your structures for less strength reimagined · 2019. 2. 15. · astm 3039 e-modulus (mpa) astm...

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STRENGTH REIMAGINED CarbonWrap ® CarbonWrap ® technology is a cost-effective and innovative solution for restoring the world’s infrastructure. It doesn’t just repair degraded structures; it actually makes them stronger than new. It makes buildings safer, pipelines last longer, and roads and bridges stronger. It can also protect against explosions and mitigate the harmful effects of seismic forces. Unlike traditional retrofit or reconstruction techniques that require demolition and reconstruction of part or all of failing structures, CarbonWrap ® goes right over the existing substrate. This minimizes disruption during repair and saves significantly on installation time and costs. Applied in the form of a flexible fabric during installation, it is then saturated with a resin matrix, allowing it to harden to a strong, unyielding material with a strength-to-weight ratio that exceeds fifty times that of steel. DowAksa Turkey Miralay Şefik Bey Sk., Akhan No:15 34437 Gümüşsuyu/İstanbul Turkey Phone: +90 212 251 45 00 DowAksa Global Composites Center Merkez Mahallesi Açelya 2 Caddesi No:3 Taşköprü-Çiftlikköy Yalova, Turkey Phone: +90 226 353 25 45 [email protected] [email protected] [email protected] [email protected] www.dowaksa.com Advantages include: • High strength with low weight • Minimal change to structure’s shape, weight or appearance • Corrosion resistance • Thermal compatibility • Flexible wrap conforms to any shape • Excellent fatigue behavior • Faster repair than alternative methods • Welding and heavy equipment not needed • Minimal disruption and noise during preparation or installation • Low total cost CARBONWRAP ® SYSTEMS: UPGRADE YOUR STRUCTURES FOR LESS DowAksa was formed in 2012, combining the strengths of two companies, The Dow Chemical Company, a global leader in providing materials science solutions, and Aksa, the number one producer of acrylic fibers. The 50:50 joint venture offers high-quality, reliably supplied, competitively priced carbon fiber for industrial use, focused on the transportation, energy, defense and infrastructure markets. As a fully integrated solution provider, DowAksa has both the capacity and commitment to reliably meet the unique demands of carbon fiber customers worldwide.

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Page 1: YOUR STRUCTURES FOR LESS STRENGTH REIMAGINED · 2019. 2. 15. · ASTM 3039 E-Modulus (Mpa) ASTM 3039 Elongation at Break (%) Roll Length (m) Package CarbonWrap 230 High Strength CF

STRENGTHREIMAGINED

CarbonWrap®

CarbonWrap® technology is a cost-effective and innovative solution for restoring the world’s infrastructure. It doesn’t just repair degraded structures; it actually makes them stronger than new. It makes buildings safer, pipelines last longer, and roads and bridges stronger. It can also protect against explosions and mitigate the harmful effects of seismic forces.

Unlike traditional retrofit or reconstruction techniques that require demolition and reconstruction of part or all of failing structures, CarbonWrap® goes right over the existing substrate. This minimizes disruption during repair and saves significantly on installation time and costs. Applied in the form of a flexible fabric during installation, it is then saturated with a resin matrix, allowing it to harden to a strong, unyielding material with a strength-to-weight ratio that exceeds fifty times that of steel.

DowAksa TurkeyMiralay Şefik Bey Sk., Akhan No:15

34437 Gümüşsuyu/İstanbulTurkey

Phone: +90 212 251 45 00

DowAksa Global Composites CenterMerkez Mahallesi

Açelya 2 Caddesi No:3Taşköprü-Çiftlikköy

Yalova, TurkeyPhone: +90 226 353 25 45

[email protected]@dowaksa.com

[email protected]@dowaksa.com

www.dowaksa.com

Advantages include:• High strength with low weight• Minimal change to structure’s shape, weight or appearance• Corrosion resistance• Thermal compatibility• Flexible wrap conforms to any shape• Excellent fatigue behavior• Faster repair than alternative methods• Welding and heavy equipment not needed• Minimal disruption and noise during preparation or installation• Low total cost

CARBONWRAP® SYSTEMS:UPGRADE YOUR STRUCTURES

FOR LESS

DowAksa was formed in 2012, combining the strengths of two companies, The Dow Chemical Company, a global leader in providing materials science solutions, and Aksa, the number one producer of acrylic fibers.

The 50:50 joint venture offers high-quality, reliably supplied, competitively priced carbon fiber for industrial use, focusedon the transportation, energy, defense and infrastructure markets.

As a fully integrated solution provider, DowAksa has both the capacity and commitment to reliably meet the unique demands of carbon fiber customers worldwide.

Page 2: YOUR STRUCTURES FOR LESS STRENGTH REIMAGINED · 2019. 2. 15. · ASTM 3039 E-Modulus (Mpa) ASTM 3039 Elongation at Break (%) Roll Length (m) Package CarbonWrap 230 High Strength CF

QUALITY ANDSUSTAINABILITYAt DowAksa, we work to ensure complete customer satisfaction, a mindset that is adopted by all our employees.

We are committed to safety and sustainable development across all our operations and use technologies that are the most appropriate and most protective possible to people and the environment.

CarbonWrap 230+ CarbonWrap 530+ CarbonWrap Resin Laminate+

Resin Hardener Resin Hardener Resin Hardener

System specification

Colour White Dark Grey Light Light yellow White Black

Viscosity (25°C), ISO 2555 (RVT) 200-700 (N=7/2 rpm), Pas 100 -300 (N=6/2 rpm), Pas 4000-10000 (N=4/20 rpm), mPas 15-50 (N=2/20 rpm), mPas 700-1100 (N=7/2 rpm), Pas 1100-2000 (N=6/2 rpm), Pas

Density (25°C), g/ml 1,27-1,45 1,30-1,45 1,10 - 1,30 1,00-1,10 1,79-1,88 1,60-1,70

Mixing Ratio ( Wt/Wt) 2 1 100 30 2 1

Pot Life (20°C), min 35-40 35-40 30-40

Open time of bonding ( EN12189),min 45-105 40-105 45-105

Working time (6kg of mixed system on 4cm of thickness) EN ISO 9514, min

10°C: 85-95 20°C: 35-40 30°C: 20-25

10°C > 85 20°C > 35-40 30°C: 20-25

10°C: 85-95 20°C: 35-40 30°C: 20-25

Suggested application temperature 10-35°C 15-35°C 10-35°C

Curing time, days10°C: 15 20°C: 5 30°C: 3

10°C: 28 20°C: 7 30°C: 5

10°C: 15 20°C: 5 30°C: 3

Waiting time for over-application with chemical adhesion, hrs

10°C: 12-24 20°C: 6-18 30°C: 3-12

Working times are influenced by site conditions

10°C: 12-36 20°C: 6-18 30°C: 3-12

Working times are influenced by site conditions

10°C: 12-24 20°C: 6-18 30°C: 3-12

Working times are influenced by site conditions

Properties determined on standard specimens cured 7 days at room temperature

System colour Light Grey Light Yellow Grey

System density (25°C), g/ml (ASTM D792) 1,30-1,45 1,2-1,3 1,73-1,88

Flexural Modulus of Elasticity (25°C), Mpa(EN ISO 178/ASTM 790)

2500-3100 >2500 >4000

Shear Strength (snatch,plate-plate steel, 25°C), Mpa (EN 12188)

>14 >12 >14

Glass transition temperature (ASTM D3418) 54°C -60°C 55°C -60°C 52°C -60°C

Maximum using temperature in continuous 45°C -50°C 45°C -50°C 45°C -50°C

FABRIC

Product Code Fiber Type Width (mm)Fiber Direction

Weaving Style Areal Weight g/m2 Warp WeftTensile Strength (Mpa) ASTM 3039

E-Modulus (Mpa) ASTM 3039

Elongation at Break (%)

Roll Length (m)

Package

CarbonWrap 230 High Strength CF 150 300 600 00 plain 230 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard

CarbonWrap 300 High Strength CF - 300 500 00 plain 300 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard

CarbonWrap 430 High Strength CF - 300 - 00 plain 430 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard

CarbonWrap 530 High Strength CF 150 300 600 00 plain 530 +/-10A49/12K A42/24K

Glass Fiber (thermo fixed)4900 4200

240.000 2 50 1 roll in cardboard

CFU10T High Strength CF - 300 500 00 plain 340 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard

CFB10T High Strength CF - 300 500 00/900 biaxial 340 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard

CFU20T High Strength CF - 300 500 00 plain 680 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard

CFB10T High Strength CF - 300 500 00/900 biaxial 680 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard

LAMINATES

Product Code Fiber Type Width (mm) Fiber content Fiber Direction Fiber Tensile Strength, Mpa E- Modulus,Gpa Roll Length Package Best Before

CarbonWrap Lamel HSHigh Strength CF 50 50 100 100

65% 00 A49/12K >3400 165 100 (or requested) 1 roll No LimitedThickness 1,2 1,4 1,2 1,4

GRIDS

Name Fiber TypeCell Size

Fiber DirectionElongation at Break,%

Areal Weight g/m2 Warp WeftTensile Strength (Mpa) Warp

Tensile Strength (Mpa) Weft

E-Modulus (Gpa) ASTM 3039

Roll Length (m)

Package

CarbonWrap Grid 150/1200 High Strength CF 10*20 00/900 1,8 150 +/-10 12K 12K 2600 2100 245 50 1 roll in cardboard

CarbonWrap Grid 260/1200 High Strength CF 10*20 00/900 1,8 260 +/-10 24K 24K 2600 2100 245 50 1 roll in cardboard

CarbonWrap Grid 600/1000 High Strength CF 10*20 00/900 1,8 600 +/-10 50K 48K 2300 2900 245 50 1 roll in cardboard

CarbonWrap Grid 600/1000 High Strength CF 10*20 00/900 1,8 600 +/-10 50K 50K 2300 2300 245 50 1 roll in cardboard

CF Strengthening - Product Suggestion Table

Structural Strengthening Products

Application

Car

bonW

rap

Tape

230

Car

bonW

rap

Tape

300

Car

bonW

rap

Tape

430

Car

bonW

rap

Tape

530

Car

bonW

rap

Lam

el

Car

bonW

rap

Gri

d

Building Strengthening

Increasing Columns Shear Capacity √ √ √ √ √

Increasing Columns Ductility √ √ √ √ √

Increasing Beams Shear Capacity √ √ √ √ √

Increasing Beams Flexural Capacity √ √ √ √ √ √

Increasing Slabs Flexural Capacity √ √ √ √ √ √

Increasing Holes in Slabs Flexural Capacity √ √ √ √ √ √

Increasing Walls Shear Capacity √ √ √ √

Increasing Shear Walls Flexural Capacity √ √ √ √ √ √

Increasing Holes in Walls Flexural Capacity √ √ √ √ √ √

Strengthening Infillwalls √

Increasing Foundations and Supports Shear Capacity √ √ √ √ √

Increasing Foundations and Supports Flexural Capacity √ √ √ √ √ √

Increasing Foundations and Supports Ductility √ √ √ √ √

Viaduct and Bridge Strengthening

Increasing Columns Shear Capacity √ √ √ √ √

Increasing Columns Ductility √ √ √ √ √

Increasing Beams Shear Capacity √ √ √ √ √

Increasing Beams Flexural Capacity √ √ √ √ √ √

Increasing Slabs Flexural Capacity √ √ √ √ √ √

Port and Harbour Strengthening

Increasing Piles Shear Capacity √ √ √ √ √

Increasing Piles Ductility √ √ √ √ √

Increasing Beams Shear Capacity √ √ √ √ √

Increasing Beams Flexural Capacity √ √ √ √ √ √

Increasing Slabs Flexural Capacity √ √ √ √ √ √

Historage Strengthening

Strengthening Infillwalls √

Pipe Retrofitting √ √ √ √