath Heaters (Includes EG, PG, TEG) Reboilers Natural Gas Heaters Regeneration Gas Heaters Thermal Fluid Heaters (e.g. Hot oil, Therminol, Chemtherm etc.) Crude Oil Heaters Thermal Oxidizers Salt Bath Heaters Propane Vaporizers LNG Vaporizers
THERMAL CONTROL EQUIPMENT INCLUDES:
5 6
GAS PROCESSING
We provide engineering, design, manufacturing, and commissioning of glycol and adsorption dehydration systems in standard or custom design. Our design capabilities range from reliable gas patch and oil field units to high performance and specification off-shore units. Dependable field-proven components are used to ensure maximum performance at minimum cost. Controls and automation design and execution are performed by our in-house team.
Gas & Liquid Dehydration Glycol – Absorption: TEG Dry Desiccant – Adsorption: Molecular Sieve Calcium Chloride Dryers CO2 Dryers Associated Emission Abatement
DEHYDRATION
SEPARATORS
GasTech separators are designed and fabricated to guarantee separation of liquid and solid particulates per customer specifications. Internals utilized for separation include cyclones, vane mist extractors, wire mesh mist extractors, and filtration elements. We offer separators in both vertical and horizontal formats. Instrumentation is provided with separator vessels to ensure proper operation and safety.
Gas – Liquid - Liquid (3-Phase) Liquid - Gas (2-Phase) Liquid - Liquid (2-Phase) High Volume Gas Scrubbers
Our filters eliminate mist, fog, scale, and dust particles. Available in vertical and horizontal configurations, GasTech filters provide easy access for servicing the filter elements. GasTech’s filter cartridges supply the specified degree of particulate removal. Forward flow (outside-to-inside) and reverse flow (inside-to-outside) elements generally provide 99.9% filtration of 0.1 micron and larger liquid droplets and solid particulates.
Filter Separators Gas – Dust Gas – Liquid Liquid – Solids
Liquid – Liquid Activated Carbon Filters Coalescers
Slug Catchers Cyclones, Vanes, Wire Mesh Knockouts
FILTERS
9 10
PRODUCED WATER TREATMENT
With some of the most experienced personnel in the industry, Crescent has the perfect solution to meet virtually any customer’s needs.
Our Oily Water and Produced Water separation systems are utilizing the most efficient separation technologies to separate oil and water for safe disposal or re-injection. Our solutions remove oil from all types of water.
Our packages also remove solids and sand from the process fluid to protect our clients wells and process equipment.
Deoiling Hydrocyclone
ENGINEERING
As an Engineering-to-Order (ETO) company, both standard engineering practices and custom design scenarios play a role in every project. We utilize our extensive engineering and design knowledge on every project to provide expert solutions to clients world wide. Our expertise goes beyond the mere engineering and boasts new competitive advantages to our valuable customers. Among the others are: on-site supervision and start-up of units, technical advise on existing plants, hazop studies, and detailed feasibility reports.
Feasibility Studies
Engineering Support
Permitting Assistance
Start-Up and Commissioning
PROCESS ENGINEERING
Best in class professionals use the latest 3D design, CFD, FEA and Compress® software. Each design is managed using an advanced product data management system which ensures accurate revision control of the design and associated bill of materials.
PRODUCT ENGINEERING & DESIGN
Crescent project managers are degreed mechanical and chemical engineers who are dedicated to effective communications, ensuring each client’s projects are executed per plan while minimizing post-award changes.
PROJECT MANAGEMENT
13 14
At Crescent, we deliver exceptional process engineering solutions to our clients. Our Process Engineering group provides experienced, complete capabilities for projects within the energy, petrochemical, and industrial gas business sectors. Project specific designs are not only safe and reliable but also economically viable. As a single point of responsibility supplier, Crescent manufactures and tests all process vessels and plant assemblies, ensuring seamless integration into the delivered plant. Fields of application span from water desalination for resorts and industrial complexes to high end pharmaceutical and electronic purifications.
Many units are installed each year in the Oil & Gas market where clean water is a key part of the process plant.
PROCESS PLANTS
(e.g. cryogenic, dew-point, adsorption)
prior to Liquefaction
15 16
WATER TREATMENT
We routinely design customized and standard solutions to fluid treatment issues. Whether it’s nitrogen production, water treatment, chemical dosage, or even purification of chemicals, we guarantee our Customers the achievement of enduring results.
We listen to our Customers carefully and seek understanding of their needs.
Reverse Osmosis (RO) Complete Systems
Freshwater Generators
CO2 / H2S Stripping/Separation Packages
17 18
OTHER SERVICES
In house fabrication facilities fully ASME and API certified to support our products in UAE.
FABRICATION
Pipe Spools & Piping System- CS/SS/DSS/ Inconel, Power Piping etc. API Tanks Pressure Vessels- ASME / International Codes Skid Packages – 2/3 Phase Separator, EPF Modules Glycol Regeneration, Filtration, Separator Skids Deaerator Packages & Various Internals Water Treatment Heat Exchangers – ASME / BS / TEMA Steel Structures
Dubai is right in the middle of one of the largest oil and gas hubs in the world. This provides us with excellent connections to the right suppliers at the right cost. We also manage fabrication within our network of approved vendors where in country value or product end destination becomes a factor.
MATERIALS MANAGEMENT
COMPONENT RESOURCING
Pipes in variety of grades and sizes Mechanical Lined & Cladded Pipes Flanges & Fittings Hot Induction Bends Types of Valves: Gate, Globe, Ball, Check DBB, etc Actuated and Manual
Within our internal group of companies, we are able to supply the following:
HEAT TREATMENT
Line Thawing Preheat Welding Hydrogen Removal Bowl Mill Removal & Replacement Process Heat-Ups Post Weld Heat Treating Stress Relieving & Annealing
Heat Shrink/ Expansion/Alignment Hardness Testing & Calibration
19 20
For the industries we serve we can deliver valves as per API 6D and API 6A. Other standards can be sourced upon demand.
Type of Valves : Gate Valves, Globe, Check, Ball, Butterfly, Cryogenic, Plug valve - DBB Operation : Manual & Remote Control Special Range : Double Bleed & Block, Through Conduit, Pressure seal Bonnet Size range : From 3\8"~60" ( bigger size as per customer requirement can also be supplied ) Pressure Class : ANSI 150~2500, API 1000psi ~ 10000psi, DIN PN 10 ~ PN160, JIS 5K ~ 30K End connection : Screw End, Flange End, BW, SW Material: Cast Iron, Carbon Steel ( WCB. LCB ), Carbon Moly ( WC1, WC6, WC9, C5, C12 ), Stainless Steel ( CF8, CF8C, CF8M, LC3 ), Al- Bronze, Ni, Al Bronze, Inconel, Monel, Incoloy, Titanium
VALVES
21 22
As part of our complete service, we are able to provide not only Site Installation and Commissioning but also Plant Operation and Operator Training. Our facility in the UAE is equipped with a modern and large state of the art training facility which has 8 classrooms ranging in size from 10 to 50 personnel and also houses; a fully equipped 50 bay welder facility.
Dehydrators Oil Process Equipment Produced Water Treatment
SPARES & SERVICES
In addition to manufactured process plants and equipment, Crescent also offer spare parts and services for the following, whether we have supplied the original equipment or not.
Filters Heaters Separators
INSTALLATION TRAINING & AFTERMARKET
Hazardous Area HSE Confined Space
A SAMPLE OF THE TRAINING WE CAN PROVIDE IS AS FOLLOWS:
23 24
Horizontal crankcase piston pumps
» Fuel Gas Conditioning
» CO2 Removal
» H2S Removal
» Mercaptan Removal
» Natural Gas Heaters
» Regeneration Gas Heaters
» Thermal Fluid Heaters
» Crude Oil Heaters
– Gas-Dust
– Gas-Liquid
– Liquid-Solids
– iquid-Liquid
» Desanding Cyclones
» Wastewater Treatment Plants
» Ultra Filtration Packages
» Double Block & Bleed
facilities
» Welding / NDT Training
29 30