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TRANSCRIPT
Serial Number Range
from SN Z452516M-5453 toZ452516M-6699
Z-45/25 ICfrom SN Z4525M-6700
Part No. 1273798GT
Rev D
April 2018
2 Z-45/25 IC Part No. 1273798GT
April 2018
Part No. 1273798GT Z-45/25 IC 3
April 2018
How to Read Your Serial Number
This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
001 Parts Stocking List001.1 Parts Stocking List.....................................................10
100 Decals105.1 Decals with Symbols, Hydraulic Tank Side, ANSI andCE........................................................................................12
106.1 Decals with Symbols, Engine Side, ANSI and CE.....14
108.1 Decals with Symbols, Platform, CE...........................16
200 Chassis Components201.1 Steer-end Wheels and Hubs, 4WD Models...............18
203.1 Steer Axle Linkage - Oscillate Models.......................20
204.1 Non-steer End Wheels and Hubs..............................22
205.1 Non-steer Axle...........................................................24
206.1 Oscillate Valve...........................................................26
300 Turntable Components301.1 Turntable Rotator.......................................................28
302.1 Fuel and Hydraulic Tank Installation..........................30
303.1 Diesel Fuel Tank........................................................32
304.1 Function Manifold and Ground Control BoxInstallation...........................................................................34
305.1 Ground Control Box, Models with Hour Meter, View1...........................................................................................36
306.1 Ground Control Box, Models with Hour Meter, View2...........................................................................................38
309.1 Turntable Cover, Engine Side....................................40
310.1 Turntable Cover, Tank Side........................................42
311.2 Wire Harness Diagram..............................................44
400 Engine Components401.1 Deutz D2011L03i Engine, View 1..............................46
402.1 Deutz D2011L03i Engine, View 2..............................48
418.1 Engine Tray................................................................50
500 Boom Components501.1 Boom Pins and Bearings...........................................52
502.1 Boom Linkage............................................................54
503.1 Upper Pivot Components...........................................56
504.1 Primary and Extension Booms..................................58
505.1 Cable Track................................................................60
507.1 Jib Boom and Platform Leveling, Z-45/25J................62
508.1 Platform Rotation and Support, Z-45/25J..................64
600 Platforms601.1 Platform Components (to SN Z452516M-6364)........66
601.2 Platform Components (from SN Z452516M-6365).....68
602.1 Platform Control Box, View 1.....................................70
603.1 Platform Control Box, View 2.....................................74
604.1 Joysticks....................................................................76
700 Manifolds and Pumps702.1 4WD Traction Manifold...............................................78
703.1 Function Manifold......................................................80
704.1 Jib and Platform Rotate Manifolds.............................84
705.1 Pumps.......................................................................86
800 Hydraulic Hoses and Fittings801.1 Function Manifold, View 1..........................................88
802.1 Function Manifold, View 2..........................................90
804.1 Drive and Steer, 4WD................................................92
806.1 Boom Components, Z-45/25J....................................94
900 Accessories901.1 Flashing Alarm Package............................................96
902.1 Platform Options........................................................98
903.1 Air Line to Platform..................................................100
904.1 Half Mesh and Swing Gate (To SNZ452516M-6364)...............................................................102
904.2 Half Mesh and Swing Gate (From SNZ452516M-6365)...............................................................104
905.1 Hydraulic Generator.................................................106
906.1 Hydraulic Hoses and Fittings - Generator Option.....108
916.1 Platform Overload Option........................................110
917.1 Cold Weather Package............................................112
918.1 Oil Cooler.................................................................114
920.1 Operators Protection Alarm (to April 2017).............116
921.1 Lift Guard Contact Alarm (from April 2017).............118
922.1 Auxiliary Rail Option................................................120
923.1 Telematics................................................................122
924.1 Panel Cradle Option................................................124
4 Z-45/25 IC Part No. 1273798GT
April 2018
Table of Contents
925.1 Earth Cable..............................................................126
IndicesPart Number Index.............................................................128
Part Description Index.......................................................132
Cross ReferencesFittings Cross Reference...................................................138
Part No. 1273798GT Z-45/25 IC 5
April 2018
Table of Contents (continued)
6 Z-45/25 IC Part No. 1273798GT
April 2018
Notes
Part No. 1273798GT Z-45/25 IC 7
April 2018
Parts Stocking List
8 Z-45/25 IC Part No. 1273798GT
April 2018
How To Order Parts
Part No. 1273798GT Z-45/25 IC 9
April 2018
Fax Order Form
10 Z-45/25 IC Part No. 1273798GT
001 Parts Stocking List April 2018
001.1 Parts Stocking List
Description Qty.Part No.Item
PAINT,WET,TRAFFIC BLACK (1 GL)**1257733GT--1-gallon
PAINT, AEROSOL, TRAFFIC BLACK1258567GT--12-ounce spray paint
PAINT,AEROSOL,GENIE GRAY***1268GT--12-ounce spray paint
PAINT,AEROSOL,BRIGHT BLUE***1484GT--12-ounce spray paint
PAINT,WET,GENIE BLUE (1 GL)**32150GT--1-gallon
PAINT,WET,GENIE GRAY (1 GL)**32151GT--1-gallon
CHOCK,CYLINDER (SERVICE TOOL)36555GT--
GREASE,DIELECTRIC 4 OZ**66399GT--
MANUAL,AEM SAFETY27581GT1
MANUAL,RESPON,A92.5 BOOM31779GT--
KIT,ELEMENT**77353GT2(refer to figure 302.1)
FILTER,AIR***62420GT3(refer to figure 401.1)
FILTER,FUEL/WTR SEP, DTZ 100829560GT4(refer to figure 402.1)
FILTER,OIL,DEUTZ F4L1011F49924GT5(refer to figure 402.1)
FILTER,ELEMENT,BETA(5)=100060857GT6(refer to figures 411.1, 418.1)
Part No. 1273798GT Z-45/25 IC 11
001 Parts Stocking ListApril 2018
001.1 Parts Stocking List
12 Z-45/25 IC Part No. 1273798GT
100 Decals April 2018
105.1 Decals with Symbols, Hydraulic Tank Side, ANSI and CE
Description Qty.Part No.Item
DECAL KIT,Z45J COMP,SYM,CE161198GT--(Decal kit, complete for Z-45J CE modelsonly)
DECAL,ARROW BLUE...........................127204GT1
DECAL,TRIANGLE,BLUE.......................127206GT2
DECAL,TRIANGLE,YELLOW.................127207GT3
DECAL,LABEL,DIESEL FUEL................128159GT4(Diesel models)
DECAL,EMERGENCY LOWERING.......1219952GT5
DECAL, POWER TO PLATFORM230V**.....................................................1
28174GT6
DECAL, POWER TO PLATFORM115V**.....................................................1
28235GT7
DECAL,LABEL,AIR LINE 110 PSI..........144981GT8(option)
DECAL,LABEL,TRANSPORTTIEDOWN*..............................................2
52475GT9
DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1
52969GT10
DECAL,COSMETIC,GENIE Z-45/25J.....162926GT11(Z-45/25J)
DECAL,LABEL,LIFTING EYE.................272086GT12
DECAL, SYMBOL - READ THEMANUAL.................................................1
82487GT13
DECAL,LABEL,TIPOVER,TIRES,SYMB.2114249GT14
DECAL,LABEL,NO SMOKING,SYMB.....1114251GT15
DECAL,LABEL,TIP OVER LMTSWTCH...................................................3
114252GT16
DECAL,DANGER,ELEC.HAZ.STAYCLR.........................................................1
133067GT17
DECAL,GROUND CONTROL PANEL.....1214932GT18
DECAL,WHEEL LOAD,Z45/25J RT........2218562GT19(Z-45/25J)
DECAL,TRANSPORT/LIFT DIAGRAM....1219488GT20
DECAL,TIRE PRESSURE,RT................2219950GT21(air filled tires)
Part No. 1273798GT Z-45/25 IC 13
100 DecalsApril 2018
105.1 Decals with Symbols, Hydraulic Tank Side, ANSI and CE
14 Z-45/25 IC Part No. 1273798GT
100 Decals April 2018
106.1 Decals with Symbols, Engine Side, ANSI and CE
Description Qty.Part No.Item
Ref. Symbol Decal Kits--(refer to 105.1)
DECAL,ARROW YELLOW LRG 9".........127205GT1
DECAL,TRIANGLE,BLUE.......................127206GT2
DECAL,TRIANGLE,YELLOW.................127207GT3
DECAL,SYMBOL-BATTERY SAFETY.....182481GT4
DECAL,LABEL,TRANSPORTTIEDOWN*..............................................2
52475GT5
DECAL,TIRE PRESSURE,RT................2219950GT6(air filled tires)
DECAL,COSMETIC,IC POWER 4 X 4.....162948GT7
DECAL,LABEL,LIFTING EYE.................272086GT8
DECAL,LABEL,105 DB...........................182240GT9(CE only)
DECAL,SYMBOL-COMP ACCESS........182473GT10
DECAL,LABEL,TIPOVER,TIRES,SYMB.2114249GT11
DECAL,LABEL,TIP OVER LMTSWTCH...................................................1
114252GT12
DECAL,DANGER,ELEC.HAZ.STAYCLR.........................................................1
133067GT13
DECAL,TRANSPORT/LIFT DIAGRAM....1219488GT14
DECAL,WHEEL LOAD,Z45/25J RT........2218562GT16(Z-45/25J)
Part No. 1273798GT Z-45/25 IC 15
100 DecalsApril 2018
106.1 Decals with Symbols, Engine Side, ANSI and CE
16 Z-45/25 IC Part No. 1273798GT
100 Decals April 2018
108.1 Decals with Symbols, Platform, CE
Description Qty.Part No.Item
Ref. Symbol Decal Kits--(refer to 105.1)
DECAL, POWER TO PLATFORM230V**.....................................................1
28174GT1
DECAL, POWER TO PLATFORM115V**.....................................................1
28235GT2
DECAL,LANYARD ANCHORAGEPOINT.....................................................8
40434GT3
DECAL,LABEL,AIR LINE 110 PSI..........144981GT4(option)
DECAL, SYMBOL - READ THEMANUAL.................................................1
82487GT5
DECAL,LABEL,LOWER MIDRAIL..........197815GT6
DECAL,LABEL,TIPOVER,TILT AL SY.....1114248GT7
DECAL,DANGER,ELEC.HAZ.STAYCLR.........................................................1
133067GT8
TAPE, WARN, BLACK/YELLOW,BULK.......................................................1
1699GT9
DECAL,PLATFORM CONTROLPANEL.....................................................1
214933GT10
models with round hourmeter
TAPE, PROTECTIVE MASK...................2T112773GT11
DECAL,TIP-OVER HAZARD,CE.............1219954GT12(CE only)
DECAL,PLATFORM OVERLOAD...........1219956GT13
DECAL,RUNAWAY HAZARD..................1219957GT14
DECAL,TIP-OVER,CRUSH.....................1219958GT15
Part No. 1273798GT Z-45/25 IC 17
100 DecalsApril 2018
108.1 Decals with Symbols, Platform, CE
18 Z-45/25 IC Part No. 1273798GT
200 Chassis Components April 2018
201.1 Steer-end Wheels and Hubs, 4WD Models
Description Qty.Part No.Item
SEAL KIT,MOTOR,LC/KC***106098GT--
WHEEL,20 X 11,9 HOLE X 9.5 BC1254668GT--for 237912 and 237913
TIRE,315/55D20-12 PLY139915GT--for 237912 and 237913
ROD,DISCONNECT,OMNI***139966GT--for 139330
CAP,DISENGAGE,OMNI***139967GT--for 139330
O-RING,END COVER,OMNI***139968GT--for 139330
LINING KIT,BRAKE,OMNI***139969GT--for 139330
SEAL KIT,BRAKE,OMNI***139970GT--for 139330
BEARING KIT,OMNI***139971GT--for 139330
SEAL KIT,GEARBOX,OMNI***139972GT--for 139330
O-RING,PIPE PLUG KIT,OMNI***147033GT--for 139330
PIPE PLUG KIT,OMNI***147034GT--for 139330
TIRE/WHL ASSY,RT AIR,NON-MRK R...2217191GT--RT, Air-filled, Non-marking, right
TIRE/WHL ASSY,RT FOAM,NON-MK R217193GT--RT, Foam-filled, Non-marking, right
WHEEL STUD,5/8-18X67MM230849GT--for 139330
TIRE/WHEEL ASSY,RT FOAM,RH.........2237915GT--RT, Foam-filled, right
BEARING,1.00IDX1.25ODX1.00L25817GT--
SCREW,HHC,1/4-20X1,8,ZAG.............12824060GT1
WASHER,LOCK,1/4,ZAG.....................12824109GT2
SCREW,HHF,3/8-16X.625,8,ZAG...........41256857GT3
SCREW,HHC,7/16-14X1.5,ZAG.............41273207GT4
WASHER,LOCK,7/16,ZAG.....................41272129GT5
WASHER, .469 X .768 HRD, ZAG..........41257078GT6
SNAP RING,EXTERNAL,1.50,ZAG........4825796GT7
WASHER,SHIM,1.56X2.5X.061,ZAG.....41251565GT8
BEARING,1.5IDX1.75ODX1.5L,PTFE.....2119619GT9
BEARING, 1.5IDX1.75ODX2.00L...........2146264GT10
WASHER,THRUST,1.5 X 3.5 X .187.......245074GT11
O-RING,2-010,VITON.............................1106117GT12
SCREW,SHC,5/8-11X1.75,A574,ZAG...12824104GT13
WASHER,FLAT,5/8,F436,HRD,ZAG.....121256182GT14
WELDMENT, PIN, 1.5INX3.6IN LG........2237569GT15
WHEEL DRIVE W/ BRAKE,57:1***.........2139330GT16
Description Qty.Part No.Item
TIRE/WHEEL ASSY,RT AIR,LEFT.........2237912GT17ART, Air-filled, left
TIRE/WHEEL ASSY,RT AIR,RIGHT.......2237913GT17ART, Air-filled, right
TIRE/WHEEL ASSY,RT FOAM,LH.........2237914GT17BRT, Foam-filled, left
TIRE/WHL ASSY,RT AIR,NON-MRK L....2217190GT17CRT, Air-filled, Non-marking, left
TIRE/WHL ASSY,RT FOAM,NON-MKL..............................................................2
217192GT17D
RT, Foam-filled, Non-marking, left
ASSEMBLY, YOKE, RH, Z-45 4WD1257050GT18Aright
ASSEMBLY, YOKE, LH, Z-45 4WD1257049GT18Bleft
O-RING,.103 X 4.737,VITON, 75D.........2102158GT19
MOTOR,PISTON,LC25,6.5 DEG,13T.....2101586GT20
WELDMENT, PIN, 1.5INX3.2IN LG........1237568GT21
Part No. 1273798GT Z-45/25 IC 19
200 Chassis ComponentsApril 2018
201.1 Steer-end Wheels and Hubs, 4WD Models
20 Z-45/25 IC Part No. 1273798GT
200 Chassis Components April 2018
203.1 Steer Axle Linkage - Oscillate Models
Description Qty.Part No.Item
SEAL KIT,STEER CYL (89065)89066GT--for 89065
SCREW,HHC,1/4-20X1,8,ZAG...............4824060GT1
WASHER,FLAT,1/4,USS,ZAG.................4824113GT2
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4
56912GT3
COVER, DRIVE CHASSIS, FRONT.......1217526GT4
BEARING,1.5IDX1.75ODX1.5L,PTFE.....2119619GT5
PIN,1.50DIAX20.00LG,CHAMFER.........154542GT6
SCREW,HHF,3/8-16X2.25,8,ZAG...........11256693GT7
ROD END,.375X3.69,ZAG......................3825019GT8
PIN,1.25DIAX3.75LG,1HOLE.................250742GT9
SCREW,HHC,3/8-16X1,8,ZAG...............4824067GT10
ROD END,.375 X 2.25,ZAG....................21255452GT11
CYLINDER,OSCILLATE,Z45***..............254567GT12
SEAL KIT,CYL,Z45 (54567)....................165791GT--for 54567
VALVE,COUNTERBALANCE,1000 ATM77409GT--
BUSHING,POLYGON,BM2024-12..........41262635GT13
NUT, TL FLG, 3/8-16, G, ZAG.................4824029GT14
PIN,CLEVIS,1.0X2.41,SAE,ZAG............6824127GT15
BEARING,1.00IDX1.25ODX1.00L..........625817GT16
RUE RING,1.0,ZAG................................6824129GT17
PIN,1.25DIAX8.12LG,1HOLE.................236198GT18
CYLINDER,STEER***.............................289065GT19
TIE ROD WELDMENT, Z45/51...............1237703GT20
FORMING, FRONT AXLE BRK..............1215333GT21
CLAMP,2 HOSE,PLASTIC,5/8................478736GT22
SCREW,HHF,1/4-20X2.5,8,ZAG.............2824083GT23
NUT,TL FLG,1/4-20,G,ZAG.....................2824027GT24
WELDMENT, FRONT AXLE, Z45...........2232081GT25
SCREW,HHF,3/8-16X1.75,8,ZAG...........2824093GT26
WASHER,LOCK,3/8,ZAG.......................4824110GT27
Part No. 1273798GT Z-45/25 IC 21
200 Chassis ComponentsApril 2018
203.1 Steer Axle Linkage - Oscillate Models
22 Z-45/25 IC Part No. 1273798GT
200 Chassis Components April 2018
204.1 Non-steer End Wheels and Hubs
Description Qty.Part No.Item
SEAL KIT,MOTOR,LC/KC***106098GT--
ROD,DISCONNECT,OMNI***139966GT--for 139330
CAP,DISENGAGE,OMNI***139967GT--for 139330
O-RING,END COVER,OMNI***139968GT--for 139330
LINING KIT,BRAKE,OMNI***139969GT--for 139330
SEAL KIT,BRAKE,OMNI***139970GT--for 139330
BEARING KIT,OMNI***139971GT--for 139330
SEAL KIT,GEARBOX,OMNI***139972GT--for 139330
O-RING,PIPE PLUG KIT,OMNI***147033GT--for 139330
PIPE PLUG KIT,OMNI***147034GT--for 139330
WHEEL STUD,5/8-18X67MM230849GT--for 139330
COVER, REAR AXLE, METRIC Z45......2216057GT1
SCREW,HHC,1/4-20X1.25,8,ZAG..........4824061GT2
WASHER,FLAT,1/4,USS,ZAG...............12824113GT3
SCREW,HHC,7/16-14X1.5,ZAG.............41273207GT4
WASHER,LOCK,7/16,ZAG.....................41272129GT5
WASHER, .469 X .768 HRD, ZAG..........41257078GT6
SCREW,HHC,1/4-20X1,8,ZAG...............4824060GT7
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................1
56912GT8
replaced 73871
FORMING,BELLY PAN...........................1120269GT9
NUT, TL, 1/4-20, C, ZAG.........................4824024GT10
WHEEL DRIVE W/ BRAKE,57:1***.........2139330GT11
Ref.WHEEL & TIRE ASSY,RR/LF,AIR12refer to 201.1
WASHER,FLAT,5/8,F436,HRD,ZAG.....121256182GT13
SCREW,SHC,5/8-11X1.62,A574,ZAG...121268368GT14
MOTOR,PISTON,LC25,6.5 DEG,13T.....2101586GT154WD Models
Part No. 1273798GT Z-45/25 IC 23
200 Chassis ComponentsApril 2018
204.1 Non-steer End Wheels and Hubs
24 Z-45/25 IC Part No. 1273798GT
200 Chassis Components April 2018
205.1 Non-steer Axle
Description Qty.Part No.Item
COVER, DRIVE CHASSIS, REAR..........1235642GT1
SCREW,HHC,1/4-20X1,8,ZAG...............4824060GT2
WASHER,FLAT,1/4,USS,ZAG.................4824113GT3
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4
56912GT4
SCREW,HHC,3/8-16X2.75,8,ZAG..........21256848GT5
WASHER,FLAT,3/8,USS,ZAG.................61255758GT6
Ref. Traction Manifold7refer 702.1
Ref. Oscillate Valve8refer 206.1
SCREW,HHC,1/2-13X1.25,8,ZAG..........31256843GT9
WASHER,LOCK,1/2,ZAG.......................3824111GT10
WELDMENT, FORMED REAR AXLE.....1232092GT11
BAR,AXLE ROTATION STOP.................2216205GT12
SHIM,AXLE ROTATION STOP,22GA119209GT13as needed
SHIM,AXLE ROTATION STOP,12GA119210GT14as needed
BEARING,1.5IDX1.75ODX1.5L,PTFE.....2119619GT15
PIN,1.50DIAX20.00LG,CHAMFER.........154542GT16
ROD END,.375X3.69,ZAG......................1825019GT17
SCREW,HHF,3/8-16X2.25,8,ZAG...........11256693GT18
NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT19
WASHER,LOCK,3/8,ZAG.......................6824110GT20
SCREW,HHC,3/8-16X2.5,8,ZAG............4824069GT21
Part No. 1273798GT Z-45/25 IC 25
200 Chassis ComponentsApril 2018
205.1 Non-steer Axle
26 Z-45/25 IC Part No. 1273798GT
200 Chassis Components April 2018
206.1 Oscillate Valve
Description Qty.Part No.Item
FORMING, BRACKET, OSC VALVE.......1238345GT1
SCREW,HHC,3/8-16X2.75,8,ZAG..........21256848GT2
VLV,MAN,3 POS/4 WAY,CLOSE CTR*....149768GT3
SEAL KIT,CONTROL VALVE32681GT-3for 49768
SCREW,HHF,1/4-20X2,8,ZAG................21253485GT4
NUT,TL FLG,1/4-20,G,ZAG.....................2824027GT5
CLEVIS YOKE-1/4-28,PLTD W/PIN........121130GT6
NUT,1/4-28,8,ZAG...................................2824041GT7
ROD,THREADED,1/4-28X4,ZAG............11257077GT8
ROD END,BALL JOINT 1/4-28...............181691GT9
BOLT,SHS,1/4-28X4,ZAG.......................11257076GT10
WASHER,FLAT,#10,USS,ZAG................11253185GT11
WASHER,FLAT,#8,SAE,ZAG..................11257390GT12
NUT,NYLOCK,10-24...............................15365GT13
WASHER,FLAT,3/8,USS,ZAG.................21255758GT14
WASHER,LOCK,3/8,ZAG.......................2824110GT15
Part No. 1273798GT Z-45/25 IC 27
200 Chassis ComponentsApril 2018
206.1 Oscillate Valve
28 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
301.1 Turntable Rotator
Description Qty.Part No.Item
SCREW,FHS,3/8-16X1.75,F835,ZAG1259857GT1
SCREW,SHC,1/2-13X4.5,A574,ZAG......41263232GT2
NUT,SERRATED,3/8-16,8,ZAG1257628GT3
LOAD PAD,ENGINE TRAY SUPPORT....150519GT4
SCREW,HHC,5/8-11 X 4.00 GR8 BO....18139865GT5
WASHER,FLAT,5/8,F436,HRD,ZAG1256182GT6
SWITCH,LIMIT,W/RLR ARM,NO/NC**....188356-11103GT7
CONTACTOR,LIMIT SWITCH19491GT--
NECK/HEAD-LIMIT SWITCH (88356)89756GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
SCREW,HHC,3/8-16X1,8,ZAG824067GT8
WASHER,LOCK,.3756021GT9
BRACKET,DRIVE SENSOR,ENABLE.....1237790GT10
SCREW,PHPM,10-32X1.5,ZAG824216GT11
NUT,SERRATED,10-32,ZAG1264261GT12
NUT,TL FLG,1/4-20,G,ZAG.....................1824027GT13
BEARING,SWING CHASSIS..................1101815GT14
SCREW,HHC,5/8-11,4.5,8,ZAG1263142GT15
SCREW,HHF,1/2-13X1.5,8,ZAG1253498GT16
BRACKET,BATTERY MOUNT................1147067GT17
NUT,TL FLG,1/2-13,G,ZAG1251997GT18
SWING DRIVE ASSEMBLY824050GT19
ELBOW,90D,520220-4-448904GT--not included, must order seperately
SEAL KIT, SWING DRIVE824051GT--for 824050
VALVE BLOCK, SWING DRIVE824052GT--for 824050
SCREW,HHF,1/4-20X1,8,ZAG................1824079GT20
WASHER,FLAT,USS,5/16",Y5397GT21
Part No. 1273798GT Z-45/25 IC 29
300 Turntable ComponentsApril 2018
301.1 Turntable Rotator
30 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
302.1 Fuel and Hydraulic Tank Installation
Description Qty.Part No.Item
FORMING, AUX. CABLE , HOSE BRK....1219350GT1
CABLE TIE MOUNT, WINGED...............4105214GT2
SPRING CLIP,3/8-16,.05-.20X.73,ZAG....529868GT3
FORMING, UPPER FUEL TANK BRK.....1238388GT4
SCREW,HHC,3/8-16X.75,8,ZAG1256109GT5
WASHER,LOCK,3/8,ZAG824110GT6
WASHER,FLAT,5/16,USS,ZAG825358GT7
SCREW,HHC,3/8-16 X 16175GT8
Ref: Fuel Cap..........................................19(refer to figure 303.1)
Ref: Fuel Tank.........................................110(refer to figure 303.1)
MOUNT, FUEL TANK..............................1238199GT11
BUMPER,RUBBER,COVERS.................250974GT12
SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT13
WASHER,FLAT,3/8,USS,ZAG1255758GT14
NUT, TL FLG, 3/8-16, G, ZAG824029GT15
FILTER ASSY,INTANK............................1110345GT16Aincludes item 16B
SEAL,FILTER LID147223GT--
KIT,ELEMENT**77353GT16B
FILTER LID,RFM16577354GT--
BREATHER CAP,RFM16577365GT--
FILTER,ELEMENT,BETA(10)=20088917GT--
GASKET,RETURN FILTER-7735394526GT--
ASSEMBLY,HYDRAULIC TANK..............1139960GT17
STRAINER,16 SAE F/24 SAE M101490GT--
GAUGE-SIGHT,LHA-LGTB***21141GT--
PLUG,MAGNETIC,SAE-6***94612GT--
LATCH,FLEXIBLE...................................145363GT18
SCREW,PHPM,10-32X.75,ZAG824215GT19
SCREW,HHF,3/8-16X2.75,8,ZAG824094GT20
NUT,SERRATED,10-32,ZAG1264261GT21
ASSEMBLY, AUX POWER UNIT,12VD.......................................................1
77066GT22
PUMP ASSY (77066)58490GT--
MOTOR,12VDC,7706677069GT--
SOLENOID,7706677071GT--
CHECK VALVE KIT,7706677072GT--
SCREW,HHC,5/16-18 X 1 GR513002GT23
HOSE ASSY,LP GAS..............................1119055GT24
NUT,LOCKING-LG.FLANGE,5/16-1818503GT25
SCREW,HHF,3/8-16X.75,8,ZAG824089GT26
SCREW,HHC,3/8-16X1.25,8,ZAG824068GT27
Description Qty.Part No.Item
SCREW,HHF,1/4-20X1,8,ZAG824079GT28
NUT,TL FLG,1/4-20,G,ZAG824027GT29
NUT,TL JAM,3/8-16,A,ZAG824038GT30
L.P.TANK LATCH.....................................149000GT31
ASSEMBLY, LP TANK MOUNT, Z45.......1220253GT32includes 49000 and 60143
WELDMENT,L.P. TANK MOUNT ***60143GT--
FORMING,LP BRACKET MOUNT..........160139GT33
SCREW, HCC, 3/8-16 X 1.50..................28516GT34
TANK, 7 GAL/33.5 POUND, LP..............153605GT35
Part No. 1273798GT Z-45/25 IC 31
300 Turntable ComponentsApril 2018
302.1 Fuel and Hydraulic Tank Installation
32 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
303.1 Diesel Fuel Tank
Description Qty.Part No.Item
Verify Engine Make and Model BeforeOrdering Fuel Tank and Components
A
Deutz D2011L03 engine have one of twoFuel Tanks, verify tank before ordering
B
CAP,FUEL,DIESEL,1/8"VENT(GRN)......1101726GT1
ASSY, FUEL TANK, 17 GAL, STD,PLASTIC
1273697GT2
(162467GT no longer available), verify tankbefore ordering
SCREW,PHPM,10-32X.50,ZAG..............51251757GT--
CAP, TANK, FUEL SENSOR...................11271772GT--(models without fuel sense)
GASKET, TANK, FUEL SENSOR...........11271773GT--
FITTING,BULKHEAD,3/8NPT,FUELTK54324GT3
FITTING,3/8NPT TO 3/16BARB,90824872GT4
HOSE END,BARB,3/8 MNPT X 5/1654124GT5
ELBOW,130339-6-622348GT6
FITTING,BULKHEAD,1/4NPT,FUELTK54325GT7
ELBOW,90DEG.1/4MPT-1/4 BARB54204GT8
TUBE,FUEL PICKUP,3/8NPTX1/4PT54333GT9
HOSE END,BARB,1/4 MNPTX5/16,ST54437GT10
ASSY, FUEL TANK, 17 GAL, LEGACYPLASTIC.................................................1
1274192GT11
(119798GT no longer available)(includesitems 2, 3 & 9), verify tank before ordering
Part No. 1273798GT Z-45/25 IC 33
300 Turntable ComponentsApril 2018
303.1 Diesel Fuel Tank
34 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
304.1 Function Manifold and Ground Control Box Installation
Description Qty.Part No.Item
COVER,CENTER SWING CHASSIS......1235643GT1
LOCKNUT,ELEC,1/2"..............................16935GT2
WIRE CABLE,14/3 CON.TPEJKT*.........................................756-inches
43956GT3
SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT4check length
WASHER,FLAT,3/8,USS,ZAG1255758GT5
NUT, TL FLG, 3/8-16, G, ZAG824029GT6
SCREW,SHS,1/4-20 X .5 ZINC218466GT7
WASHER,FLAT,1/4,USS,ZAG824113GT8
WASHER,SHOULDER,NYLON218449GT9
BRACKET,CONTROL BOXMOUNTING............................................1
147011GT10
Ref. Ground Control Box.........................111(refer to 305.1, 306.1)
BULKHEAD,TANK SIDE.........................1147017GT12
Ref. Function Manifold............................113(refer to 703.1)
SCREW,HHF,3/8-16X.75,8,ZAG824089GT14
SCREW,HHC,3/8-16X2.75,8,ZAG1256848GT15
SCREW,HHF,3/8-16X1.5,8,ZAG824092GT17
CONN,PLUG 120 AC/15A DOMESTIC...1119403GT18
CONN,RECEP 120AC/15A DOMESTIC119404GT--
PLUG,PWR,UK,16AMP,3PIN,BLK144161GT--(replaced 12153)
PLUG,FUSED,250V,13AMP,U.K.**25388GT--
FUSE,13 AMP,220V PLUG***65737GT--
PLUG,ELECTRICAL,220/50,NOVON6666GT--
CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT19
WEAR PAD,PRIMARY BOOM,NONJIB...........................................................1
50570GT20
SCREW,HHC,1/4-20 X 16888GT21
WASHER,LOCK,.25 6356GT22
BUMPER,RUBBER***.............................134619GT23
WELDMENT,TRANSPORT LOCK..........181834GT24
Part No. 1273798GT Z-45/25 IC 35
300 Turntable ComponentsApril 2018
304.1 Function Manifold and Ground Control Box Installation
36 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
305.1 Ground Control Box, Models with Hour Meter, View 1
Description Qty.Part No.Item
ASSEMBLY,GBOX,Z45 DIESEL.............1218451GT--(complete)
GASKET,GROUND CONTROL BOX......1218090GT--
GROUND CONTROL BOX.....................1218759GT1
SCREW,HHF,1/4-20X.625,8,ZAG1256855GT2
KEYSWITCH,3 POS. W/KEYS***...........196008-SGT3A
KEY SINGLE***83093GT--
BASE,W/3 NC CONTACTS94506GT--
KEYSWITCH,3 POSW/KEYS,LOCKING.................................1
83131GT3B
KEY SINGLE***83093GT--
NUT,RETAINER (96008)85239GT--
WASHER,FLAT,1/4,USS,ZAG824113GT4
NUTSERT,LP KNURLED,1/4-20X.165T107520GT5
CIRCUIT BREAKER, 15A.......................2147090GT6
HOUR METER,10-80 VOLTS***.............119506GT7
LID,GROUND CONTROL BOX...............1139804GT8Decal not included, refer to section one
BUTTON,PUSH,RED MUSHROOMHEAD......................................................1
66812GT9
CONTACT,NC66818GT--
BASE,W/2 NC CONTACTS***73805GT--(includes 2 N.C. contacts)
PLUG, SANTOPRENE .5 BLACK DOME229567GT10(for Diesel models only)
SWITCH TOGGLE ASSY SPDT 2PMNT........................................................1
128204GT11
Engine idle (rpm) select switch; includesboot and hardware (refer to item 10 forlower-level components)
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT12
Primary boom up/down; includes boot andhardware (refer to item 10 for lower-levelcomponents)
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT13
Glow plug switch (Diesel); includes bootand hardware (refer to item 10 forlower-level components)
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT14
Engine start switch; includes boot andhardware (refer to item 10 for lower-levelcomponents)
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT15
Secondary boom up/down; includes bootand hardware (refer to item 10 forlower-level components)
Description Qty.Part No.Item
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT16
Primary boom Ext/Ret; includes boot andhardware (refer to item 10 for lower-levelcomponents)
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT17
Turntable rotate; includes boot andhardware (refer to item 10 for lower-levelcomponents)
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT18
Jib boom up/down; includes boot andhardware (refer to item 10 for lower-levelcomponents)
SWITCH TOGGLE ASSY DPDT 2PMOM.......................................................1
128201GT19
Emergency lowering; includes boot andhardware (refer to item 10 for lower-levelcomponents)
SWITCH TOGGLE ASSY DPDT 3PMOM.......................................................1
128202GT20
Platform rotate; includes boot and hardware(refer to item 10 for lower-levelcomponents)
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT21
Platform level; includes boot and hardware(refer to item 10 for lower-levelcomponents)
PLUG, SANTOPRENE .5 BLACK DOME229567GT22(for Diesel models only)
PLUG,NYLON 1.12 BLACK DOMED......245385GT23
ALARM,STEADY TONE***......................139540GT24
BUTTON,PUSH,BLACK W/SEAL***.......166813GT25
BASE,WITH 2 N.O. CONTACTS***66814GT--(includes 2 N.C. contacts)
CONTACT,N.O.66816GT--
PLUG,NYLON 2.093 BLACK DOMED.....381900GT26
PLUG, SANTOPRENE .5 BLACKDOME.....................................................1
229567GT27
LIGHT,LED IND. RED 12V NH................1824879GT28(for Diesel models only), originalcomponent no longer available
Part No. 1273798GT Z-45/25 IC 37
300 Turntable ComponentsApril 2018
305.1 Ground Control Box, Models with Hour Meter, View 1
38 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
306.1 Ground Control Box, Models with Hour Meter, View 2
Description Qty.Part No.Item
RESISTOR,20 OHMS,25W,ADJ***.........1101010GT1
GROMMET,RUBBER .25 X .50"OD........242646GT2
SCREW,PHPM,10-24X.50,ZAG1256479GT3
LATCH,FLEXIBLE DRAW.......................156053GT5
CLAMP,0.75,#12 X 1/4,RUB CUSH........113268GT6
SCREW,HHF,1/4-20X.75,8,ZAG824078GT7
CIRCUIT BRKR 15A TYPE 2 METAL.....2128829GT8self resetting (RPM solenoid)
SCREW,PHPM,10-32X.50,ZAG1251757GT9
NUT,TL,10-32,A,ZAG824036GT10
ASSY,RELAY SOCKET, AUTO...............434053GT11
RELAY SOCKET,AUTO,RETAINER***--component of 34053
ANGLE,RELAYMNT,W/NUTSERTS,PNT........................1
54534GT12
NUTSERT,1/4-20,STEEL CAD PLTD23404GT--
RELAY,SPDT,12V(AUTO) PLUG IN**.....434052GT13
RELAY SOCKET,AUTO***--
TERM,RELAY N-INSULATED 10-12 G34054GT--
TERM RELAY,N-INSULATE 14-16 GA34055GT--
ASSY,TERMINAL RAIL, Z45IC...............1217812GT14
TERMINAL BLOCK,WIELAND216791GT--
TERMINAL BLOCK END PLATE216793GT--
DIN RAIL,11.25"56994GT--
END STOP, DIN RAIL,SCREW CLAMP74913GT--
JUMPER COMB, 2-WAY,WIELAND74917GT--
WASHER,FLAT,#10,USS,ZAG1253185GT15
MODULE,IGNITION/START,12/24V.......156057GT16
RESISTOR,7.5 OHM,25 WATT,1PCNT....189575GT17
RIVET,STL,STL,P,.125 X .256272GT--
SCREW,HHC,1/4-20 X 312343GT18
WASHER,FLAT,USS,5/16",Y5397GT19
NUT,NYLOCK,1/4-206091GT20
BOLT,SHS,5/16X.375X1/4-20,ZAG1257410GT21
WASHER,SHOULDER,NYLON218449GT22
CIRCUIT BKR 10A TYPE 2 METAL........1128935GT23self resetting (for oil cooler & light packageoptions)
Part No. 1273798GT Z-45/25 IC 39
300 Turntable ComponentsApril 2018
306.1 Ground Control Box, Models with Hour Meter, View 2
40 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
309.1 Turntable Cover, Engine Side
Description Qty.Part No.Item
SCREW,HHF,1/4-20X.75,8,ZAG824078GT1
WASHER,FLAT,.25X1.25X.062,ZAG824119GT2
NUT,TL FLG,1/4-20,G,ZAG824027GT3
HINGE,.375X.120THK.,SLOTTED..........275073GT4
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................5
56912GT5
WELD, COVER SUPPORT LH...............1231601GT6
NUT,TL FLG,5/16-18,G,ZAG...................4824028GT7
SCREW,HHF,1/4-20X1,8,ZAG824079GT8
SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT9
COVER,ENGINE SIDE...........................1139955GT10
WELDMENT,EXHAUST TUBE................1101964GT11
KEEPER,LATCH (45363)........................175076GT12
SCREW,PHPM,10-32X.75,ZAG824215GT13
NUT,SERRATED,10-32,ZAG1264261GT14
BULKHEAD, ENGINE SIDE....................1147018GT15
SCREW,HHC,1/4-20 X 1.258915GT16
RELAY, POWER & FUSE MODULE.......1824023GT18
FUSE, FMX, 60AMP1251508GT--
COVER,PRM FUSE SERVICE PART1251509GT--
SCREW,HHC,1/4-20 X 24266GT19
BRACKET,SWING ENGINECONNECTOR.........................................1
216344GT20
TRIM,EDGE,1/8X3/4 SIDE BULB119218GT21sold by the inches
BULKHEAD, COOLING AIR...................1231563GT24
FORMING,DIAGNOSTIC PORT,Z45......1823817GT25
HOLE PLUG, 3 IN...................................1123572GT26
WASHER, LOCK, .256356GT28
NUT,LOCKING-LRG.FLANGE,3/8-1648425GT29
SCREW,HHC,1/4-20X1.75,8,ZAG824063GT30
WEAR PAD,3 X 1.5 X.625 W/NUTS........181640GT31
FORMING, AUXILARY CABLE MT.........1217430GT32
LOAD PAD,ENGINE TRAY SUPPORT....150519GT33
CLAMP,2 HOSE,PLASTIC,5/8................478736GT34
BRACKET,BATTERY CABLE..................1217518GT35
BOLT,CARRIAGE,3/8-16X1.25,5,ZAG1255757GT36
PUSH RETAINER, 3/8" SCREW.............487684GT37
NUT,TL,3/8-16,C,ZAG824025GT38
STRUT,GAS,200 LB***...........................2106069GT39
BALL STUD**33555GT--
WLDMT, BULKHEAD HINGE MNT, ES...1219080GT40
SCREW,HHC,1/4-20X1,8,ZAG824060GT41
SCREW,HHC,1-8X5,5,ZAG....................1237731GT42
Description Qty.Part No.Item
WASHER,FLAT,1.0,USS,ZAG.................11256469GT43
NUT, TL FLG, 1-8, G, ZAG......................1824031GT44
WASHER,FLAT,3/8,SAE,HRD,ZAG826793GT45
WASHER,FLAT,1/4,USS,ZAG824113GT46
NUT, TL FLG, 3/8-16, G, ZAG824029GT47
Part No. 1273798GT Z-45/25 IC 41
300 Turntable ComponentsApril 2018
309.1 Turntable Cover, Engine Side
42 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
310.1 Turntable Cover, Tank Side
Description Qty.Part No.Item
SCREW,HHC,1/4-20X1,8,ZAG...............5824060GT1
SCREW,HHF,1/4-20X1,8,ZAG................6824079GT2
NUT,TL FLG,1/4-20,G,ZAG824027GT3
HINGE,.375X.120THK.,SLOTTED..........275073GT4
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................5
56912GT5
WLDMT, COVER SUPPORT RH............1231597GT6
NUT,TL FLG,5/16-18,G,ZAG...................4824028GT7
COVER, TANK SIDE...............................1139957GT8
WASHER,FLAT,.25X1.25X.062,ZAG824119GT9
KEEPER,LATCH (45363)........................175076GT10
SCREW,PHPM,10-32X.75,ZAG..............2824215GT11
BOLT,CARRIAGE,3/8-16X1.25,5,ZAG1255757GT12
PUSH RETAINER, 3/8" SCREW87684GT13
NUT,TL,3/8-16,C,ZAG824025GT14
STRUT,GAS,14",200LBS........................2139241GT15
BALL STUD**33555GT--
WLDMT, BULKHEAD HINGE MNT, TS219079GT16
SCREW,HHF,1/4-20X.75,8,ZAG824078GT17
SCREW,HHC,3/8-16X1,8,ZAG...............1824067GT18
HORN,12VDC,SPADE TERMINALS***....181578GT19
WASHER,FLAT,3/8,SAE,HRD,ZAG........1826793GT20
NUT,SERRATED,10-32,ZAG...................21264261GT21
Part No. 1273798GT Z-45/25 IC 43
300 Turntable ComponentsApril 2018
310.1 Turntable Cover, Tank Side
44 Z-45/25 IC Part No. 1273798GT
300 Turntable Components April 2018
311.2 Wire Harness Diagram
Description Qty.Part No.Item
KIT,REPAIR,DEUTSCH PLUG,W/TUBE58253GTA(small kit)
KIT,REPAIR,DEUTSCH CONNECTORS*83129GTB(large kit)
CRIMPER,DEUTSCH,LIGHT DUTY***61794GTC(tool)
KIT, TRC RETROFIT, STNDRD1264822GTDTelematics (includes 1264834)
INSTRN, TRC RETROFIT, STNDRD1264834GT--
HARNESS, PBOX...................................11262313GT1
HARNESS,JOYSTICK............................1218781GT2
HARNESS, JIB OPTION.........................11262643GT3
HARNESS, PBOX, LIFT/DRIVE.............11262315GT4
HARNESS,12V WORK LIGHTS.............1T114627GT5
WIRE,12/3SJEOW,BK-WH-GR/YL...........756-inches
30794GT6
Z-45/25J
HARNESS ASSY,PCON,LOAD SENSE1261296GT7
RELAY,TIME DELAY,2 SEC,30A121847GT--
ASSY,ALC500 HEATER,Z45/Z51...........1219683GT8
HARNESS,GENERATOR,PBOX,Z45/51.1219672GT9
HARNESS, PBOX, PROX KILL...............11262314GT10
PROXIMITY SENSOR***........................127391GT--
ASSY,LS,LOAD SENSE,38.5 IN.............1121848GT11Z45/25J, CE and Australia
HARNESS,JIB SELECT MANIFOLD......1101080GT12
HARN,CABLE,WORK LIGHTS,Z45........1160554GT13Z-45/25 and Z-45/25J
HARNESS,CONTROL CABLE 1,JIB......1217896GT14Z45/25J
HARNESS,CONTROL CABLE 3,JIB......1217897GT15Z45/25J
HARN,CABLE,POWER TO PLAT,Z45J....1217898GT16Z45/25J
ASSEMBLY,FOOT SWITCH....................1227617GT17
HARNESS,LS,PRIM/EXT.......................188725GT18
HARNESS,LS SEC UP/DOWN...............1218684GT19
HARN,POS. AIR SHUTDOWN,Z45IC.....1219681GT20(option)
HARNESS,LS EXTEND PIGTAIL...........1218685GT21
HARNESS, GBOX..................................11262312GT22
SPLICE,PARALLEL,RED,INSULATED36899GT--
DIODE,6 AMP,200 PIV,BULK45782GT--
BATTERY CABLE,POSITIVE,RED.........1218454GT23
BATTERY CABLE,NEGATIVE,BLACK.....1218455GT24
HARNESS,JUMPER,LOADSENSE,GBOX.........................................1
219305GT25
Description Qty.Part No.Item
HARNESS,PLUG,NON-LOADWEIGHING.............................................1
88832GT26
ASSY,240V COLD WEATHER PKG.......1161078GT27A(option)
ASSY,120V COLD WEATHER PKG.......1161079GT27B(option)
BATTERY CABLE,NEGATIVE,APU........1218506GT28
HARNESS,RELAY,LIGHT PKG,Z45/51...1219685GT29
HARNESS,GAUGE,Z45/51.....................1219673GT30
HARNESS,RELAY,GBOX,Z45IC.............11255780GT31
HARNESS,RELAY,OIL COOLER............1220234GT32(option)
HARN,2ND GLOW PLUG,DTZ...............1160681GT33
HARN DEUTZ ENGINE Z45-2012..........1216339GT34
HARN, FUNCTION MANIFOLD,Z45IC....1217957GT35
HARN,SWING CHASSIS,Z45IC/Z51......1217782GT36
HARNESS,LS,D.E. Z45...........................1110160GT37
HARN BRAKE-MS ADAPTER CABLE....1217904GT38
HARN,DRIVE LIGHTS,Z45/Z51.............1219684GT39
HARNESS ASSY,GCON,PLAT PRTY.....11261298GT42
HARN,PBOX,OPA,HW,12V.....................11255555GT43Aoption
PLUG,BLANKING...................................11255030GT43B
HARNESS, PBOX, TILT LED..................11262316GT44
Part No. 1273798GT Z-45/25 IC 45
300 Turntable ComponentsApril 2018
311.2 Wire Harness Diagram
46 Z-45/25 IC Part No. 1273798GT
400 Engine Components April 2018
401.1 Deutz D2011L03i Engine, View 1
Description Qty.Part No.Item
Verify Engine Make and Model BeforeOrdering
--
GUIDE RING,STANDARD35499GT--
SWITCH, OIL PRESSURE 1.5 BAR139624GT--
SENDING UNIT,OIL TEMP SWCH,DTZ111445GT--
PIN, DEUTZ (FOR PN 65849)1259374GT--for 65849
PLUG, DEUTZ (FOR PN 65849)1259375GT--for 65849
CONNECTOR KIT, DEUTZ**65849GT--
MOUNTING BRKT,FRONT HARNESS....1216340GT1
BRACKET,MUFFLER,DEUTZ 3CYL***.....................................................1
101138GT2
EXHAUST PIPE, DEUTZ 3 CYL DSL.....1219668GT3
U-BOLT,5/16 -18 X 2IN**80391GT4
NUT,SERRATED,5/16-18,8,ZAG1255805GT5
MUFFLER,DEUTZ..................................132695GT6
GASKET,EXHAUST29559GT--
CLAMP,EXHAUST,2.00 PLATED............170385GT7
FORMING,OIL FILTER BRACKET.........1235654GT9
SCREW,HHF,1/4-20X.75,8,ZAG.............4824078GT10
SCREW,HHF,3/8-16X.75,8,ZAG.............4824089GT11
FILTER ASSY,HIGH PRESS SAE-12*.....160334GT12
O-RING,FILTER ASSY (60334)***58222GT--
SEAL,FILTER ASSY (60334)***58223GT--
FILTER INDICATOR-(60334)58380GT--
FILTER,ELEMENT,BETA(5)=100060857GT--
FILTER ASY,M PRESS,SAE8,WOIND*...177139GT13
FILTER,ELEMENT,BETA(5)=100060857GT--
ELEMENT-5 MIC, PAPER, W/BYPASS1268229GT--for 1267807
STARTER, 12V.......................................1139709GT14
HEAT SHIELD,DEUTZ STARTER139622GT--
STARTER,DEUTZ,F4L1011F/F3L101170376GT--
SCREW,HHF,M14-2.0X35,DIN6921,10.9,ZAB.91256776GT15
CABLE TIE MOUNT, WINGED...............1105214GT16
MOUNTING BRKT,ELECTRICALPANEL.....................................................1
216343GT17
SPRING CLIP,1/4-20,.025-.15X.5...........256912GT18
SCREW,HHF,1/4-20X1.25,8,ZAG824080GT19
FORMING,ENGINE MOUNT,FL***.........170461GT20
SCREW,HHF,1/2-13X3.5,8,ZAG1256851GT21
SPACER,19.1 ODX13.5 IDX15.9219991GT22
WASHER,VIBRATION ISOLATING101729GT23
WASHER,FLAT,.5X2.25X.188,ZAG1256283GT24
Description Qty.Part No.Item
NUT,TL,1/2-13,C,ZAG1256106GT25
ISOLATOR,ENGINE VIBRATION***........470452GT26
SCREW,PHPM,8-32 X .75,ZAG1253490GT27
NUT,SERRATED,8-32,ZAG1263070GT28
ASSY,FUSE BLOCK,LMI,1 POLE..........1218221GT29
SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT30
SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB1251983GT31
NUT,TL FLG,3/8-16,G,ZAG824029GT32
SCREW,HHF,3/8-16X1.5,8,ZAG.............3824092GT33
CLAMP,HOSE,2.50"***............................345435GT34
HOSE,AIR CLEANER.............................170375GT35
CLAMP,HOSE,3.00"................................130971GT36
WELDMENT,AIR CLEANERBRACKET...............................................1
120240GT37
SCREW,HHC,5/16-18X1,8,ZAG1264101GT38
NUT,TL FLG,5/16-18,G,ZAG824028GT39
AIR CLEANER,NELSON***....................163463GT40
BRKT,AIR CLEANER ORIENTATION**53952GT--
CLIP,AIR CLEANER END CAP***58415GT--
FILTER,AIR***62420GT--
BAFFLE, AIR CLEANER (27915)**65810GT--
FORM,DEUTZ AIR INTAKE BAFFLE.....1235645GT41
BRKT,AIR CLEANERORIENTATION**.....................................1
53952GT42
TUBE,AIR CLEANER INLET..................1101006GT43
Part No. 1273798GT Z-45/25 IC 47
400 Engine ComponentsApril 2018
401.1 Deutz D2011L03i Engine, View 1
48 Z-45/25 IC Part No. 1273798GT
400 Engine Components April 2018
402.1 Deutz D2011L03i Engine, View 2
Description Qty.Part No.Item
Verify Engine Make and Model BeforeOrdering
--
SCREW,HHF,1/2-13X3.5,8,ZAG1256851GT1
NUT,HEX,1/4-2821496GT2
SPACER,19.1 ODX13.5 IDX15.9............4219991GT3
WASHER,VIBRATION ISOLATING101729GT4
WASHER,FLAT,.5X2.25X.188,ZAG1256283GT5
NUT,TL,1/2-13,C,ZAG1256106GT6
WELDMENT,AIR INTAKE TUBE.............1101140GT7
CLAMP,HOSE,8.50 DIA***......................131523GT8
SHEET,RUBBER,AIR INTAKE................133239GT9
FORM,DEUTZ AIR INTAKE BAFFLE.....1235645GT10
FILTER,OIL,DEUTZ F4L1011F...............149924GT11Genie Genuine Part. See PN 1255653 forcompatible aftermarket replacement.
FILTER,OIL,DEUTZ,REPLACEMENT.....11255653GT--Genie Aftermarket Part. Compatible withGenie Genuine Part 49924.
PUMP,FUEL 2011 DEUTZ ***.................1111668GT12
DIPSTICK, OIL (DEUTZ 2011F)***.........189781GT13
FILTER,FUEL/WTR SEP, DTZ 1008.......129560GT14Genie Genuine Part. See PN 1254826 forcompatible aftermarket replacement.
FUEL FILTER W/SEP,DEUTZ,1008........11254826GT--Genie Aftermarket Part. Filter for DeutzF3L 1011F Engine.
FORMING,ENGINE MOUNT,FR***........170460GT15
LEVER,GOVERNOR ACTUATOR**........150787GT16
SCREW,HHF,M6-1.0X12,DIN6921,10237238GT17
SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB1256450GT18
BOLT,SHS,1/4-28X4,ZAG1257076GT19
WASHER,FLAT,M6 PLTD.25926GT20
WASHER,FLAT,M6,DIN125,ZAB825355GT21
THROTTLE LINKAGE,DIESEL***...........194485GT22
CLEVIS YOKE-1/4-28,PLTD W/PIN........121130GT23includes clevis pin and cotter pin
SCREW,HHF,1/4-20X1,8,ZAG824079GT24
SCREW,SHC,M10-1.5X30,DIN912,12.9,ZAB1255666GT25
NUT,TL FLG,1/4-20,G,ZAG824027GT26
SOLENOID,THROTTLE ACTUATORDSL.........................................................1
77402GT27
assy 161087
BRACKET,SOLENOID MOUNT..............1101129GT28
SCREW,HHC,M14 X 40MM,GR 8.8.......922558GT29
WASHER,FLAT,M1449411GT30
BRACKET,SOLENOID MOUNTBRACE**.................................................1
77245GT31
Description Qty.Part No.Item
WASHER,LOCK, M6,ZAB1256457GT--
COVER,FLYWHEEL CASTING..............170381GT32
FORMING,REAR ENGINE MOUNT.......2214846GT33
SCREW,HHF,3/8-16X1.75,8,ZAG...........2824093GT34
ALTERNATOR, DEUTZ F3L10/F4L10*....135586GT35
NUT,TL FLG,3/8-16,G,ZAG824029GT36
COUPLER,15 TOOTH,FBA,SAE8***......1128004GT37
SCREW,HHC,M10-1.5X16,DIN933,10.9,ZAB1257421GT--
CLAMP,RUB CUSH,0.75,#12 X 3/8*.......145454GT38
WASHER,FLAT,M10,ZINC PLTD.22699GT39
MOUNT BRKT,POS.BATTERY CABLE...1216341GT40
WASHER,LOCK,M10,ZAB......................1824142GT41
SCREW,HHF,1/2-13X1.25,8,ZAG1255469GT42
CLAMP,0.75,#12 X 1/4,RUB CUSH........113268GT43
SCREW,HHF,M10-1.5X75,DIN6921,1.....2826008GT44
WASHER,LOCK,M10..............................222700GT45
Part No. 1273798GT Z-45/25 IC 49
400 Engine ComponentsApril 2018
402.1 Deutz D2011L03i Engine, View 2
50 Z-45/25 IC Part No. 1273798GT
400 Engine Components April 2018
418.1 Engine Tray
Description Qty.Part No.Item
FORMING,FUEL PRES.REG MNT........1111699GT1
SCREW,HHC,5/16-18 X 1.2513000GT2
WASHER,FLAT,1/4,USS,ZAG824113GT3
NUT,NYLOCK,5/16-186782GT4
REGULATOR,FUELPRESS,TME27'07...................................1
122246GT5
SCREW,HHC,1/4-20 X 24266GT6
NUT,TL FLG,1/4-20,G,ZAG824027GT7
SCREW,HHC,5/8-11X1.75,8,ZAG..........21260372GT8
WASHER,FLAT,5/8,F436,HRD,ZAG1256182GT9
WASHER,LOCK,5/8,ZAG1257229GT10
EAR, ENGINE TRAY PIVOT...................1107805GT11
PIN,1.00DIAX15.56LG,CHAMFER.........1107803GT12
SCREW,HHC,3/8-16X1.25,8,ZAG824068GT13
WASHER,LOCK,3/8,ZAG824110GT14
ROD END,.375 X 2.25,ZAG....................11255452GT15
SCREW,HHF,3/8-16X1.5,8,ZAG824092GT16
SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT17
NUT,TL FLG,3/8-16,G,ZAG824029GT18
SCREW,HHF,3/8-16X1.75,8,ZAG...........2824093GT19
CLIP, METAL MOUNTING......................199346GT20
SCREW,HHF,1/4-20X.75,8,ZAG.............4824078GT21
SCREW,HHF,3/8-16X.75,8,ZAG.............4824089GT22
FORMING,OIL FILTER BRACKET.........1235654GT23
FILTER ASSY,HIGH PRESS SAE-12*.....160334GT24
O-RING,FILTER ASSY (60334)***58222GT--
SEAL,FILTER ASSY (60334)***58223GT--
FILTER INDICATOR-(60334)58380GT--
FILTER,ELEMENT,BETA(5)=100060857GT--
FILTER ASY,M PRESS,SAE8,WOIND*...177139GT25
FILTER,ELEMENT,BETA(5)=100060857GT--
ASSEMBLY, MED. PRESS. FILTER,1267807GT25A
ELEMENT-5 MIC, PAPER, W/BYPASS1268229GT--for 1267807
WELDMENT, ENGINE TRAY..................1235649GT26
BUMPER,RUBBER,COVERS.................250974GT28
LATCH,FLEXIBLE...................................145363GT29
SCREW,PHPM,10-32X.75,ZAG824215GT30
NUT,SERRATED,10-32,ZAG1264261GT32
FORMING, ENGINE COVER LATCH.....1215593GT33
LANYARD,LYNCH PIN ASSY.................154432GT34
LATCH,DRAW,ADJUSTABLE.................127126GT35
SCREW,HHC,1/4-20X1.5,8,ZAG824062GT36
BRACKET,BATTERY MOUNT................1147067GT37
Description Qty.Part No.Item
BATTERY,12V,1000 CCA GRP 31..........130143GT38
BATTERY HOLD DOWN,GROUP 31......130144GT39
HOOK,BATT HOLD DOWN,10"..............245708GT40
SCREW,HHF,1/2-13X1.5,8,ZAG1253498GT41
SCREW,HHF,1/4-20X1.25,8,ZAG824080GT42
NUT,TL FLG,1/2-13,G,ZAG1251997GT43
SCREW,HHF,1/4-20X4.5,8,ZAG1256853GT44
FORMING, FUEL LINE BRACKET.........1219353GT45
CABLE TIE MOUNT, WINGED...............2105214GT46
SENSOR,LEVEL,4.5 DEG94077GT47AANSI; white ring
LEVEL SENSOR,LS60,YL,2.5X4.5110382GT47BCE with load sense; yellow ring
Part No. 1273798GT Z-45/25 IC 51
400 Engine ComponentsApril 2018
418.1 Engine Tray
52 Z-45/25 IC Part No. 1273798GT
500 Boom Components April 2018
501.1 Boom Pins and Bearings
Description Qty.Part No.Item
PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT1
SCREW,HHC,1/2-13X1.5,8,ZAG1256844GT2
WASHER,LOCK,1/2,ZAG824111GT3
ROD END,.5 X 3.75,ZAG1256267GT4
PIN,2.00DIAX12.88LG,CHAMFER***.....2107859GT5
BEARING,2.0IDX2.25ODX1.50L..........1618720GT6
BEARING,1.5IDX1.75ODX1.5L..............445071GT7
PIN,1.50DIAX7.50LG,1HOLE***.............2107727GT8
BEARING,FL,1.5IDX1.75ODX1.10LG.....454156GT9
PIN,2.00DIAX10.88LG,CHAMFER.........4107588GT10
NUT, TL FLG, 3/8-16, G, ZAG824029GT11
SCREW,HHC,3/8-16X3,8,ZAG1260940GT12
PIN,1.50DIAX13.88LG,2HOLE...............450455GT13
CYLINDER,ELEVATE,Z45/25***.............288203GT18
VALVE, CNTRBAL 3500 PSI, ATM VEN77303GT--for 88203
SEAL KIT,ELEVATE (88203)77521GT--for 88203
PIN,2.00DIAX12.88LG,CHAMFER***.....1107590GT19
Part No. 1273798GT Z-45/25 IC 53
500 Boom ComponentsApril 2018
501.1 Boom Pins and Bearings
54 Z-45/25 IC Part No. 1273798GT
500 Boom Components April 2018
502.1 Boom Linkage
Description Qty.Part No.Item
SCREW,HHF,3/8-16X1.5,8,ZAG824092GT1
NUT, TL FLG, 3/8-16, G, ZAG824029GT2
Ref. Upper Pivot Assembly3(refer to 503.1)
COVER, UPPER PIVOT.........................1237688GT4
SWITCH,LIMIT,W/RLLR ARM,NO/NC*...188356-11163GT5
LS ROT.HEAD W/O LEVER (ZCE01)106427GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
WIRE CABLE,16/4 CON.TPEJKT..........................................396-inches
43960GT6
CLAMPING BLOCK,HOSE***.................294529GT7
BRACKET,HOSE CLAMP PAINTED***....194531PGT8
CLAMPING BLOCK, CABLE, Z45/51.....1128998GT9
UPPER SECONDARY ARMASSY-Z45**.............................................1
110305GT10
HOSE,3/8",FUEL,30R7...........................142941-75GT11
ARC STUD 3/8-16 X 1.63",SS54719GT12
HOSE COVER,UPPER ARM,PAINTED88370PGT13
UPPER LEVEL ARM ASSY,SERV***.....1110306GT14
HOSE COVER,LOWERLEVEL,TOP,PAI.......................................1
50517-SGT15
FORMING, HOSE CLAMP, PAINTED.....170685PGT16
LOWER LEVEL ARM ASSY***...............1110307GT17
WELDMENT,MID PIVOT,MACHINED***106972GT18(decal not included, refer to section 100)
BOOM REST WELDMENT.....................150952-SGT19
SCREW,HHC,1/2-13X1.5,8,ZAG1256844GT20
SCREW,HHC,3/8-16X.75,8,ZAG1256109GT21
WASHER,LOCK,3/8,ZAG824110GT22
WEAR PAD,MID PIVOT***......................1107881GT23
SCREW,HHF,1/4-20X1.75,8,ZAG824082GT24
WASHER,LOCK,1/2,ZAG824111GT25
NUT,TL FLG,1/4-20,G,ZAG824027GT26
CONNECTING LINK, Z45/25..................150479-SGT27
LOWER SECONDARY ARM ASSY***.....1110308GT28bearings included
SWITCH,LIMIT,W/RLLR ARM NO/NC.....188356-11205GT29
NECK/HEAD-LIMIT SWITCH (88356)89756GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
SCREW,PHPM,10-32X1.75,ZAG1256177GT30
NUT,NYLOCK,10-326178GT31
PAD,REST,1"THICK,W/STUDS*.............156849GT32
SCREW,HHF,1/4-20X.625,8,ZAG1256855GT33
CLAMP,0.50,#8 X 1/4,RUB CUSH6833GT34
Description Qty.Part No.Item
HOSE COVER,LOWERLEVEL,BOT,PAI.......................................1
50548PGT35
TRIMLOCK,BLACK,3/16 X 4 INCHES.....21697-400GT36
WEAR PAD,6 X 1.5 X.50,W/INSERT49772GT37
SCREW,HHF,1/4-20X.75,8,ZAG824078GT38
Part No. 1273798GT Z-45/25 IC 55
500 Boom ComponentsApril 2018
502.1 Boom Linkage
56 Z-45/25 IC Part No. 1273798GT
500 Boom Components April 2018
503.1 Upper Pivot Components
Description Qty.Part No.Item
BEARING,2.0IDX2.25ODX1.50L............218720GT1
PIN,1.25DIAX3.37LG,1HOLE.................134276GT2
SCREW,HHC,3/8-16X1,8,ZAG824067GT3
WASHER,LOCK,3/8,ZAG824110GT4
ROD END,.375 X 2.25,ZAG....................11255452GT5
CYLINDER,MASTER,Z45***..................177362GT6
SEAL KIT,MASTER & SLAVE CYL77364GT--for 77362
SCREW,HHC,3/8-16X.75,8,ZAG1256109GT7
PIN,1.25 DIA X 3.19 LG, PLATE.............170671GT8
PIN,1.75DIAX9.25LG,1HOLE.................150542GT9
SCREW,HHF,3/8-16X2,8,ZAG1253478GT10
ROD END,.375X3.69,ZAG......................1825019GT11
NUT, TL FLG, 3/8-16, G, ZAG824029GT12
SCREW,HHC,1/2-13X1.5,8,ZAG1256844GT13
WASHER,LOCK,1/2,ZAG824111GT14
ROD END,.5 X 3.75,ZAG........................21256267GT15
BEARING,POLYGON,BM5120...............41262633GT16
CYLINDER,PRIMARY LIFT....................11266972GT17(includes item 16)
VALVE,COUNTERBALANCE,3800 PSI77014GT--
SEAL KIT,CYL,Z45 (77187&77188)77189GT--1266972
PIN,1.75DIAX11.88LG,CHAMFER.........170534GT18
UPPER PIVOT W/BEARING-Z45/25**....1110309GT19
BUMPER, PLASTIC, 1.25 O.D.55753GT--
BEARING,1.25IDX1.5ODX1.00L............130370GT20
PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT21
SCREW,HHC,1/2-13X1.5,8,ZAG1256844GT22
Ref. Primary and Extension Booms23(refer to 504.1)
COVER, UPPER PIVOT.........................1237688GT24
SCREW,HHF,3/8-16X1.5,8,ZAG824092GT25
Part No. 1273798GT Z-45/25 IC 57
500 Boom ComponentsApril 2018
503.1 Upper Pivot Components
58 Z-45/25 IC Part No. 1273798GT
500 Boom Components April 2018
504.1 Primary and Extension Booms
Description Qty.Part No.Item
WIRE LOOM,1.25"NYLON,HIGHTEMP......................................103-inches
150103GT--
SWITCH,LIMIT,W/RLLR ARM NO/NC.....188356-11205GT1
CONTACTOR,LIMIT SWITCH19491GT--
ROLLER ARM,LIMIT SWITCH***97128GT--
SCREW,PHPM,10-32X2,ZAG1265481GT2
NUT,NYLOCK,10-326178GT3
PIN,1.25DIAX9.38LG,THREADED.........450584GT4
SCREW,HHC,3/8-16X1,8,ZAG824067GT5
WASHER,LOCK,3/8,ZAG824110GT6
ROD END,.375X3.69,ZAG......................1825019GT7
SCREW,HHC,3/8-16X1.25,8,ZAG824068GT8
WEAR PAD,5 X 1.5 X .75 W/NUTS.........734125GT9
SHIM,WEAR PAD,5X 1.5 16GA..............929080GT10
SHIM,SIDE PAD 22GA.42502GT11
WEAR PAD,PRIMARY BOOM,JIB..........154157GT12Z-45/25J
SCREW,HHC,3/8-16X.75,8,ZAG............21256109GT13
WASHER,FLAT,USS,5/16",Y5397GT14
PRIMARY BOOM ASSY,JIB,Z45/25J128639GT15Z-45/25J, bearings and word decalsincluded
WEAR PAD,5 X 1.5 X .625 W/NUTS.......830138GT16
CYLINDER,EXTEND,Z45J***54569GT17Z-45/25J
SEAL KIT (39345)43018GT--for 54063
VALVE,CB.CBBC-LHN@1000***54063GT--for 54569
SEAL KIT CYL.Z45(54569)65790GT--for 54569
VALVE,COUNTERBALNCE,1500 PSI**77410GT--for 54569
WEAR PAD,EXTENSION CYLINDER.....150698GT18
NUT,TL FLG,1/4-20,G,ZAG824027GT19
SCREW,HHF,1/4-20X1.75,8,ZAG824082GT21
SNAP RING,EXTERNAL,1.25,ZAG824164GT22
WASHER,SHIM,1.270X2.130X.062,Z824151GT23
WELDMENT,EXT. BOOM,Z45 JIB128304GT24Z-45/25J
PIN,1.25DIAX6.36LG,2RING..................150546GT25
WEAR PAD,EXTENSION BOOM............150552GT26
FORMING, HOSE CLAMP RETAINER....3128995GT27
CLAMP, PRI, HOSE/CABLE, Z45/51......3128601GT28
BOLT,CARRIAGE,1/4-20X1,5,ZAG.........31256127GT29
SPACER,NYLON,2.00 X 1.33 X.310.......177376GT30
Description Qty.Part No.Item
SPACER,NYLON,2.01 X 1.28 X.135.......177375GT31
SCREW,HHC,3/8-16X1.5,8,ZAG1256118GT32
Part No. 1273798GT Z-45/25 IC 59
500 Boom ComponentsApril 2018
504.1 Primary and Extension Booms
60 Z-45/25 IC Part No. 1273798GT
500 Boom Components April 2018
505.1 Cable Track
Description Qty.Part No.Item
Ref. Primary and Extension Booms1(refer to 504.1)
SCREW,HHC,1/4-20X2.75,8,ZAG1256803GT2
NUT,SERRATED,1/4-20,8,ZAG1256679GT3
NUT,TL FLG,1/4-20,G,ZAG824027GT4
BACKING PLATE, PULLTUBE................1128862GT5
CLAMP, JIB HOSE/CABLE, Z45/51........1128310GT6
CLAMP, JIB HOSE/CABLE, Z45/51........1128311GT7
SCREW,HHF,1/4-20X.75,8,ZAG824078GT8
BOLT,CARRIAGE,1/4-20X.75,5,ZAG824124GT9
SCREW,BHC,1/4-20X.75,F835,ZAG1256124GT10
SPACER,HOSE CLAMP,RUBBER..........454271GT11
NUT,NYLOCK FLG,3/8-16,F,ZAG1274322GT12
TUBE, CABLETRACK ARM, Z40/45......1128309GT13Z-45/25J
COVER,CABLETRACK TRAY,Z40/45.....1128308GT14Z-45/25J
WELDMENT, CABLETRACK TRAY........1139781GT15Z-45/25J
CABLE TRACK, NP400, 23 LINK...........1139702GT16Z-45/25J
REPAIR LINK,7 LINKS NP400-7***111051GT--for 139702
REPAIR LINK,NP400-7***111052GT--for 139702
REPAIR END BRKT SET,NP400-7***111053GT--for 139702
Part No. 1273798GT Z-45/25 IC 61
500 Boom ComponentsApril 2018
505.1 Cable Track
62 Z-45/25 IC Part No. 1273798GT
500 Boom Components April 2018
507.1 Jib Boom and Platform Leveling, Z-45/25J
Description Qty.Part No.Item
Ref. Primary and Extension Booms1(refer to 504.1)
PIN,1.25DIAX6.36LG,2RING..................150546GT2
WASHER,SHIM,1.270X2.130X.062,Z824151GT3
SNAP RING,EXTERNAL,1.25,ZAG824164GT4
PIN,1.25DIAX8.88LG,1HOLE.................150543GT5
SCREW,HHF,3/8-16X1.5,8,ZAG824092GT6
ROD END,.375X3.69,ZAG825019GT7
NUT,TL FLG,3/8-16,G,ZAG824029GT8
PIN,1.25DIAX7.88LG,1HOLE.................2T107883GT9
SCREW,HHF,3/8-16X2,8,ZAG1253478GT10
CLAMP,1.63,#26 X 3/8,RUB CUSH........277181GT11
MACHINING, JIB BOOMWELDMENT**.........................................1
128450GT12
COVER, JIB HOSES/CABLES...............1128454PGT13
CLAMP,JIB HOSE/CABLE,Z45/51..........2128510GT14
BACKING PLATE, HOSE BLOCK, JIB....2128483GT15
BOLT,CARRIAGE,1/4-20X2.75,5,ZAG1256180GT16
NUT,TL FLG,1/4-20,G,ZAG824027GT18
BOLT,CARRIAGE,1/4-20X1,5,ZAG1256127GT19
SCREW,HHC,3/8-16X.75,8,ZAG1256109GT20
WASHER,FLAT,3/8,SAE,HRD,ZAG826793GT21
SPRING CLIP,1/4-20,.025-.15X.556912GT22
WEAR PAD,3 X 1.5 X.625 W/NUTS........181640GT23
CLAMP,TWO HOSE................................1119542GT24
BRACKET,HOSE CLAMP***...................1119536GT25
SCREW,HHF,1/4-20X.75,8,ZAG824078GT26
PIN,1.25DIAX7.00LG,1HOLE.................1T107884GT28
COMPR.LINK,MACHINED,GNDCONTR*..................................................2
61306-SGT29
BEARING,FL,1.25IDX1.5ODX1.25L.......435675GT30
CYLINDER,JIB,Z45,#4 PORTS***..........154994GT31
SEAL KIT (39345)43018GT--for 50480 and 54065
VALVE,COUNTERBALANCE,3800 PSI*50480GT--for 54994
SEAL KIT (54994)65789GT--for 54994
BEARING,FL,1.25IDX1.41ODX1.50L30222GT32
SCREW,HHF,1/4-20X1.5,8,ZAG.............4824081GT33
Ref. Rotator Manifold34(refer to 704.1)
Ref. Platform Rotator...............................135(refer to 508.1)
PIN,1.25DIAX14.45LG,2HOLE...............281175GT36
CYLINDER,SLAVE,Z45***......................177363GT37
Description Qty.Part No.Item
SEAL KIT (39345)43018GT--for 50480 and 54065
VALVE,COUNTERBALANCE,3500***54065GT--for 77363
SEAL KIT,MASTER & SLAVE CYL77364GT--for 77363
PIN,1.25DIAX5.25LG,1HOLE.................1T108075GT38
BEARING,FL,1.25IDX1.5ODX1.25L.......635675GT39
WELDMENT,JIB BELL CRANK,MACH....150466GT40
Part No. 1273798GT Z-45/25 IC 63
500 Boom ComponentsApril 2018
507.1 Jib Boom and Platform Leveling, Z-45/25J
64 Z-45/25 IC Part No. 1273798GT
500 Boom Components April 2018
508.1 Platform Rotation and Support, Z-45/25J
Description Qty.Part No.Item
NUT,NYLOCK,1/4-206091GT1
WASHER,FLAT,USS,1/4"Y6638GT2
SCREW,HHC,1/4-20 X 2.7536294GT3
SCREW,HHF,5/16-18X1.25,8,ZAG.........4824087GT4
CLAMP,1.63,#26 X 3/8,RUB CUSH........177181GT5
WASHER,FLAT,3/8,SAE,HRD,ZAG826793GT6
NUT,TL FLG,5/16-18,G,ZAG824028GT7
FORMING,CABLE GUIDE......................1106163GT8Grommet not included
GROMMET,RUBBER 3 X .19 X 3.5........255067GT--order seperately
PLATE,JIB,ROTATE MANIFOLD.............1110671GT9
SCREW,HHF,1/4-20X.5,8,ZAG824077GT10
ROTATOR,PLAT,Z45J/Z51J233715GT11
SEAL AND BRG KIT,4.5K ROTATOR233745GT--for 233715
BEARING,FL,1.25IDX1.41ODX1.50L30222GT--for 233715
SCREW,BLEEDER,M5X0.888516GT--for 233715
SCREW,HHC,3/8-16X.75,8,ZAG............61256109GT12
WELDMENT,PLATFORM SUPPORT.....154510-SGT13for models with the Platform Overloadoption refer to 508.1
WELDMENT,PLATFORM SUPPORT61998PGT--jib models with platform overload option
SCREW,HHC,3/4-10X9.5,8,ZAG............11273205GT14
WASHER,FLAT,.75,SAE,HRD,ZAG1256863GT15
NUT,TL,3/4-10,C,ZAG.............................11257458GT16
Ref. Jib Manifold17(refer to 704.1)
Part No. 1273798GT Z-45/25 IC 65
500 Boom ComponentsApril 2018
508.1 Platform Rotation and Support, Z-45/25J
66 Z-45/25 IC Part No. 1273798GT
600 Platforms April 2018
601.1 Platform Components (to SN Z452516M-6364)
Description Qty.Part No.Item
NUT, TL FLG, 3/8-16, G, ZAG824029GT1
SCREW,HHF,3/8-16X1,8,ZAG824090GT3
Ref. Platform Controls4(refer to 602.1 and 603.1)
ASSEMBLY,FOOT SWITCH....................1227617GT5
CONN PLUG 4 WAY ENDCAP DT119058GT--
SCREW, SHC, M4-0.7X8, DIN912,1257248GT--
WASHER, LOCK, M4, SS1257249GT--
KIT, FASTENER, FOOTSWITCH............11257483GT--(includes 1 each 1257248 and 1 each1257249)
FOOT SWITCH,20A IP65227564GT--
WIRE CABLE,16GA/4 CON.TPE JKT*43960-6950GT--
BOOT,PLUG 4 WAY73739GT--
SCREW,PHPM,10-24X1,ZAG1256460GT6
SPRING CLIP,10-24,.025-.125X.468,ZAG73575GT7
SCREW,HHF,1/4-20X.75,8,ZAG824078GT8
SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT10
COVER, FOOT SWITCH, LARGE..........1147121GT11
STEP PLATFORM ENTRY PAINTED.....173610P-SGT12
FLOORING, 6'FT PLATFORM................173477PGT13A(sold seperately)
WELDMNT,6 FT PLATFORM..................173900GT14A(decals not included, refer to section one)
PLATE,PLATFORM DECALS***.............173574PGT16(decals not included, refer to section one)
MANUAL BOX W/DECALS***.................144743GT17AUSA/Canada/Australia
BOX,INSTRUCTION STORAGE24514GT17BEurope/Asia/South America (decalrequired; refer to Section100)
CLAMP,1.25X.5 RUBBER-CUSHION.....256424GT18
19
Ref. Platform Support--jib models (refer to 508.1)
SLIDING MIDRAIL KIT,PTD....................1102992GT20(includes fasteners)
Part No. 1273798GT Z-45/25 IC 67
600 PlatformsApril 2018
601.1 Platform Components (to SN Z452516M-6364)
68 Z-45/25 IC Part No. 1273798GT
600 Platforms April 2018
601.2 Platform Components (from SN Z452516M-6365)
Description Qty.Part No.Item
REF. PLATFORM CONTROL BOX.........11(refer to 602.1 and 603.1)
ASSEMBLY,FOOT SWITCH....................1227617GT2
CONN PLUG 4 WAY ENDCAP DT119058GT--
KIT, FASTENER, FOOTSWITCH............11257483GT--(includes 1 each 1257248 and 1 each1257249)
FOOT SWITCH,20A IP65227564GT--
WIRE CABLE,16GA/4 CON.TPE JKT*43960-6950GT--
BOOT,PLUG 4 WAY73739GT--
SCREW,PHPM,10-24X1,ZAG.................21256460GT3
SPRINGCLIP,10-24,.025-.125X.468,ZAG.............2
73575GT4
COVER, FOOT SWITCH, LARGE..........1147121GT5
SCREW,HHF,1/4-20X.75,8,ZAG...........23824078GT6
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG..............23
56912GT7
FLOORING, 72X30 PLATFORM.............11267746GT8
WELDMENT, SIDE-ENTRY PLATFORM,6'.............................................................1
1265826GT9
SLIDING MIDRAIL ASSY-STD...............112448GT10
U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................2
1251600GT11
CLAMP,1.25X.5 RUBBER-CUSHION.....256424GT12
PLATE,DECAL,PLATFORM***................173574GT13
BOX,INSTRUCTION STORAGE.............124514GT14
REF. PLATFORM SUPPORT..................115(refer to 916.1)
LATCH, SWING GATE............................11267747GT16
BUMPER,BATTERY BOX & RAILS........243392GT17
NUT,TL FLG,1/4-20,G,ZAG...................12824027GT18
SCREW,HHF,1/4-20X.625,8,ZAG.........121256855GT19
WELDMENT, SWING GATE...................11265397GT20
HINGE, SPRING, LONG LEG................1104804GT21
BUMPER, PLASTIC, 1.25 O.D................255753GT22
BOLT,CARRIAGE,1/4-20X.75,5,ZAG......2824124GT23
NUT,SERRATED,1/4-20,8,ZAG...............21256679GT24
Part No. 1273798GT Z-45/25 IC 69
600 PlatformsApril 2018
601.2 Platform Components (from SN Z452516M-6365)
70 Z-45/25 IC Part No. 1273798GT
600 Platforms April 2018
602.1 Platform Control Box, View 1
Description Qty.Part No.Item
ASSEMBLY,PBOX,Z45 GAS...................1218447GT--(complete) (includes Assy 218445 andGasket p/n 81488)(refer to section 1 fordecal)
ASSEMBLY,PLATFORM CONTROLBOX.........................................................1
218445GT--
GASKET,PLATFORM CONTROL BOX....181488GT--
BUTTON,PUSH,BLACK W/SEAL***.......166813GT1
BASE, W/1 N.O. CONTACTS***66815GT--includes 1 N.O. contact
CONTACT,N.O.***66816GT--
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT2
Platform Level; includes boot and hardware
SCREW T-SWITCH PH/PH 6-32X1/4128578GT--
SWITCH TOGGLE SPDT 2P MNT SHDR128584GT--
BOOT,TOGGLE SWITCH,SHORT*27246GT--
SWITCH TOGGLE ASSY DPDT 3PMOM.......................................................1
128202GT3
Platform Level; includes boot and hardware(refer to item 2 for included components)
Ref. JOYSTICK CONTROLLER,MULTI-AXIS
4
(refer to 604.1)
SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1
128200GT5
Primary Boom Ext/Ret; includes boot andhardware (refer to item 2 for includedcomponents0
PLUG,SANTOPRENE .5 BLACKDOME.....................................................5
229567GT6
LIGHT,LED IND. RED 12V NH................1824879GT7(tilt sensor)
Ref. JOYSTICK CONTROLLER,SINGLE-AXIS
8
(refer to 604.1)
SWITCH TOGGLE ASSY SPDT 2PMNT........................................................1
128204GT9
Emergency Lowering; includes boot andhardware (refer to item 2 for includedcomponents)
SWITCH TOGGLE ASSY SPDT 2PMNT........................................................1
128204GT10
Drive Speed; includes boot and hardware(refer to item 2 for included components)
SWITCH TOGGLE ASSY SPDT 2PMNT........................................................1
128204GT11
Engine Start; includes boot and hardware(refer to item 2 for included components)
SWITCH TOGGLE ASSY SPDT 2PMOM.......................................................1
128203GT12A
Glow Plug (Diesel models); includes bootand hardware (refer to item 2 for includedcomponents)
Description Qty.Part No.Item
BUTTON,PUSH,RED MUSHROOMHEAD......................................................1
66812GT13
BOOT(BELLOWS),E-STOP,BLACK146478GT--
CONTACT,NC66818GT--
BASE,W/3 NC CONTACTS94506GT--
Ref. JOYSTICK CONTROLLER,MULTI-AXIS
14
(standard) (refer to 604.1)
LIGHT,LED IND. RED 12V NH................1824879GT15(drive enable)
SWITCH TOGGLE ASSY SPDT 2PMNT........................................................1
128204GT16
Drive Enable; includes boot and hardware(refer to item 2 for included components)
SCREW,PHIL,PHM,10-32 X .5,SSTL54365GT17
CLAMP,0.75,#12 X 1/4,RUB CUSH........313268GT18
NUT,NYLOCK,10-326178GT19
SWITCH TOGGLE ASSY SPDT 2PMNT........................................................1
128204GT20
Engine idle (rpm) select switch; includesboot and hardware (refer to item 2 forincluded components)
PLUG,SANTOPRENE .5 BLACK DOME229567GT21Diesel models
ALARM,WARBLE TONE 5-30 VDC***.....145383GT22Does not include 72326 nut
NUT - PLASTIC,RING FOR ALARMS72326GT--
BRACKET,POWER TO PLAT, DOM........181096GT23
CONN. SQZ, 1/2 NPT .38-50, SM..........27056GT24
LOCKNUT,ELEC,1/2"6935GT--
SCREW,PHPM-ST,8-32X.50,TYPE F,ZAG1257296GT25
WASHER,FLAT,#8,SAE,ZAG1257390GT--
NUT, TL FLG, 3/8-16, G, ZAG824029GT27
T-BOX, 2.75 X 4.5 X 2.0**.......................110775GT28
COVER,GFCI,HORIZONTAL,WEATHER74006GT29
OUTLET,110V GFCI***13585GT--USA/Canada
RECEPTACLE, 120VAC, 20A, GFCI80543GT--USA/Canada
BRACKET,POWER TO PLAT, UK...........181570GT30
SVC KIT,UKRECEPT.REPLACEMENT......................1
T112563GT31
Europe
SCREW,FHPM,6-32X.75,ZAG................21253489GT--
SCREW,PHPM-ST,8-32X.50,TYPEF,ZAG......................................................4
1257296GT--
PLATE,UK POWER TO PLATFORM33629GT--
KIT,GASKET,UK POWER TO PLAT.33724GT--
GASKET,COVER,GFCI,WEATHERPROOF74052GT--
Part No. 1273798GT Z-45/25 IC 71
600 PlatformsApril 2018
602.1 Platform Control Box, View 1
Description Qty.Part No.Item
BRACKET,POWER TO PLAT, DOM.81096GT32
COVER,BLANK.......................................110777GT33
GASKET, UK POWER TO PLAT81458GT--
SCREW,HHF,3/8-16X1,8,ZAG824090GT34
PLATFORM CONTROL BOX,Z45...........1216787GT35
SCREW PH M5-0.8X20 DIN 7500CE139338GT36
NUT HEX M5-0.8 CLASS 8 ZINC104030GT37
SCREW,HHC,1/4-20 X .756090GT38
WASHER,FLAT,USS,1/4"Y6638GT39
NUTSERT,1/4-20,STEEL CAD PLTD......423404GT40
LID,PLATFORM CONTROL BOX............1139974GT41
SCREW,PHILLIPS,PHM,6-32 X .5..........249820GT42
SWITCH TOGGLE ASSY DPDT 3P MOM128202GT43Jib boom up/down switch (if equipped)
SCREW T-SWITCH PH/PH 6-32X1/4128578GT--
SWITCH TOGGLE SPDT 2P MNT SHDR128584GT--
BOOT,TOGGLE SWITCH,SHORT*27246GT--
72 Z-45/25 IC Part No. 1273798GT
600 Platforms April 2018
602.1 Platform Control Box, View 1(continued)
This Page Intentionally Left Blank
Part No. 1273798GT Z-45/25 IC 73
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602.1 Platform Control Box, View 1(continued)
74 Z-45/25 IC Part No. 1273798GT
600 Platforms April 2018
603.1 Platform Control Box, View 2
Description Qty.Part No.Item
SCREW,PHIL,PHM,10-32 X .5,SSTL54365GT1
NUT,NYLOCK,10-326178GT2
SCREW,PHILLIPS,PHM,10-32 X .3849818GT3
NUT,LP NYLOCK,10-3214392GT4
RELAY,SPDT,12V(AUTO) PLUG IN**.....234052GT5
TERMINAL STRIP..................................156663GT6
ASSY,RELAY SOCKET, AUTO...............234053GT7
RIVET,STL,STL,P,.125 X .25..................26272GT8
CLAMP,0.75,#12 X 1/4,RUB CUSH........313268GT9
BRACKET,PBOX WIRE SUPPORT........1119644GT10
SCREW,PHILLIPS,PHM,10-32 X .549819GT11
ASSY PCB ALC500 Z45/51-2012...........1218530GT12
STANDOFF,6-32 X 3/8L X 1/4 HEX......1081550GT13
SCREW,PHIL,PHM,6-32 X 1/4 SS81551GT14
PLUG,NYLON .313 BLACK DOMED......230996GT15
PLUG, NYLON .250 BLACK DOMED.....242781GT16
Part No. 1273798GT Z-45/25 IC 75
600 PlatformsApril 2018
603.1 Platform Control Box, View 2
76 Z-45/25 IC Part No. 1273798GT
600 Platforms April 2018
604.1 Joysticks
Description Qty.Part No.Item
JOYSTICK,2 AXIS,DEUTSCH101174GT--OEM joystick (calibration required afterreplacement)
JOYSTICK,DUAL AXIS W/KNOB101174HGT--aftermarket joystick (calibration requiredafter replacement)
JOYSTICK,1 AXIS,DEUTSCH101175GT--OEM joystick (calibration required afterreplacement)
JOYSTICK,SINGLE AXIS W/KNOB101175HGT--aftermarket joystick (calibration requiredafter replacement)
JOYSTICK,1 AXIS ROCKER,DEUTSCH101005GT--OEM joystick (calibration required afterreplacement)
JOYSTICK,SINGLE AXIS W/STEER101005HGT--aftermarket joystick (calibration requiredafter replacement)
TERM,AMP MTE,SOC,22-26 GA BULK83098GT--
HARN JOYSTICK ADAPTOR JS100119613GT--6-pin to 7-pin adapter (for 101174, 101175,101005)
KIT, ISOLATION, 3 JOYSTICK1269501GTZ
KNOB,JOYSTICK, 62390/62391............162392GT1
SCREW, PHM, #6-32 X .625 ZINC.........1T112626GT2
BOOT,JOYSTICK....................................1139598GT3
SPRING,JOYSTK CENTR,62390/91......14no longer available from supplier
COLLAR,JOYSTICK,CENTER...............1119915GT5
SEAL, CONNECTOR (DTJOYSTICKS)...........................................1
128000GT6
SLEEVE,CONNECTOR,DTJOYSTICKS............................................1
128001GT7
KNOB,ROCKER JOYSTICK 75565........175449GT8
SUPPORT,SENSOR,JOYSTICK.............175448GT9
SWITCH SHIELD,ROCKJOYSTK75565........................................1
75447GT10
SPRING,SWITCH CENTERING,75565...175446GT11
ROCKER ASSY.,MAGNETIC 75565.......175445GT12
ROCKER,RETAINER, 75565..................175444GT13
BOOT, ROCKER JOYSTICK 75565........175443GT14
Part No. 1273798GT Z-45/25 IC 77
600 PlatformsApril 2018
604.1 Joysticks
78 Z-45/25 IC Part No. 1273798GT
700 Manifolds and Pumps April 2018
702.1 4WD Traction Manifold
Description Qty.Part No.Item
MANIFOLD, TRACTION, 4WD236278GT--Complete
VALVE,FLOW DIVIDER/COMBINER......152726GT1AA, Controls flow to flow divider/combinervalves 2 and 4
SEAL KIT, VALVE84135GT--for 52726
VALVE, FLOW DIVIDER COMBINER.....162252GT2AB, Controls flow to non-steer end drivemotors in forward
SEAL KIT, VALVE84135GT--for 62252
ORIFICE, PLUG, 1.2MM (.047IN)...........1219425GT3AC, Drive circuit
VALVE, FLOW DIVIDER COMBINER.....162252GT4AD, Controls flow to steer end drive motorsin forward and reverse
SEAL KIT, VALVE84135GT--for 62252
PLUG,ORIFICE,1.00MM(.039IN)............177186GT5AE, Drive circuit
VALVE,CHECK,5 PSI..............................127836GT6AF, Non-steer end drive motor circuit
SEAL KIT, VALVE, #10110194GT--for 27836
VALVE, SOLENOID, 2 POS 3 WAY.........1161534GT7AG, Braking
RELIEF VALVE, 250 PSI.........................1218121GT8AH, Charge pressure circuit
SEAL KIT, VALVE, #10110194GT--for 218121
VALVE, SOLENOID, 2 POS 3 WAY.........1161534GT9AI, 2-speed motor shift
COIL,SOLENOID VALVE,20W122148GT--for 218125
NUT KIT W/COIL ORINGS237235GT--for 218125
SEAL KIT,VALVE237236GT--for 218125
CHECK VALVE,BALL TYPE,NORMAL....1231037GT10AJ, Steer end drive motor circuit
SEAL KIT, VALVE74902GT--for 231037
CHECK VALVE,BALL TYPE,NORMAL....1231037GT11AK, Steer end drive motor circuit
SEAL KIT, VALVE74902GT--for 231037
CHECK VALVE,BALL TYPE,NORMAL....1231037GT12AL, Non-steer end drive motor circuit
SEAL KIT, VALVE74902GT--for 231037
Description Qty.Part No.Item
CHECK VALVE,BALL TYPE,NORMAL....1231037GT13AM, Non-steer end drive motor circuit
SEAL KIT, VALVE74902GT--for 231037
VALVE,CHECK***...................................127807GT14AN, 2 speed motor shift circuit
SEAL KIT, VALVE, #4110200GT--for 27807
PLUG-ORIFICE 0.031 INCH...................177162GT15AO, Brake circuit
VALVE,CHECK,5 PSI..............................127836GT16AP, Steer end drive motor circuit
SEAL KIT, VALVE, #10110194GT--for 27836
SHUTTLE VALVE, HOT OIL....................1218127GT17AQ, Charge pressure circuit that directshot oil out of low pressure side of drivepump and allows low pressure flow pathfor brake release and 2-speed motor shift
SEAL KIT, VALVE 8412984137GT--for 218127
PLUG,ORIFICE,1.00MM(.039IN)............177186GT18AR, Drive circuit
Part No. 1273798GT Z-45/25 IC 79
700 Manifolds and PumpsApril 2018
702.1 4WD Traction Manifold
80 Z-45/25 IC Part No. 1273798GT
700 Manifolds and Pumps April 2018
703.1 Function Manifold
Description Qty.Part No.Item
MANIFOLD,FUNCTION,IC219436GT--Complete
VALVE,SOLENOID 3 POS.4 WAY***39346GT1BM, Platform level up/down (valve with nutand spacer only)
SEAL KIT, VALVE44229GT--
COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)
VALVE,SOLENOID 3 POS.4 WAY***39346GT2CG, Platform rotate left/right and jib boomup/down (valve with nut and spacer only)
SEAL KIT, VALVE44229GT--
COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)
VALVE,FLOW REGULATOR, 2.0 GPM*62346GT3BZ, Primary boom extension circuit
SEAL KIT, VALVE44228GT--
VALVE,SOLENOID,2POS 3 WAY***62815GT4CA, Primary boom extend (valve with nutand spacer only)
SEAL KIT, VALVE52371GT--
COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)
VALVE,PROP,3 POS,4-WAY***94614GT5BY, Primary boom up/down (valve with nutand spacer only)
SEAL KIT, VALVE44229GT--
COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)
VALVE,DIFF SENSING,160 PSI94616GT6BG, Meters flow to functions
SEAL KIT, VALVE62337GT--
VALVE,PROPORTIONAL 3 POS 4 WY*107816GT7BP, Turntable rotate left/right (valve withnut and spacer only)
SEAL KIT, VALVE44229GT--
COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)
VALVE,PROP,3 POS,4-WAY***94614GT8BU, Secondary boom up/down (valve withnut and spacer only)
SEAL KIT, VALVE44229GT--
COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)
VALVE,SOLENOID,3POS 4WAY44168GT9BF, Steer left/right (valve with nut andspacer only)
SEAL KIT, VALVE44229GT--
COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)
Description Qty.Part No.Item
VALVE,RELIEF,2100 PSI***101277GT10BV, Secondary boom down
SEAL KIT, VALVE44227GT--
CONN,520120-4-6***48912GT11
ORIFICE DISC,.046",GREEN47092GT12CF, Secondary boom down circuit (locatedunder fitting)
NIPPLE,DIAGNOSTIC,#448997GT13Testing
DIAGNOSTIC FEMALE Q-DSCNT20224GT--
VALVE-CHECK, #4 SAE, 5 PSI*52907GT14BT, Differential sensing circuit,secondaryboom down
SEAL KIT,52907,SIZE 4, 2 WAY62341GT--
VALVE,CHECK,5 PSI**44178GT15BW, Secondary boom circuit
SEAL KIT, VALVE44224GT--
VALVE-CHECK, #4 SAE, 5 PSI*52907GT16BS, Differential sensing circuit, secondaryboom up
SEAL KIT,52907,SIZE 4, 2 WAY62341GT--
VALVE,FLOW REG., 2.0 GPM,GS6852369GT17BB, Steer circuit
SEAL KIT, VALVE44225GT--
VALVE-RELIEF,3200 PSI52906GT18BA, System relief
SEAL KIT, VALVE44225GT--
VALVE,SHUTTLE826779GT19BO, Turntable rotate circuit
VALVE-CHECK, #4 SAE, 5 PSI*52907GT20BQ, Differential sensing circuit, turntablerotate
SEAL KIT,52907,SIZE 4, 2 WAY62341GT--
VALVE-CHECK, #4 SAE, 5 PSI*52907GT21CB, Differential sensing circuit,primaryboom retract
SEAL KIT,52907,SIZE 4, 2 WAY62341GT--
VALVE-CHECK, #4 SAE, 5 PSI*52907GT22BC, Differential sensing circuit, platformrotate left / jib boom up
SEAL KIT,52907,SIZE 4, 2 WAY62341GT--
VALVE-CHECK, #4 SAE, 5 PSI*52907GT23BD, Differential sensing circuit,platformrotate right / jib boom down
SEAL KIT,52907,SIZE 4, 2 WAY62341GT--
VALVE,FLOW CONTROL, 0.1GPM*62324GT24BX, Differential sensing circuit,primaryboom up/down
SEAL KIT, VALVE44228GT--
VALVE,CB.CBBC-LHN@1000***54063GT25CD, Primary boom down circuit
Part No. 1273798GT Z-45/25 IC 81
700 Manifolds and PumpsApril 2018
703.1 Function Manifold
Description Qty.Part No.Item
SEAL KIT (39345)43018GT--
VALVE, COMPENSATOR, 80 PSI110180GT26BR, Turntable rotate circuit
SEAL KIT, VALVE44225GT--
VALVE,SHUTTLE44216GT27CE, Differential sensing circuit,primaryboom up/down
SEAL KIT-FOR PN.44216 & 82677944235GT--
VALVE,FLOW CONTROL,.4 GPM94618GT28BE, Platform rotate / jib boom circuitprimary boom up/down
SEAL KIT, VALVE44228GT--
VALVE,NEEDLE,FINE ADJUSTMENT**101055GT29BN, Platform level circuit (to SN 7660)
SEAL KIT, VALVE44228GT--
VALVE RELIEF,2500PSI(88513)**101114GT30ABH, Platform level circuit
SEAL KIT, VALVE44227GT--
VALVE,RELIEF,3000PSI,GS68PUMP152374GT30BBH, Platform level circuit (from SN 7661)
SEAL KIT, VALVE44227GT--
VALVE-CHECK, #4 SAE, 5 PSI*52907GT31BK, Differential sensing circuit,platformlevel up
SEAL KIT,52907,SIZE 4, 2 WAY62341GT--
VALVE-CHECK, #4 SAE, 5 PSI*52907GT32BL, Differential sensing circuit,platform leveldown
SEAL KIT,52907,SIZE 4, 2 WAY62341GT--
VALVE,SOLENOID,2POS 3 WAY***62815GT33CC, Primary boom retract (valve with nutand spacer only)
SEAL KIT, VALVE52371GT--
COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)
VALVE,SHUTTLE44216GT34BI, Platform level circuit
SEAL KIT-FOR PN.44216 & 82677944235GT--
VALVE,CHECK,DUAL PILOT,135 PSI101958GT35BJ, Platform level circuit
SEAL KIT, VALVE44229GT--
82 Z-45/25 IC Part No. 1273798GT
700 Manifolds and Pumps April 2018
703.1 Function Manifold(continued)
This Page Intentionally Left Blank
Part No. 1273798GT Z-45/25 IC 83
700 Manifolds and PumpsApril 2018
703.1 Function Manifold(continued)
84 Z-45/25 IC Part No. 1273798GT
700 Manifolds and Pumps April 2018
704.1 Jib and Platform Rotate Manifolds
Description Qty.Part No.Item
VALVE-SOLENOID,2POS 3WAY,JIB**89862GT1AG, Platform rotate left/right and jib boomup/down, for 88786, does not include thecoil or nut, 104759 or 44174
COIL,12VDC #8 DTSCH IP69 ECOIL104759GT--
NUT-COIL SHORT44174GT--
SEAL KIT,SOLENOID VALVE, SV0789864GT--
VALVE,SOLENOID, 2POS/3WAY***52897GT1BG, Platform rotate left/right and jib boomup/down, for 1256670, does not includethe coil or nut, 104759 or 44174
COIL,12VDC #8 DTSCH IP69 ECOIL104759GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE52371GT--
MANIFOLD,JIB SELECT W/QD PLUG1256670GT2includes item 1, replaced 88786
COIL,12VDC #8 DTSCH IP69 ECOIL104759GT--
NUT-COIL SHORT44174GT--
SEAL KIT, VALVE52371GT--for 52897
VALVE,SOLENOID, 2POS/3WAY***52897GT--
VALVE - COUNTERBALANCE**............162506GT3E and F, Platform rotate circuit
SEAL KIT (39345)43018GT--for 62506
MANIFOLD,ROTATOR,CB***..................173807GT4includes item 3
SEAL KIT (39345)43018GT--
O-RING, ROTATOR MANIFOLD62507GT--for 62507
VALVE - COUNTERBALANCE**62506GT5
BRACKET,BOX46018PGT--
Part No. 1273798GT Z-45/25 IC 85
700 Manifolds and PumpsApril 2018
704.1 Jib and Platform Rotate Manifolds
86 Z-45/25 IC Part No. 1273798GT
700 Manifolds and Pumps April 2018
705.1 Pumps
Description Qty.Part No.Item
BRACKET,PUMP MOUNTING................1216342GT1
CLAMP,2 HOSE,PLASTIC,5/8................478736GT2
SCREW,HHC,1/4-20X1.75,8,ZAG824063GT3
WASHER,FLAT,1/4,USS,ZAG824113GT4
NUT,TL FLG,1/4-20,G,ZAG824027GT5
SCREW,PHPM SEMS ET,10-24X.75,Z...21251567GT6
WASHER,FLAT,#10,USS,ZAG................21253185GT7
SCREW,SHC,3/8-16X1,A574,ZAG.........21256350GT8
WASHER,LOCK,3/8,ZAG.......................2824110GT9
PUMP,PIGGBACK,11CC,11TOOTH***...............................................1
81013GT10
SEAL KIT,11 TOOTH PUMP***81669GT--for 81013
O-RING,2-042 N674-70***......................143683GT11
SCREW,HHF,1/2-13X1.25,8,ZAG...........21255469GT12
PUMP,PISTON,49CC***..........................177788GT13
KIT,CHARGE PUMP101294GT--
CONTROLLER W/O COILS (77788)106835GT--
O-RING,STEM,EATON106836GT--
NUT,STEM,EATON***106837GT--
SPACER,EATON PUMP SHAFT SEAL**107813GT--check pump date code, for pumps after031505
SEAL,SHAFT,EATON PUMP***107814GT--
SNAP RING,PUMP SHAFT SEAL***107815GT--
KIT,PUMP SHAFT SEAL W/INST***107842GT--includes PNs 107812, 107813, 107814,107815
KIT,CHARGE PUMP HOUSING128423GT--
O-RING,2-042 N674-70***43683GT--
SEAL KIT,PUMP SHAFT (EATON)***58431GT--check pump date code, if after 031505,must also order 107813 qty 1
HOSE ASM-JCAF310-06-4182431GT--
COIL,DUAL,12V DEUT,49CC PUMP**88957GT--includes two coils
WASHER,FLAT,3/8,SAE,HRD,ZAG........2826793GT14
Part No. 1273798GT Z-45/25 IC 87
700 Manifolds and PumpsApril 2018
705.1 Pumps
88 Z-45/25 IC Part No. 1273798GT
800 Hydraulic Hoses and Fittings April 2018
801.1 Function Manifold, View 1
Description Qty.Part No.Item
SLEEVE,NYLON,1.42 ID48767-2000GT--
SLEEVE,NYLON,.86 ID48773-2000GT--
SLEEVE,NYLON,.86 ID48773-2800GT--
HOSE ASSY,1/4,90 FEM,STR FEM.......249118-2508GT1(Components: 48800, 48811, 48751 @ 23inches)
HOSE ASSEMBLY,1/4"...........................249120-13081GT2(Components: 48800, 48810, 48751 @ 129inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-4878GT3(Components: 48800, 48800, 48751 @ 47inches)
HOSE ASSY,1/2,45 FEM,STR FEM**.....249141-2463GT4(Components: 48822, 48826, 48756 @ 22inches)
HOSE ASSY 1/4,STRFEM,PIPETHRE ....................................1
88635-3724GT5
(Components: 54954, 48805, 48751 @ 35inches)
HOSE ASSY,3/4,90 FEM,STR FEM.......294374-10330GT6(Components: 48841, 48846, 94358 @ 100inches)
HOSE ASSY, 3/8",31.21.........................1217956GT7(Components: 70640, 217953, 75631 @27.5 inches)
HOSE ASSY,1/2,45 FEM,STR FEM.......149141-6763GT8(Components: 48822, 48826, 48756 @ 65inches)
ASSEMBLY, HOSE, 1",PUMP1262340GT9(Components: 88938, 88938,88941, 88940@ 45.25 inches)
ASSEMBLY, HOSE, 1",PUMP1262340GT10(Components: 88938, 88938,88941, 88940@ 45.25 inches)
HOSE ASSY,1/2,90 FEM,STR FEM**.....175278-2629GT11(Components: 48822, 48827, 56777 @ 24inches)
HOSE ASSY,1/4,90 FEM,STR FEM**.....149117-5691GT12(Components: 48800, 48802, 48751 @ 55inches)
HOSE ASSY,1/4,45 FEM,STR FEM**.....161143-8063GT13(Components: 48822, 48826, 56777 @ 78inches)
HOSE ASSY,1/2,STR FEM,STR FEM.....149183-11492GT14(Components: 48822, 48822, 48756 @ 113inches)
ELBOW,90D,520220-4-6***....................248911GT15
TEE,RUN,520428-6................................248918GT16
CONN,520120-8***.................................348933GT17
TEE,RUN,520428-4................................248906GT18
ELBOW,90D,520220-4-4.........................248904GT19
FITTING,ELBOW,90D,520220-8***.........448932GT20
Description Qty.Part No.Item
CONNECTOR,BULKHEAD,FEMALE-4...148885GT21
ZERK,GREASE,5/16-24,STRAIT...........194643GT22
CONN,520120-8-16................................148949GT23
CONN,520120-8-10................................148946GT24
CONN,520120-4-6***..............................148912GT25
FITTING,CONN,520120-6......................148916GT26
VALVE,CHK,#8PORT-#8MALEORFS.....148999GT27
ELBOW,45D,520320-12-16.....................248978GT28
KIT,STRAINER REPLACEMENT............2147419GT29
VALVE,BALL,16 MSAE-16 FSAE***.......248996GT30
CONN,520120-16...................................348984GT31
CONN,520120-12-16..............................148977GT32
ELBOW,90D,520220-16..........................148983GT33
FITTING,CONN,520120-12***................148960GT34
CONN,520120-4***.................................548905GT35
ELBOW,90D,520220-8-12.......................148947GT36
CONN,520120-8-12................................148948GT37
Part No. 1273798GT Z-45/25 IC 89
800 Hydraulic Hoses and FittingsApril 2018
801.1 Function Manifold, View 1
90 Z-45/25 IC Part No. 1273798GT
800 Hydraulic Hoses and Fittings April 2018
802.1 Function Manifold, View 2
Description Qty.Part No.Item
SLEEVE,NYLON,3.13 ID77103-4800GT--
SLEEVE,NYLON,3.13 ID77103-3600GT--
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-2278GT1(Components: 48800, 48800, 48751 @ 21inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-16178GT2(Components: 48800, 48800, 48751 @ 160inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-36178GT3(Components: 48800, 48800, 48751 @ 360inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-37678GT4(Components: 48800, 48800, 48751 @ 375inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-39378GT5(Components: 48800, 48800, 48751 @ 392inches)
HOSE ASSY 1/4, STR FEM,STR FEM....249120-35381GT6(Components: 48800, 48810, 48751 @ 352inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-38578GT7(Components: 48800, 48800, 48751 @ 384inches)
CONN,520120-4***...............................1548905GT8
CONN,LONG,520122-6..........................248917GT9
FITTING,TEE,BRANCH,520429-4***.....248890GT10
CONN,520120-4-6***..............................148912GT11
Part No. 1273798GT Z-45/25 IC 91
800 Hydraulic Hoses and FittingsApril 2018
802.1 Function Manifold, View 2
92 Z-45/25 IC Part No. 1273798GT
800 Hydraulic Hoses and Fittings April 2018
804.1 Drive and Steer, 4WD
Description Qty.Part No.Item
HOSE ASSY,1/4,90 FEM,STR FEM**.....349117-2591GT1(components: 48800, 48802, 48751 @ 24inches)
HOSE ASSY,1/4,90 FEM,STR FEM.......249117-2191GT2(components: 48800, 48802, 48751 @ 20inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-5578GT3(components: 48800, 48800, 48751 @ 54inches)
HOSE ASSY,1/4,45 FEM,STR FEM.......461143-3263GT4(components: 48822, 48826, 56777 @ 30inches)
HOSE ASSY,1/4,90 FEM,STR FEM**.....249117-5591GT5(components: 48800, 48802, 48751 @ 54inches)
HOSE ASSY,3/8,45 FEM,STR FEM.......249126-3433GT6(components: 48812, 48815, 48753 @ 32inches)
HOSE ASSY,1/4,45 FEM,STR FEM.......249116-8737GT7(components: 48800, 48801, 48751 @ 85inches)
HOSE ASSY,1/2,STR FEM,STR BLKH...477311-7156GT8(components: 77307, 48822, 48756 @ 68.5inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-6278GT9(components: 48800, 48800, 48751 @ 61inches)
HOSE ASSY,3/8,83.28"..........................1218045GT10(components: 77949, 217953, 75631 @ 81inches)
HOSE ASSY, 3/8" STR M,90 FM***........189554-2913GT11(components: 48816, 49551, 48753 @ 26inches)
HOSE ASSY,1/2,90 FEM,STR FEM.......194464-2786GT12(components: 77703, 48808, 39888 @ 26inches)
HOSE ASSY,1/2,STR FEM,STR FEM.....481812-4892GT13(components: 48822, 48822, 56777 @ 47inches)
HOSE ASSY,1/4,90 FEM,STR FEM**.....149117-4991GT14(components: 48800, 48802, 48751 @ 48inches)
HOSE ASSY,1/4,90 FEM,STR FEM**.....149117-5191GT15(components: 48800, 48802, 48751 @ 50inches)
HOSE ASSY,1/2,58.28"..........................1218044GT16(components: 87034, 48808, 39888 @ 56inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-5478GT17(components: 48800, 48800, 48751 @ 53inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-6078GT18(components: 48800, 48800, 48751 @ 59inches)
Description Qty.Part No.Item
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-7078GT19(components: 48800, 48800, 48751 @ 69inches)
TEE,BULKHEAD,RUN,520958-4............248909GT20
CONN,520120-4-6***..............................448912GT21
ELBOW,90D,520220-4-6***....................448911GT22
FITTING,CONN,520120-6-8***...............248930GT23
CONN,520120-4***.................................548905GT24
CONN,520120-8-12................................448948GT25
TEE,BULKHEAD,04MFS-04MFS-04MFS.2219993GT26
NUT,BULKHEAD,520118-4.....................675574GT27
TEE,BULKHEAD,RUN,520120-6............1227614GT28
ELBOW,45D,520320-8............................548937GT29
FITTING,ELBOW,45D,520320-4-6**.......249418GT30
CONN,520120-4-8..................................148914GT31
CONN,520120-8***.................................648933GT32
TEE,BRANCH,520429-8.........................248936GT33
ELBOW,90D,520220-4-4.........................148904GT34
ELBOW,90D,520220-8-12.......................448947GT35
FITTING,TEE,RUN,SWIVEL520432-4.....248908GT36
FITTING,ELBOW,90D,520220-8***.........148932GT37
Part No. 1273798GT Z-45/25 IC 93
800 Hydraulic Hoses and FittingsApril 2018
804.1 Drive and Steer, 4WD
94 Z-45/25 IC Part No. 1273798GT
800 Hydraulic Hoses and Fittings April 2018
806.1 Boom Components, Z-45/25J
Description Qty.Part No.Item
SLEEVE,NYLON, 2" ID...........................128678-2250GT--for item 4
SLEEVE,NYLON,1.42 ID........................148767-700GT--for item 6 and 7
HOSE ASSY, 1/4", 22.00........................1139099GT1(components: 48800, 48800, 48751 @ 21.5inches)
HOSE ASSY, 1/4", 21.24".......................1232575GT2(components: 48800, 48800, 48751 @ 20inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....249119-4178GT3(components: 48800, 48800, 48751 @ 40inches)
HOSE ASSY 1/4,STR FEM,STR MALE..249121-2088GT4(components: 42768, 48800, 48751 @ 19inches)
HOSE ASSY 1/4,STR FEM,STR MALE..249121-27788GT5(components: 42768, 48800, 48751 @ 276inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-20578GT6(components: 48800, 48800, 48751 @ 204inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....149119-21878GT7(components: 48800, 48800, 48751 @ 217inches)
ELBOW,45D,520320-4............................248907GT8
CONN,520120-4***.................................848905GT9
ELBOW,90D,520220-4-4.........................248904GT10
FITTING,TEE,BRANCH,520429-4***.....248890GT11
REF: Hydraulic Hose Assembly..............212refer to 802.1
REF: Hydraulic Hose Assembly..............113refer to 802.1
REF: Hydraulic Hose Assembly..............114refer to 802.1
Part No. 1273798GT Z-45/25 IC 95
800 Hydraulic Hoses and FittingsApril 2018
806.1 Boom Components, Z-45/25J
96 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
901.1 Flashing Alarm Package
Description Qty.Part No.Item
SCREW,PHILLIPS,PHM,10-32 X1.25.....349817GT1
NUT,NYLOCK,10-32...............................36178GT2
WASHER,FLAT,MS,#10,Y.......................36146GT3
STROBE,FIREBOLT,12-80VDC,AMB**...156704GT4
FLASHTUBE,U SHAPED,360DEG,BULB122019GT--
FLASHTUBE,STRAIGHT,360DEG,BULB226393GT--
LENS,AMBER,STROBE,FIREBOLT72282GT--
Part No. 1273798GT Z-45/25 IC 97
900 AccessoriesApril 2018
901.1 Flashing Alarm Package
98 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
902.1 Platform Options
Description Qty.Part No.Item
HARN,DRIVE LIGHTS,Z45/Z51219684GTA
BUMPER, PLASTIC, 1.25 O.D................255753GT1
TOOL TRAY............................................19599-SGT2
TOOL TRAY BRACKET (GRAY) **7746PGT--
PINCH GUARD RAIL,6' PLATFORM......11259704GT3Aincludes 55753 bumpers
AUX TOP RAIL,6FT,PTD.........................1111485PGT3Bmodels with swing gate
CONTROL BOX COVER,LID,PTD..........1102785PGT4
SCREW,HHC,1/4-20 X .756090GT5
WASHER,FLAT,USS,1/4"Y6638GT6
NUT,TL FLG,1/4-20,G,ZAG824027GT7
FORMING,LATCH,CTRL BOX LIDPTD.........................................................2
102786PGT8
COVER,CONTROL BOX LEFTSIDE***...................................................1
88607PGT9
SUPPORT, RAILING.............................20122073GT10
SCREW,HHF,1/4-20X1,8,ZAG824079GT11
TOEBOARD, TRI ENTRY 6', EURO........2139438GT12
TOEBOARD,ENTRY EUROPEANPNTD**...................................................1
94745PGT13
NUT,TL FLG,1/4-20,G,ZAG824027GT14
SCREW,HHC,1/4-20 X 16888GT15
COVER,CONTROL BOX RIGHTSIDE**.....................................................1
88606PGT16
SCREW,HHC,1/4-20 X 1.56145GT17
WASHER, LOCK, .256356GT18
WASHER,FLAT,USS,5/16",Y5397GT19
BRACKET,WORK LIGHT MOUNT5/16"........................................................2
35956GT20
WORKLIGHT, 12V, DEUTSCHRECEPT.................................................2
71498GT21
SCREW,HHC,5/16-18 X .75....................210107GT--
HARN,CABLE,WORK LIGHTS,Z45160554GT--
HARNESS,RELAY,LIGHT PKG,Z45/51219685GT--
GROMMET,RUBBER .5 X .014 X .7553517GT--
HARNESS,12V WORK LIGHTST114627GT--
LATCH,SLIDE, FLUSH MOUNTSTYLE.....................................................2
30468GT22
HINGE,PLAT CONTROL BOX COVER...1111526GT23
RIVET,ALUM,ALUM,3/16BUTTONHEAD54486GT24
BUMPER,BATTERY BOX & RAILS........243392GT25
TUBE, SWING GATE GUARD................11277966GT26
GUARD, SWING GATE...........................11277952GT27
SCREW,HHF,5/16-18X1,8,ZAG..............5824086GT28
CLAMP,1.25X.5 RUBBER-CUSHION.....556424GT29
Description Qty.Part No.Item
NUT,TL FLG,5/16-18,G,ZAG...................5824028GT30
SCREW,HHF,1/4-20X.75,8,ZAG824078GT31
Part No. 1273798GT Z-45/25 IC 99
900 AccessoriesApril 2018
902.1 Platform Options
100 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
903.1 Air Line to Platform
Description Qty.Part No.Item
DECAL,LABEL,AIRLINE 110 PSI--refer to 101.1
CABLE TIE,DFT MOUNT,BLK,6.5".........4110149GT--
NUT, TL FLG, 3/8-16, G, ZAG824029GT1
U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................1
1251600GT2
BRACKET,AIR HOSE TO PLAT***..........170642GT3
HOSE ASSY,3/8 STR FEM STR FEM*....170644-75792GT4
CLAMP,0.63,#10 X 1/4,RUB CUSH16073GT--
CLAMP,0.75,#12 X 1/4,RUB CUSH........613268GT5
CLAMP,RUB CUSH,0.75,#12 X 3/8*.......645454GT6
WASHER,FLAT,.75,SAE,HRD,ZAG........21256863GT7
FEMALE BULKHEAD CONNECTOR-8...249212GT8
CLAMP,1.88,#30 X 3/8,RUB CUSH........266031GT9Jib models only
NUT,TL FLG,1/4-20,G,ZAG824027GT10Jib models only
MPT,CPLR,1/4"SER,3/8"X18..................149215GT11
SCREW,HHF,1/4-20X1.25,8,ZAG824080GT12Jib models only
HOSE GUIDE, JIB..................................1128482GT13Jib models only
MALE PIPE THD,1/4" SER,3/8"X18........149214GT14
Part No. 1273798GT Z-45/25 IC 101
900 AccessoriesApril 2018
903.1 Air Line to Platform
102 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
904.1 Half Mesh and Swing Gate (To SN Z452516M-6364)
Description Qty.Part No.Item
NUT, TL FLG, 3/8-16, G, ZAG.................2824029GT1
MESH,HALF,RH,6'PLATFORM...............1120471GT2
MESH,HALF,LH,6'PLATFORM...............1120470GT3
HALF MESH, SWING GATE...................1120474GT4
DECAL PLATE, HALF MESH.................1120469GT5
CLAMP,1.25X.5 RUBBER-CUSHION....1656424GT6
SCREW,HHF,1/4-20X.75,8,ZAG...........28824078GT7
SCREW, HHF, 3/8-16 X 1.25, 8, ZAG.....2824091GT8
NUT,TL FLG,1/4-20,G,ZAG...................28824027GT9
Part No. 1273798GT Z-45/25 IC 103
900 AccessoriesApril 2018
904.1 Half Mesh and Swing Gate (To SN Z452516M-6364)
104 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
904.2 Half Mesh and Swing Gate (From SN Z452516M-6365)
Description Qty.Part No.Item
SCREW,HHC,5/16-18X1,8,ZAG...........201264101GT1
NUT,TL FLG,5/16-18,G,ZAG.................29824028GT2
WASHER,FLAT,5/16,USS,ZAG.............21825358GT3
PANEL, HALF MESH..............................11270313GT4
CLAMP,1.25X.5 RUBBER-CUSHION....2056424GT5
PANEL, HALF MESH..............................11270314GT6
Ref. Platform Assembly7(refer to 601.2)
PANEL, HALF MESH..............................11271061GT8
PANEL, HALF MESH..............................11270316GT9
BUMPER, PLASTIC, 1.25 O.D................255753GT10
RIVET, STL, STL, DOME, 1/4 X .375,ZAG.........................................................8
824207GT11
WELDMENT,SWING GATE PANEL........11285700GT12
WELDMENT, SWING GATE...................11265397GT13
LATCH, SWING GATE............................11267747GT14
NUT,TL FLG,1/4-20,G,ZAG...................12824027GT15
SCREW,HHF,1/4-20X.625,8,ZAG.........121256855GT16
BUMPER,BATTERY BOX & RAILS........243392GT17
HINGE, SPRING, LONG LEG................2104804GT18
DECAL PLATE,MESH.............................173901GT19
Part No. 1273798GT Z-45/25 IC 105
900 AccessoriesApril 2018
904.2 Half Mesh and Swing Gate (From SN Z452516M-6365)
106 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
905.1 Hydraulic Generator
Description Qty.Part No.Item
COVER,GENERATOR............................1160358GT1
FORMING,GENERATOR MOUNT..........1231570GT2
SCREW,HHC,5/16-18X1.375,8,ZAG......3824066GT3
WASHER,FLAT,1/4,USS,ZAG.................3824113GT4
NUT,TL FLG,5/16-18,G,ZAG...................3824028GT5
CABLE TIE,DFT MOUNT,BLK,6.5".........6110149GT6
GENERATOR, 2kW, 120V/60Hz.............1147265GT7A120V/60HZ
CONN,RECEP 4 WAY ENDCAP DT119067GT--for 147265
12VDC PROPORTIONAL VALVE, PV701259443GT--for 147265
CONTROLLER BOX, 120/240V, 60H147228GT--for 147265
MANIFOLD ASSEMBLY, GEN147229GT--for 147265
SEAL KIT, HYD MOTOR, GEN147231GT--for 147265
12VDC PROPORTIONAL VALVE147232GT--for 147265
CAPACITOR 16 F, GEN147240GT--for 147265
COVER, END, GEN, 120V147241GT--for 147265
SCREW, GEN ROTOR147242GT--for 147265
204 HYD MOTOR, GEN147274GT--for 147265
VALVE, RELIEF, GEN, 2.2kW147275GT--for 147265
GENERATOR, 120VAC 60Hz 2200W147277GT--for 147265
BREAKER, 20AMP CIRCUIT, GEN147280GT--for 147265
LOCK,RECEP 4 WAY,14-18GA60443GT--for 147265
TERM,NI PIN,16-18 BULK64260GT--for 147265
GENERATOR, 2kW, 240V/50Hz.............1147266GT7B240V/50HZ
CONN,RECEP 4 WAY ENDCAP DT119067GT--for 147266
MANIFOLD ASSEMBLY, GEN 2.2KW1255646GT--for 147266
12VDC PROPORTIONAL VALVE, PV701259443GT--for 147266
SEAL KIT, HYD MOTOR, GEN147231GT--for 147266
12VDC PROPORTIONAL VALVE147232GT--for 147266
Description Qty.Part No.Item
CAPACITOR 16 F, GEN147240GT--for 147266
SCREW, GEN ROTOR147242GT--for 147266
COVER, END, GENERATOR, 240V147262GT--for 147266
204 HYD MOTOR, GEN147274GT--for 147266
VALVE, RELIEF, GEN, 2.2kW147275GT--for 147266
GENERATOR, 240VAC 50Hz 2200W147278GT--for 147266
CONTROLLER BOX, 120/240V, 50H147279GT--for 147266
BREAKER, 10AMP CIRCUIT, GEN147281GT--for 147266
LOCK,RECEP 4 WAY,14-18GA60443GT--for 147266
TERM,NI PIN,16-18 BULK64260GT--for 147266
GENERATOR, 2kW, 120V/50Hz.............1147264GT7C
CONN,520120-8***.................................148933GT8
ELBOW,90D,520220-8-12.......................248947GT9
CONN,LONG,520122-4..........................149861GT10
CONN,RECEP 120AC/15ADOMESTIC.............................................1
119404GT11
SCREW,HHC,1/4-20X4,8,ZAG...............2824065GT12
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................2
56912GT13
PLATE,CLAMP,HYD HOSE....................2160356GT14
CLAMP,PLASTIC,HYD HOSE.................2160355GT15
TEE,RUN,520428-8................................148935GT16
SCREW,HHF,1/4-20X1,8,ZAG................8824079GT17
NUT,TL FLG,1/4-20,G,ZAG.....................8824027GT18
Part No. 1273798GT Z-45/25 IC 107
900 AccessoriesApril 2018
905.1 Hydraulic Generator
108 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
906.1 Hydraulic Hoses and Fittings - Generator Option
Description Qty.Part No.Item
HOSE ASSY, 1/2, 45 FEM,STR FEM.....161143-8863GT1(components: 48822, 48826, 56777 @ 86inches)
HOSE ASSY,1/2"....................................181812-6617GT2(components: 48822, 48822, 56777 @ 66inches)
HOSE ASSY,1/2,90 FEM,STR FEM.......149143-6254GT3(components: 48822, 48827, 48756 @ 60inches)
HOSE ASSY,1/4,STR FEM,STR FEM.....1160357GT4(components: 48800, 48859, 48751 @13.5)
Part No. 1273798GT Z-45/25 IC 109
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906.1 Hydraulic Hoses and Fittings - Generator Option
110 Z-45/25 IC Part No. 1273798GT
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916.1 Platform Overload Option
Description Qty.Part No.Item
MODULE,LOAD SENSE 2007128045GT--
NUT,TL FLG,1/4-20,G,ZAG824027GT3
WELDMENT,PLATFORM SUPPORT.....161998GT8Z4525J; jib models with platform overloadoption
SCREW,HHF,1/4-20X1,8,ZAG824079GT9Z4525J
ROD END, .25 X 2.75, ZAG825020GT10Z4525J
PIN,0.75DIAX5.75LG,CHAMFER61726GT11Z4525J
BEARING,GARLOCK,12FDU12.............825685GT12
SCREW,PHPM,10-32X1.5,ZAG824216GT13
NUT,TL,3/8-16,C,ZAG824025GT15
RETAINER,SPRING,1.21 X .375............161975GT16
SPRING,COMP,1" OD,232 LB/IN............161974GT17
LOAD SUPPORT WITH BEARINGS......2101512GT18includes item 12
WASHER,FLAT,3/8,USS,ZAG1255758GT20
MOUNT,SWITCH....................................161972GT21
BUMPER,RUBBER***.............................134619GT22
WASHER,FLAT,.375X1.25X.062,ZAG824122GT23
SCREW,HHC,3/8-16X3.25,8,ZAG824070GT24
WELDMENT,ROTATOR MOUNT............161987GT25
WASHER,SHIM .0151 THK......as-needed110789GT27
NUT,SERRATED,10-32,ZAG1264261GT28
Part No. 1273798GT Z-45/25 IC 111
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916.1 Platform Overload Option
112 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
917.1 Cold Weather Package
Description Qty.Part No.Item
ASSY HEATER, MODEL 18, 120V.........1216615GT1A120V
ASSY HEATER, MODEL 18, 240V216616GT1B240V
NUT,TL FLG,1/2-13,G,ZAG.....................21251997GT2
SCREW,HHF,1/2-13X1.75,ZAG..............2826171GT3
ASSY, BATTERY HEATER, 120V...........1216617GT4A120V
ASSY, BATTERY HEATER, 240V216618GT4B240V
REF: DECAL,POWER TO PLATFORM5(section 100)
FORMING,MOUNTING BRACKET.........1219241GT6
ASSY,120V HEATER, HYD TANK...........1216612GT7A120V
ASSY,240V HEATER, HYD TANK216611GT7B240V
HARNESS,BATTERY HEATER 120V.....1161029GT8A120V
HARNESS,BATTERY HEATER 240V161031GT8B240V
HARNESS,ENG/HYD HEATER 120V.....1161028GT9A120V
HARNESS,ENG/HYD HEATER 240V161030GT9B240V
BUSHING,STRAIN RELIEF,.875/.40......1128118GT10A120V
BUSHING,STRAIN RELIEF,.875/.30139318GT10B240V
COLD WEATHER 120V J BOX ASSY.....1214249GT11A120V
COLD WEATHER 240V J BOX ASSY237711GT11B240V
HARNESS, 120V POWER CORD, 12"....1216645GT12A120V
HARNESS, 240V POWER CORD, 12"216646GT12B240V
ASSY,COLD WEATHER GROUND.........1161456GT13
Part No. 1273798GT Z-45/25 IC 113
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917.1 Cold Weather Package
114 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
918.1 Oil Cooler
Description Qty.Part No.Item
HARNESS,RELAY,OIL COOLER............1220234GT--
FITTING,ELBOW,90D,520220-12...........248959GT1
HOSE ASSY,3/4,90 FEM,STR FEM.......149150-7630GT2A
HOSE ASSY,3/4,STR FEM,STR FEM.....149151-6348GT2B
OIL COOLER W/FAN, 12VDC................171259GT3
SCREW,HHC,1/4-20 X 1.........................46888GT4
WASHER,FLAT,USS,1/4"Y.....................46638GT5
SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4
56912GT6
Part No. 1273798GT Z-45/25 IC 115
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918.1 Oil Cooler
116 Z-45/25 IC Part No. 1273798GT
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920.1 Operators Protection Alarm (to April 2017)
Description Qty.Part No.Item
KIT, OPA WELDER BRACKET................11271945GT--
ASSEMBLY, OPA PROTECTIONCAGE......................................................1
1275537GTB
BASE ENCLOSURE,RED,OPA..............11255018GT1
SOUNDER,MIDI,OPA.............................11255021GT2
SOUNDER LENS, OPA, BLUE...............11255037GT3A(standard lens fitted to OPA)
SOUNDER LENS, OPA, RED.................11270116GT3B
SOUNDER LENS, OPA, AMBER............11270117GT3C
SOUNDER LENS, OPA, CLEAR............11270118GT3D
HARN,PIGTAIL,TAPESWITCH,OPA.......11255033GT4
STAND OFF,CONTROL UNIT.................41255028GT5
BRACKET,CONTROL UNIT....................11255024GT6
SPACER,HEAT SINK..............................11255025GT7
ASSY,MODULE,CONTROL UNIT,OPA....11255023GT8
MODULE,CONTROL UNIT,PCB,OPA.....11255022GT9
NUT,M4 NYLOCK...................................41255067GT10
WASHER,M4 NYLON.............................41255066GT11
ASSEMBLY,CABLE,TAPESWITCH.........11255035GT12
FORMING, OPA CAP.............................11275539GT13
SCREW,HHF,1/4-20X.75,8,ZAG.............5824078GT14
NUT,TL FLG,1/4-20,G,ZAG.....................9824027GT15
SCREW,M5X16 BHD..............................41255038GT16
WASHER,M5 NYLON.............................41255027GT17
DECAL,COSMETIC,GENIE....................11255890GT18
LID ENCLOSURE,RED,OPA..................11255020GT19
GASKET,ENCLOSURE..........................11255019GT20
ASSEMBLY,TAPESWITCH.....................11255029GT21"(6'/8' platforms) (includes j-box andfasteners)"
ASSEMBLY RESET SWITCH.................11255036GT22
DECAL,SYMBOL-READ THEMANUAL.................................................1
1255889GT23
SCREW,M6X8........................................21255068GT24
SENSOR,RUBBER EDGE......................11255047GT25(6'/8' platforms)
BUMPER,BATTERY BOX & RAILS......1743392GT26
WASHER,FLAT,1/4,USS,ZAG...............19824113GT27
FORMING, OPA CAGE...........................11275538GT28
SCREW,HHF,1/4-20X1.25,8,ZAG...........4824080GT29
FORMING, OPA, BRACKET...................11275540GT30
NUT, TL FLG, 3/8-16, G, ZAG.................4824029GT31
U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................2
1251600GT32
SCREW,HHF,M6-1.0X12,DIN6921,10.....2237238GT33
Description Qty.Part No.Item
WASHER, FLAT,M6X18X1.6,DIN9021,ZAB......................2
1257389GT34
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920.1 Operators Protection Alarm (to April 2017)
118 Z-45/25 IC Part No. 1273798GT
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921.1 Lift Guard Contact Alarm (from April 2017)
Description Qty.Part No.Item
From April 2017, this option became astandard installation on all models unlessthe customer specifically request not tohave it installed
--
KIT, LIFT GUARD CONTACT ALARM,6'-8'PLATFORM,NON-ALC1000
1279135GT--
measure platform before ordering - for 5',6', and 8' platforms only.
HARNESS, OPA21278455GT--
RELAY,SPDT,12V(AUTO)**19274GT--
MODULE, PLUS+1, CONTACT ALARM1278121GT--
SCREW,HHF,10-24X.51264934GT1
SPRING CLIP,10-24,.025-.125X.468,ZAG73575GT2
NUT,NYLOCK,6-3212344GT3
SCREW,PHPM,6-32X.875,ZAG1256859GT4
ASSEMBLY, LIGHT, CONTACTALARM....................................................2
1278111GT5
DECAL, INSTRUCTION, CONTACTALARM
1278542GT6
SCREW,HHF,1/4-20X.75,8,ZAG824078GT7
NUT,NYLOCK FLG,1/4-20,F,ZAG1277924GT8
ASSEMBLY, SENSOR, PROX, CONTACTALARM....................................................1
1278119GT9
ASSY, SENSOR W/HOUSING1278433GT10(Includes holder item 1277877 and sensorpart 1278119)
HOLDER, SENSOR................................11277877GT--
PLATE, SENSOR HOLDER....................11277873GT11
ASSEMBLY,CONTACT ALARM CABLE,LARGE....................................................1
1278416GT12
NUT,1/4-20,8,ZAG1261184GT--Part of assembly 1278416
MAGNET, 1/4-20, 15 LB.1278124GT--Part of assembly 1278416
GRIP, CABLE1278368GT--Part of assembly 1278416
CONTACT ALARM WIRE ASSY, LARGE1278458GT--Part of assembly 1278416
SCREW,PHPM,10-32X1.25,ZAG825352GT13
NUT,SERRATED,10-32,ZAG1264261GT14
WELDMENT, RIGHT CONTACT ALARM,LARGE....................................................1
1278138GT15
PLATE, CABLE AND WIRE COVER.......11277875GT16
GUIDE, CABLE.......................................11277876GT17
NUT,NYLOCK FLG,3/8-16,F,ZAG1274322GT18
SCREW,HHF,3/8-16X1,8,ZAG824090GT19
CLAMP, 1.25 INCH TUBE.......................21278363GT20
WELDMENT, LEFT CONTACT ALARM,LARGE....................................................1
1278144GT21
Description Qty.Part No.Item
DECAL,INSTRUCTION,ACTUATORSWITCH SOCKET..................................1
1278982GT22
Part No. 1273798GT Z-45/25 IC 119
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921.1 Lift Guard Contact Alarm (from April 2017)
120 Z-45/25 IC Part No. 1273798GT
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922.1 Auxiliary Rail Option
Description Qty.Part No.Item
BUMPER, PLASTIC, 1.25 O.D................455753GT1
AUX RAIL, 6' PLAT, SIDE ENTRY...........11270570GT2(6 foot Platform)
Ref.WELDMENT, PLATFORM3(refer to 601.1)
SCREW,HHF,1/4-20X1,8,ZAG..............22824079GT4(6 foot Platform)
NUT,TL FLG,1/4-20,G,ZAG...................22824027GT5(6 foot Platform)
SUPPORT, RAILING.............................22122073GT6(6 foot Platform)
AUX RAIL, 6' PLAT, SIDE ENTRY...........11270571GT7(6 foot Platform)
Part No. 1273798GT Z-45/25 IC 121
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922.1 Auxiliary Rail Option
122 Z-45/25 IC Part No. 1273798GT
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923.1 Telematics
Description Qty.Part No.Item
MODULE, TELEMATICS, ME401-2,STANDARD.............................................1
231864GT1
Ref. TROBE,FIREBOLT,12-80VDC,AMB**2(refer to 901.1)
SCREW,PHPM,10-32X1.5,ZAG..............3824216GT3
Ref. COVER, TANK SIDE4(refer to 310.1)
FORMING, TELEMATICS, ME401-2,STANDARD, BEACON............................1
823174GT5
RIVET,STL,STL,DOME,1/8X.25,ZAG.....4824206GT6
Part No. 1273798GT Z-45/25 IC 123
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923.1 Telematics
124 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
924.1 Panel Cradle Option
Description Qty.Part No.Item
ACCESSORY,PANEL CRADLE,ANSI77683GT--(ANSI/CSA models)
KIT,PANEL CRADLE,CE94493-SGT--(CE/AUS models)
FOAM PAD, 3" OD X 1.25" ID X 14 IN.....288377-1400GT1
ADJUSTABLE STRAP ASSY..................177664GT2
TUBE, RD, ALUM, 1.25 X .083 X 11.75...273463-1175GT3
NUT,TL JAM,3/8-16,A,ZAG.....................4824038GT4
FORMING,SECONDARY SUPPORT.....2228849GT5
NUT,NYLOCK FLG,3/8-16,F,ZAG...........81274322GT6
DECAL,WARNING,PANEL CRADLE......282410GT7A(ANSI/CSA models)
DECAL, SYMBOL - READ THEMANUAL.................................................2
82487GT7B
(CE/AUS models)
FORMING PANEL CRADLE...................2228848GT8
PAD,REST,1"THICK,FLANGED..............456934GT9
U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................2
1251600GT10
SCREW,HHF,1/4-20X.625,8,ZAG...........11256855GT11
NUT,NYLOCK FLG,1/4-20,F,ZAG...........11277924GT12
CLAMP,1.25X.5 RUBBER-CUSHION.....156424GT13
Part No. 1273798GT Z-45/25 IC 125
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924.1 Panel Cradle Option
126 Z-45/25 IC Part No. 1273798GT
900 Accessories April 2018
925.1 Earth Cable
Description Qty.Part No.Item
CLAMP,0.50,#8 X 1/4,RUB CUSH..........36833GT1
NUT,NYLOCK,3/8-16..............................44828GT2
WASHER,FLAT,M10,ZINC PLTD............822699GT3
SCREW,HHC,3/8-16 X 1.25 GRD 5........46019GT4
SCREW,HHC,M12 X 35MM....................227584GT5
WASHER,FLAT,M12...............................249410GT6
NUT, TL FLG, M12-1.75, ZAB.................2825632GT7
FORMING, EARTH LEAD......................21278556GT9
ASSEMBLY, EARTH-LEAD, 50SQMM,23M.........................................................1
1278557GT10
Part No. 1273798GT Z-45/25 IC 127
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925.1 Earth Cable
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
77101005GT .................77101005HGT ...............47101006GT .................39101010GT .................82101055GT .................9910107GT ...................45101080GT .................82101114GT .................49101129GT .................47101138GT .................49101140GT .................77101174GT .................77101174HGT ...............77101175GT .................77101175HGT ...............81–82101277GT .................87101294GT .................31101490GT .................111101512GT .................19, 23101586GT .................33101726GT .................47, 49101729GT .................29101815GT .................82101958GT .................41101964GT .................19102158GT .................99102785PGT ...............99102786PGT ...............67102992GT .................72104030GT .................85104759GT .................69, 105104804GT .................31, 47, 51105214GT .................41106069GT .................19, 23106098GT .................19106117GT .................65106163GT .................55106427GT .................87106835GT .................87106836GT .................87106837GT .................55106972GT .................53107588GT .................53107590GT .................53107727GT .................71–7210775GT ...................7210777GT ...................51107803GT .................51107805GT .................87107813GT .................87107814GT .................87107815GT .................81–82107816GT .................87107842GT .................53107859GT .................55107881GT .................101, 107110149GT .................45110160GT .................82110180GT .................79110194GT .................79110200GT .................55110305GT .................55110306GT .................55110307GT .................55110308GT .................57110309GT .................31110345GT .................51110382GT .................65110671GT .................111110789GT .................61111051GT .................61111052GT .................61111053GT .................47111445GT .................99111485PGT ...............
PagePart Number
99111526GT .................49111668GT .................51111699GT .................17114248GT .................13, 15114249GT .................13114251GT .................13, 15114252GT .................31119055GT .................67, 69119058GT .................107119067GT .................25119209GT .................25119210GT .................41119218GT .................35119403GT .................35, 107119404GT .................63119536GT .................63119542GT .................77119613GT .................19, 21, 25119619GT .................75119644GT .................77119915GT .................47120240GT .................23120269GT .................103120469GT .................103120470GT .................103120471GT .................103120474GT .................45121847GT .................45121848GT .................97122019GT .................99, 121122073GT .................79122148GT .................51122246GT .................3912343GT ...................11912344GT ...................41123572GT .................6912448GT ...................411251508GT ...............411251509GT ...............191251565GT ...............871251567GT ...............69, 101, 117, 1251251600GT ...............33, 391251757GT ...............471251983GT ...............29, 51, 1131251997GT ...............27, 39, 871253185GT ...............57, 631253478GT ...............271253485GT ...............71–721253489GT ...............471253490GT ...............29, 511253498GT ...............191254668GT ...............491254826GT ...............1171255018GT ...............1171255019GT ...............1171255020GT ...............1171255021GT ...............1171255022GT ...............1171255023GT ...............1171255024GT ...............1171255025GT ...............1171255027GT ...............1171255028GT ...............1171255029GT ...............451255030GT ...............1171255033GT ...............1171255035GT ...............1171255036GT ...............1171255037GT ...............1171255038GT ...............1171255047GT ...............1171255066GT ...............1171255067GT ...............1171255068GT ...............21, 51, 571255452GT ...............
PagePart Number
49, 871255469GT ...............451255555GT ...............1071255646GT ...............491255653GT ...............491255666GT ...............41, 431255757GT ...............25, 27, 31, 35, 111
1255758GT ...............
451255780GT ...............471255805GT ...............1171255889GT ...............1171255890GT ...............47, 491256106GT ...............31, 55, 57, 59, 63, 65
1256109GT ...............
591256118GT ...............611256124GT ...............59, 631256127GT ...............551256177GT ...............631256180GT ...............19, 23, 29, 511256182GT ...............53, 571256267GT ...............47, 491256283GT ...............871256350GT ...............491256450GT ...............491256457GT ...............67, 691256460GT ...............411256469GT ...............391256479GT ...............851256670GT ...............61, 691256679GT ...............21, 251256693GT ...............471256776GT ...............611256803GT ...............251256843GT ...............53, 55, 571256844GT ...............25, 27, 351256848GT ...............47, 491256851GT ...............511256853GT ...............37, 55, 69, 105, 125
1256855GT ...............
191256857GT ...............1191256859GT ...............65, 1011256863GT ...............191257049GT ...............191257050GT ...............27, 491257076GT ...............271257077GT ...............19, 231257078GT ...............511257229GT ...............671257248GT ...............671257249GT ...............71–721257296GT ...............1171257389GT ...............27, 71–721257390GT ...............391257410GT ...............491257421GT ...............651257458GT ...............67, 691257483GT ...............291257628GT ...............111257733GT ...............111258567GT ...............471259374GT ...............471259375GT ...............1071259443GT ...............991259704GT ...............291259857GT ...............511260372GT ...............531260940GT ...............1191261184GT ...............451261296GT ...............451261298GT ...............451262312GT ...............451262313GT ...............451262314GT ...............
PagePart Number
451262315GT ...............451262316GT ...............891262340GT ...............571262633GT ...............211262635GT ...............451262643GT ...............471263070GT ...............291263142GT ...............291263232GT ...............47, 1051264101GT ...............29, 31, 41, 43, 51, 111, 119
1264261GT ...............
451264822GT ...............451264834GT ...............1191264934GT ...............69, 1051265397GT ...............591265481GT ...............691265826GT ...............571266972GT ...............691267746GT ...............69, 1051267747GT ...............511267807GT ...............47, 511268229GT ...............231268368GT ...............111268GT .....................771269501GT ...............1171270116GT ...............1171270117GT ...............1171270118GT ...............1051270313GT ...............1051270314GT ...............1051270316GT ...............1211270570GT ...............1211270571GT ...............1051271061GT ...............331271772GT ...............331271773GT ...............1171271945GT ...............19, 231272129GT ...............651273205GT ...............19, 231273207GT ...............331273697GT ...............331274192GT ...............61, 119, 1251274322GT ...............1171275537GT ...............1171275538GT ...............1171275539GT ...............1171275540GT ...............1191277873GT ...............1191277875GT ...............1191277876GT ...............1191277877GT ...............119, 1251277924GT ...............991277952GT ...............991277966GT ...............1191278111GT ...............1191278119GT ...............1191278121GT ...............1191278124GT ...............1191278138GT ...............1191278144GT ...............1191278363GT ...............1191278368GT ...............1191278416GT ...............1191278433GT ...............1191278455GT ...............1191278458GT ...............1191278542GT ...............1271278556GT ...............1271278557GT ...............1191278982GT ...............1191279135GT ...............77128000GT .................77128001GT .................49128004GT .................
128 Z-45/25 IC Part No. 1273798GT
April 2018
Part Number Index
PagePart Number
111128045GT .................113128118GT .................37, 71–72128200GT .................37128201GT .................37, 71–72128202GT .................71–72128203GT .................37, 71–72128204GT .................59128304GT .................61128308GT .................61128309GT .................61128310GT .................61128311GT .................87128423GT .................63128450GT .................63128454PGT ...............101128482GT .................63128483GT .................63128510GT .................1051285700GT ...............71–72128578GT .................71–72128584GT .................59128601GT .................59128639GT .................39128829GT .................61128862GT .................39128935GT .................59128995GT .................55128998GT .................5113000GT ...................3113002GT ...................39, 49, 71–72, 75, 101
13268GT ...................
13, 15, 17133067GT .................71–7213585GT ...................95139099GT .................43139241GT .................113139318GT .................19, 23139330GT .................72139338GT .................99139438GT .................77139598GT .................47139622GT .................47139624GT .................61139702GT .................47139709GT .................61139781GT .................37139804GT .................29139865GT .................19139915GT .................41139955GT .................43139957GT .................31139960GT .................19, 23139966GT .................19, 23139967GT .................19, 23139968GT .................19, 23139969GT .................19, 23139970GT .................19, 23139971GT .................19, 23139972GT .................72139974GT .................7514392GT ...................35144161GT .................19146264GT .................71–72146478GT .................35147011GT .................35147017GT .................41147018GT .................19, 23147033GT .................19, 23147034GT .................29, 51147067GT .................37147090GT .................67, 69147121GT .................31147223GT .................107147228GT .................107147229GT .................107147231GT .................
PagePart Number
107147232GT .................107147240GT .................107147241GT .................107147242GT .................107147262GT .................107147264GT .................107147265GT .................107147266GT .................107147274GT .................107147275GT .................107147277GT .................107147278GT .................107147279GT .................107147280GT .................107147281GT .................89147419GT .................111484GT .....................59150103GT .................107160355GT .................107160356GT .................109160357GT .................107160358GT .................45, 99160554GT .................45160681GT .................10116073GT ...................113161028GT .................113161029GT .................113161030GT .................113161031GT .................45161078GT .................45161079GT .................13161198GT .................113161456GT .................79161534GT .................551697-400GT ..............171699GT .....................3118503GT ...................53, 5718720GT ...................11919274GT ...................29, 5919491GT ...................3719506GT ...................81–8220224GT ...................27, 4921130GT ...................3121141GT ...................113214249GT .................49214846GT .................13214932GT .................17214933GT .................4921496GT ...................21215333GT .................51215593GT .................23216057GT .................25216205GT .................45216339GT .................47216340GT .................49216341GT .................87216342GT .................47216343GT .................41216344GT .................113216611GT .................113216612GT .................113216615GT .................113216616GT .................113216617GT .................113216618GT .................113216645GT .................113216646GT .................72216787GT .................39216791GT .................39216793GT .................19217190GT .................19217191GT .................19217192GT .................19217193GT .................41217430GT .................41217518GT .................
PagePart Number
21217526GT .................45217782GT .................39217812GT .................45217896GT .................45217897GT .................45217898GT .................45217904GT .................89217956GT .................45217957GT .................93218044GT .................93218045GT .................37218090GT .................79218121GT .................79218127GT .................47218221GT .................71–72218445GT .................71–72218447GT .................35, 39218449GT .................37218451GT .................45218454GT .................45218455GT .................35218466GT .................45218506GT .................75218530GT .................13, 15218562GT .................45218684GT .................45218685GT .................37218759GT .................45218781GT .................43219079GT .................41219080GT .................113219241GT .................45219305GT .................31219350GT .................51219353GT .................79219425GT .................81–82219436GT .................13, 15219488GT .................47219668GT .................45219672GT .................45219673GT .................45219681GT .................45219683GT .................45, 99219684GT .................45, 99219685GT .................13, 15219950GT .................13219952GT .................17219954GT .................17219956GT .................17219957GT .................17219958GT .................47, 49219991GT .................93219993GT .................45, 115220234GT .................31220253GT .................3322348GT ...................4922558GT ...................97226393GT .................49, 12722699GT ...................4922700GT ...................67, 69227564GT .................93227614GT .................45, 67, 69227617GT .................125228848GT .................125228849GT .................37, 71–72229567GT .................19, 23230849GT .................79231037GT .................41231563GT .................107231570GT .................43231597GT .................41231601GT .................123231864GT .................21232081GT .................25232092GT .................95232575GT .................
PagePart Number
65233715GT .................65233745GT .................39, 7223404GT ...................25235642GT .................35235643GT .................47, 49235645GT .................51235649GT .................47, 51235654GT .................79236278GT .................79237235GT .................79237236GT .................49, 117237238GT .................19237568GT .................19237569GT .................55, 57237688GT .................21237703GT .................113237711GT .................41237731GT .................29237790GT .................19237912GT .................19237913GT .................19237914GT .................19237915GT .................31238199GT .................27238345GT .................31238388GT .................67, 6924514GT ...................3525388GT ...................11125685GT ...................19, 2125817GT ...................4925926GT ...................5127126GT ...................1327204GT ...................1527205GT ...................13, 1527206GT ...................13, 1527207GT ...................71–7227246GT ...................4527391GT ...................1127581GT ...................12727584GT ...................7927807GT ...................7927836GT ...................1328159GT ...................13, 1728174GT ...................13, 1728235GT ...................9528678-2250GT ..........5929080GT ...................4729559GT ...................11, 4929560GT ...................3129868GT ...................5930138GT ...................5130143GT ...................5130144GT ...................63, 6530222GT ...................5730370GT ...................9930468GT ...................4530794GT ...................4730971GT ...................7530996GT ...................4931523GT ...................1131779GT ...................1132150GT ...................1132151GT ...................2732681GT ...................4732695GT ...................4933239GT ...................41, 4333555GT ...................71–7233629GT ...................71–7233724GT ...................39, 7534052GT ...................39, 7534053GT ...................3934054GT ...................3934055GT ...................5934125GT ...................5734276GT ...................35, 11134619GT ...................
Part No. 1273798GT Z-45/25 IC 129
April 2018
Part Number Index (continued)
PagePart Number
4735499GT ...................4935586GT ...................6335675GT ...................9935956GT ...................2136198GT ...................6536294GT ...................1136555GT ...................4536899GT ...................81–8239346GT ...................3739540GT ...................1740434GT ...................5942502GT ...................3942646GT ...................41, 514266GT .....................7542781GT ...................5542941-75GT ..............59, 63, 82, 8543018GT ...................69, 99, 105, 11743392GT ...................8743683GT ...................3543956GT ...................67, 6943960-6950GT ..........5543960GT ...................81–8244168GT ...................8544174GT ...................81–8244178GT ...................8244216GT ...................81–8244224GT ...................81–8244225GT ...................81–8244227GT ...................81–8244228GT ...................81–8244229GT ...................8244235GT ...................6744743GT ...................13, 1744981GT ...................5345071GT ...................1945074GT ...................31, 5145363GT ...................71–7245383GT ...................3745385GT ...................4745435GT ...................49, 10145454GT ...................5145708GT ...................4545782GT ...................8546018PGT .................81–8247092GT ...................1274828GT .....................4148425GT ...................8948767-2000GT ..........9548767-700GT ............8948773-2000GT ..........8948773-2800GT ..........8948885GT ...................91, 9548890GT ...................29, 89, 93, 9548904GT ...................89, 91, 93, 9548905GT ...................8948906GT ...................9548907GT ...................9348908GT ...................9348909GT ...................89, 9348911GT ...................81–82, 89, 91, 9348912GT ...................9348914GT ...................8948916GT ...................9148917GT ...................8948918GT ...................9348930GT ...................89, 9348932GT ...................89, 93, 10748933GT ...................10748935GT ...................9348936GT ...................9348937GT ...................8948946GT ...................89, 93, 10748947GT ...................89, 9348948GT ...................8948949GT ...................11548959GT ...................
PagePart Number
8948960GT ...................8948977GT ...................8948978GT ...................8948983GT ...................8948984GT ...................8948996GT ...................81–8248997GT ...................8948999GT ...................3149000GT ...................9349116-8737GT ..........9349117-2191GT ..........9349117-2591GT ..........9349117-4991GT ..........9349117-5191GT ..........9349117-5591GT ..........8949117-5691GT ..........8949118-2508GT ..........9149119-16178GT ........9549119-20578GT ........9549119-21878GT ........9149119-2278GT ..........9149119-36178GT ........9149119-37678GT ........9149119-38578GT ........9149119-39378GT ........9549119-4178GT ..........8949119-4878GT ..........9349119-5478GT ..........9349119-5578GT ..........9349119-6078GT ..........9349119-6278GT ..........9349119-7078GT ..........8949120-13081GT ........9149120-35381GT ........9549121-2088GT ..........9549121-27788GT ........9349126-3433GT ..........8949141-2463GT ..........8949141-6763GT ..........10949143-6254GT ..........11549150-7630GT ..........11549151-6348GT ..........8949183-11492GT ........10149212GT ...................10149214GT ...................10149215GT ...................12749410GT ...................4949411GT ...................9349418GT ...................2749768GT ...................5549772GT ...................9749817GT ...................7549818GT ...................7549819GT ...................7249820GT ...................10749861GT ...................11, 4949924GT ...................5350455GT ...................6350466GT ...................5550479-SGT ................6350480GT ...................5550517-SGT ................29, 4150519GT ...................5750542GT ...................6350543GT ...................59, 6350546GT ...................5550548PGT .................5950552GT ...................3550570GT ...................5950584GT ...................5950698GT ...................2150742GT ...................4950787GT ...................5550952-SGT ................31, 5150974GT ...................81–8252369GT ...................
PagePart Number
81–82, 8552371GT ...................8252374GT ...................13, 1552475GT ...................7952726GT ...................8552897GT ...................81–8252906GT ...................81–8252907GT ...................1352969GT ...................9953517GT ...................3153605GT ...................275365GT .....................4753952GT ...................29, 39, 59, 995397GT .....................59, 81–8254063GT ...................6354065GT ...................3354124GT ...................5354156GT ...................5954157GT ...................3354204GT ...................6154271GT ...................3354324GT ...................3354325GT ...................3354333GT ...................71–72, 7554365GT ...................5154432GT ...................3354437GT ...................9954486GT ...................6554510-SGT ................3954534GT ...................21, 2554542GT ...................2154567GT ...................5954569GT ...................5554719GT ...................6354994GT ...................6555067GT ...................57, 69, 99, 105, 121
55753GT ...................
3956053GT ...................3956057GT ...................67, 69, 99, 103, 105, 125
56424GT ...................
7556663GT ...................9756704GT ...................5556849GT ...................21, 23, 25, 41, 43, 47, 63, 67, 69, 107, 115
56912GT ...................
12556934GT ...................3956994GT ...................47, 5158222GT ...................47, 5158223GT ...................4558253GT ...................47, 5158380GT ...................4758415GT ...................8758431GT ...................3158490GT ...................3160139GT ...................3160143GT ...................1276019GT .....................296021GT .....................47, 5160334GT ...................10760443GT ...................11, 47, 5160857GT ...................72, 996090GT .....................39, 656091GT .....................9361143-3263GT ..........8961143-8063GT ..........10961143-8863GT ..........6361306-SGT ................996145GT .....................976146GT .....................11161726GT ...................316175GT .....................55, 59, 71–72, 75, 97
6178GT .....................
4561794GT ...................
PagePart Number
11161972GT ...................11161974GT ...................11161975GT ...................11161987GT ...................11161998GT ...................6561998PGT .................7962252GT ...................81–8262324GT ...................81–8262337GT ...................81–8262341GT ...................81–8262346GT ...................7762392GT ...................11, 4762420GT ...................8562506GT ...................8562507GT ...................39, 756272GT .....................81–8262815GT ...................1362926GT ...................1562948GT ...................4763463GT ...................35, 41, 996356GT .....................10764260GT ...................3565737GT ...................6365789GT ...................5965790GT ...................2165791GT ...................4765810GT ...................4765849GT ...................10166031GT ...................65, 72, 99, 1156638GT .....................1166399GT ...................356666GT .....................37, 71–7266812GT ...................37, 71–7266813GT ...................3766814GT ...................71–7266815GT ...................37, 71–7266816GT ...................37, 71–7266818GT ...................516782GT .....................55, 1276833GT .....................35, 99, 1156888GT .....................35, 71–726935GT .....................4770375GT ...................4770376GT ...................4970381GT ...................4770385GT ...................4770452GT ...................4970460GT ...................4770461GT ...................5770534GT ...................35, 71–727056GT .....................10170642GT ...................10170644-75792GT ........5770671GT ...................5570685PGT .................11571259GT ...................9971498GT ...................13, 1572086GT ...................9772282GT ...................71–7272326GT ...................12573463-1175GT ..........6773477PGT .................6973574GT ...................6773574PGT .................67, 69, 11973575GT ...................6773610P-SGT .............67, 6973739GT ...................3773805GT ...................8573807GT ...................6773900GT ...................10573901GT ...................71–7274006GT ...................71–7274052GT ...................7974902GT ...................3974913GT ...................3974917GT ...................
130 Z-45/25 IC Part No. 1273798GT
April 2018
Part Number Index (continued)
PagePart Number
41, 4375073GT ...................41, 4375076GT ...................8975278-2629GT ..........7775443GT ...................7775444GT ...................7775445GT ...................7775446GT ...................7775447GT ...................7775448GT ...................7775449GT ...................9375574GT ...................5777014GT ...................3177066GT ...................3177069GT ...................3177071GT ...................3177072GT ...................9177103-3600GT ..........9177103-4800GT ..........47, 5177139GT ...................7977162GT ...................63, 6577181GT ...................7977186GT ...................5777189GT ...................4977245GT ...................5377303GT ...................9377311-7156GT ..........11, 3177353GT ...................3177354GT ...................5777362GT ...................6377363GT ...................57, 6377364GT ...................3177365GT ...................5977375GT ...................5977376GT ...................4977402GT ...................2177409GT ...................5977410GT ...................997746PGT ...................5377521GT ...................12577664GT ...................12577683GT ...................8777788GT ...................21, 41, 8778736GT ...................4780391GT ...................71–7280543GT ...................8781013GT ...................71–7281096GT ...................6381175GT ...................7281458GT ...................71–7281488GT ...................7581550GT ...................7581551GT ...................71–7281570GT ...................4381578GT ...................41, 6381640GT ...................8781669GT ...................2781691GT ...................9381812-4892GT ..........10981812-6617GT ..........3581834GT ...................3781900GT ...................1582240GT ...................123823174GT .................41823817GT .................41824023GT .................23824024GT .................41, 43, 111824025GT .................21, 27, 29, 31, 41, 43, 49, 51,
824027GT .................
55, 59, 61, 63, 69, 87, 99, 101, 103, 105, 107, 111, 117, 12141, 43, 47, 65, 99, 105, 107
824028GT .................
PagePart Number
21, 25, 31, 35, 41, 47, 49, 51,
824029GT .................
53, 55, 57, 63, 67, 71–72, 101, 103, 11741824031GT .................39824036GT .................31, 125824038GT .................27824041GT .................29824050GT .................29824051GT .................29824052GT .................19, 21, 23, 25, 41, 43
824060GT .................
23824061GT .................51824062GT .................41, 87824063GT .................107824065GT .................107824066GT .................21, 29, 43, 57, 59824067GT .................31, 51, 59824068GT .................25824069GT .................111824070GT .................65824077GT .................39, 41, 43, 47, 51, 55, 61, 63,
824078GT .................
67, 69, 99, 103, 117, 11929, 31, 41, 43, 49, 99, 107, 111, 121
824079GT .................
47, 51, 101, 117824080GT .................63824081GT .................55, 59824082GT .................21824083GT .................99824086GT .................65824087GT .................31, 35, 47, 51824089GT .................67, 72, 119824090GT .................31, 35, 41, 47, 51, 103
824091GT .................
35, 47, 51, 55, 57, 63
824092GT .................
21, 49, 51824093GT .................31824094GT .................19824104GT .................19824109GT .................12582410GT ...................21, 25, 27, 31, 51, 55, 57, 59, 87
824110GT .................
25, 53, 55, 57824111GT .................21, 23, 25, 35, 37, 41, 51, 87, 107, 117
824113GT .................
41, 43824119GT .................111824122GT .................61, 69824124GT .................21824127GT .................21824129GT .................49824142GT .................59, 63824151GT .................59, 63824164GT .................123824206GT .................105824207GT .................31, 41, 43, 51824215GT .................29, 111, 123824216GT .................8782431GT ...................1582473GT ...................1582481GT ...................33824872GT .................37, 71–72824879GT .................13, 17, 12582487GT ...................21, 25, 57, 59, 63825019GT .................111825020GT .................119825352GT .................49825355GT .................
PagePart Number
31, 105825358GT .................127825632GT .................19825796GT .................49826008GT .................113826171GT .................81–82826779GT .................41, 43, 63, 65, 87826793GT .................3783093GT ...................7783098GT ...................4583129GT ...................3783131GT ...................7984135GT ...................7984137GT ...................318516GT .....................3785239GT ...................41, 4387684GT ...................5388203GT ...................2988356-11103GT ........5588356-11163GT ........55, 5988356-11205GT ........5588370PGT .................12588377-1400GT ..........6588516GT ...................9988606PGT .................9988607PGT .................8988635-3724GT ..........53, 5788676GT ...................4588725GT ...................4588832GT ...................3188917GT ...................8788957GT ...................2189065GT ...................2189066GT ...................418915GT .....................9389554-2913GT ..........3989575GT ...................29, 5589756GT ...................4989781GT ...................8589862GT ...................81–8289863GT ...................8589864GT ...................5194077GT ...................8994374-10330GT ........9394464-2786GT ..........4994485GT ...................12594493-SGT ................37, 71–7294506GT ...................3194526GT ...................5594529GT ...................5594531PGT .................3194612GT ...................81–8294614GT ...................81–8294616GT ...................8294618GT ...................8994643GT ...................9994745PGT .................999599-SGT ..................3796008-SGT ................29, 55, 5997128GT ...................1797815GT ...................5199346GT ...................37T107520GT ...............63T107883GT ...............63T107884GT ...............63T108075GT ...............71–72T112563GT ...............77T112626GT ...............17T112773GT ...............45, 99T114627GT ...............
Part No. 1273798GT Z-45/25 IC 131
April 2018
Part Number Index (continued)
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.
112VDC PROPORTIONAL VALVE.....10712VDC PROPORTIONAL VALVE, PV70.....107
2204 HYD MOTOR, GEN.....107
AACCESSORY,PANEL CRADLE,ANSI.....125ADJUSTABLE STRAP ASSY.....125AIR CLEANER,NELSON***.....47ALARM,STEADY TONE***.....37ALARM,WARBLE TONE 5-30 VDC***.....71–72ALTERNATOR, DEUTZ F3L10/F4L10*.....49ANGLE,RELAY MNT,W/NUTSERTS,PNT.....39ARC STUD 3/8-16 X 1.63",SS.....55ASSEMBLY RESET SWITCH.....117ASSEMBLY, AUX POWER UNIT, 12VD.....31ASSEMBLY, EARTH-LEAD, 50SQMM,23M.....127
ASSEMBLY, HOSE, 1",PUMP.....89ASSEMBLY, LIGHT, CONTACT ALARM.....119ASSEMBLY, LP TANK MOUNT, Z45.....31ASSEMBLY, MED. PRESS. FILTER,.....51ASSEMBLY, OPA PROTECTION CAGE.....117ASSEMBLY, SENSOR, PROX, CONTACTALARM.....119
ASSEMBLY, YOKE, LH, Z-45 4WD.....19ASSEMBLY, YOKE, RH, Z-45 4WD.....19ASSEMBLY,CABLE,TAPESWITCH.....117ASSEMBLY,CONTACT ALARM CABLE,LARGE.....119
ASSEMBLY,FOOT SWITCH.....45, 67, 69ASSEMBLY,GBOX,Z45 DIESEL.....37ASSEMBLY,HYDRAULIC TANK.....31ASSEMBLY,PBOX,Z45 GAS.....71–72ASSEMBLY,PLATFORM CONTROLBOX.....71–72
ASSEMBLY,TAPESWITCH.....117ASSY HEATER, MODEL 18, 120V.....113ASSY HEATER, MODEL 18, 240V.....113ASSY PCB ALC500 Z45/51-2012.....75ASSY, BATTERY HEATER, 120V.....113ASSY, BATTERY HEATER, 240V.....113ASSY, FUEL TANK, 17 GAL, LEGACYPLASTIC.....33
ASSY, FUEL TANK, 17 GAL, STD,PLASTIC.....33
ASSY, SENSOR W/HOUSING.....119ASSY,120V COLD WEATHER PKG......45ASSY,120V HEATER, HYD TANK.....113ASSY,240V COLD WEATHER PKG......45ASSY,240V HEATER, HYD TANK.....113ASSY,ALC500 HEATER,Z45/Z51.....45ASSY,COLD WEATHER GROUND.....113ASSY,FUSE BLOCK,LMI,1 POLE.....47ASSY,LS,LOAD SENSE,38.5 IN.....45ASSY,MODULE,CONTROL UNIT,OPA.....117ASSY,RELAY SOCKET, AUTO.....39, 75ASSY,TERMINAL RAIL, Z45IC.....39AUX RAIL, 6' PLAT, SIDE ENTRY.....121AUX TOP RAIL,6FT,PTD.....99
BBACKING PLATE, HOSE BLOCK, JIB.....63BACKING PLATE, PULLTUBE.....61BAFFLE, AIR CLEANER (27915)**.....47BALL STUD**.....41, 43BAR,AXLE ROTATION STOP.....25BASE ENCLOSURE,RED,OPA.....117BASE, W/1 N.O. CONTACTS***.....71–72BASE,W/2 NC CONTACTS***.....37BASE,W/3 NC CONTACTS.....37, 71–72BASE,WITH 2 N.O. CONTACTS***.....37BATTERY CABLE,NEGATIVE,APU.....45BATTERY CABLE,NEGATIVE,BLACK.....45BATTERY CABLE,POSITIVE,RED.....45BATTERY HOLD DOWN,GROUP 31.....51BATTERY,12V,1000 CCA GRP 31.....51BEARING KIT,OMNI***.....19, 23BEARING, 1.5IDX1.75ODX2.00L.....19BEARING,1.00IDX1.25ODX1.00L.....19, 21BEARING,1.25IDX1.5ODX1.00L.....57BEARING,1.5IDX1.75ODX1.5L.....53BEARING,1.5IDX1.75ODX1.5L,PTFE...19, 21, 25
BEARING,2.0IDX2.25ODX1.50L.....53, 57BEARING,FL,1.25IDX1.41ODX1.50L.....63, 65BEARING,FL,1.25IDX1.5ODX1.25L.....63BEARING,FL,1.5IDX1.75ODX1.10LG.....53BEARING,GARLOCK,12FDU12.....111BEARING,POLYGON,BM5120.....57BEARING,SWING CHASSIS.....29BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....61, 69BOLT,CARRIAGE,1/4-20X1,5,ZAG.....59, 63BOLT,CARRIAGE,1/4-20X2.75,5,ZAG.....63BOLT,CARRIAGE,3/8-16X1.25,5,ZAG.....41, 43BOLT,SHS,1/4-28X4,ZAG.....27, 49BOLT,SHS,5/16X.375X1/4-20,ZAG.....39BOOM REST WELDMENT.....55BOOT(BELLOWS),E-STOP,BLACK.....71–72BOOT, ROCKER JOYSTICK 75565.....77BOOT,JOYSTICK.....77BOOT,PLUG 4 WAY.....67, 69BOOT,TOGGLE SWITCH,SHORT*.....71–72BOX,INSTRUCTION STORAGE.....67, 69BRACKET,AIR HOSE TO PLAT***.....101BRACKET,BATTERY CABLE.....41BRACKET,BATTERY MOUNT.....29, 51BRACKET,BOX.....85BRACKET,CONTROL BOX MOUNTING.....35BRACKET,CONTROL UNIT.....117BRACKET,DRIVE SENSOR,ENABLE.....29BRACKET,HOSE CLAMP PAINTED***.....55BRACKET,HOSE CLAMP***.....63BRACKET,MUFFLER,DEUTZ 3 CYL***.....47BRACKET,PBOX WIRE SUPPORT.....75BRACKET,POWER TO PLAT, DOM......71–72BRACKET,POWER TO PLAT, UK.....71–72BRACKET,PUMP MOUNTING.....87BRACKET,SOLENOID MOUNT.....49BRACKET,SOLENOID MOUNT BRACE**.....49B R AC K E T, S W I N G E N G I N ECONNECTOR.....41
BRACKET,WORK LIGHT MOUNT 5/16".....99BREAKER, 10AMP CIRCUIT, GEN.....107BREAKER, 20AMP CIRCUIT, GEN.....107BREATHER CAP,RFM165.....31
BRKT,AIR CLEANER ORIENTATION**.....47BULKHEAD, COOLING AIR.....41BULKHEAD, ENGINE SIDE.....41BULKHEAD,TANK SIDE.....35BUMPER, PLASTIC, 1.25 O.D........57, 69, 99, 105, 121
BUMPER,BATTERY BOX & RAILS......69, 99, 105, 117
BUMPER,RUBBER***.....35, 111BUMPER,RUBBER,COVERS.....31, 51BUSHING,POLYGON,BM2024-12.....21BUSHING,STRAIN RELIEF,.875/.30.....113BUSHING,STRAIN RELIEF,.875/.40.....113BUTTON,PUSH,BLACK W/SEAL***.....37, 71–72
BUTTON,PUSH,RED MUSHROOMHEAD.....37, 71–72
CCABLE TIE MOUNT, WINGED.....31, 47, 51CABLE TIE,DFT MOUNT,BLK,6.5".....101, 107CABLE TRACK, NP400, 23 LINK.....61CAP, TANK, FUEL SENSOR.....33CAP,DISENGAGE,OMNI***.....19, 23CAP,FUEL,DIESEL,1/8"VENT(GRN).....33CAPACITOR 16 F, GEN.....107CHECK VALVE KIT,77066.....31CHECK VALVE,BALL TYPE,NORMAL.....79CHOCK,CYLINDER (SERVICE TOOL).....11CIRCUIT BKR 10A TYPE 2 METAL.....39CIRCUIT BREAKER, 15A.....37CIRCUIT BRKR 15A TYPE 2 METAL.....39CLAMP, 1.25 INCH TUBE.....119CLAMP, JIB HOSE/CABLE, Z45/51.....61CLAMP, PRI, HOSE/CABLE, Z45/51.....59CLAMP,0.50,#8 X 1/4,RUB CUSH.....55, 127CLAMP,0.63,#10 X 1/4,RUB CUSH.....101CLAMP,0.75,#12 X 1/4,RUB CUSH......39, 49, 71–72, 75, 101
CLAMP,1.25X.5 RUBBER-CUSHION....67, 69, 99, 103, 105, 125
CLAMP,1.63,#26 X 3/8,RUB CUSH.....63, 65CLAMP,1.88,#30 X 3/8,RUB CUSH.....101CLAMP,2 HOSE,PLASTIC,5/8.....21, 41, 87CLAMP,EXHAUST,2.00 PLATED.....47CLAMP,HOSE,2.50"***.....47CLAMP,HOSE,3.00".....47CLAMP,HOSE,8.50 DIA***.....49CLAMP,JIB HOSE/CABLE,Z45/51.....63CLAMP,PLASTIC,HYD HOSE.....107CLAMP,RUB CUSH,0.75,#12 X 3/8*.....49, 101CLAMP,TWO HOSE.....63CLAMPING BLOCK, CABLE, Z45/51.....55CLAMPING BLOCK,HOSE***.....55CLEVIS YOKE-1/4-28,PLTD W/PIN.....27, 49CLIP, METAL MOUNTING.....51CLIP,AIR CLEANER END CAP***.....47COIL,10V DC,DEUTCH W/DIODE***.....81–82COIL,12VDC #8 DTSCH IP69 ECOIL.....85COIL,DUAL,12V DEUT,49CC PUMP**.....87COIL,SOLENOID VALVE,20W.....79COLD WEATHER 120V J BOX ASSY.....113COLD WEATHER 240V J BOX ASSY.....113COLLAR,JOYSTICK,CENTER.....77COMPR.LINK,MACHINED,GND CONTR*....63CONN PLUG 4 WAY ENDCAP DT.....67, 69
132 Z-45/25 IC Part No. 1273798GT
April 2018
Part Description Index
CONN,520120-12-16.....89CONN,520120-16.....89CONN,520120-4***.....89, 91, 93, 95CONN,520120-4-6***.....81–82, 89, 91, 93CONN,520120-4-8.....93CONN,520120-8***.....89, 93, 107CONN,520120-8-10.....89CONN,520120-8-12.....89, 93CONN,520120-8-16.....89CONN,LONG,520122-4.....107CONN,LONG,520122-6.....91CONN,PLUG 120 AC/15A DOMESTIC.....35CONN,RECEP 120AC/15A DOMESTIC.....35, 107
CONN,RECEP 4 WAY ENDCAP DT.....107CONN,SQUEEZE,1/2NPT .38-.50,SM.....35CONN. SQZ, 1/2 NPT .38-50, SM.....71–72CONNECTING LINK, Z45/25.....55CONNECTOR KIT, DEUTZ**.....47CONNECTOR,BULKHEAD,FEMALE-4.....89CONTACT ALARM WIRE ASSY, LARGE....119CONTACT,N.O......37CONTACT,N.O.***.....71–72CONTACT,NC.....37, 71–72CONTACTOR,LIMIT SWITCH.....29, 59CONTROL BOX COVER,LID,PTD.....99CONTROLLER BOX, 120/240V, 50H.....107CONTROLLER BOX, 120/240V, 60H.....107CONTROLLER W/O COILS (77788).....87COUPLER,15 TOOTH,FBA,SAE8***.....49COVER, DRIVE CHASSIS, FRONT.....21COVER, DRIVE CHASSIS, REAR.....25COVER, END, GEN, 120V.....107COVER, END, GENERATOR, 240V.....107COVER, FOOT SWITCH, LARGE.....67, 69COVER, JIB HOSES/CABLES.....63COVER, REAR AXLE, METRIC Z45.....23COVER, TANK SIDE.....43COVER, UPPER PIVOT.....55, 57COVER,BLANK.....72COVER,CABLETRACK TRAY,Z40/45.....61COVER,CENTER SWING CHASSIS.....35COVER,CONTROL BOX LEFT SIDE***.....99COVER,CONTROL BOX RIGHT SIDE**.....99COVER,ENGINE SIDE.....41COVER,FLYWHEEL CASTING.....49COVER,GENERATOR.....107COVER,GFCI,HORIZONTAL,WEATHER....71–72
COVER,PRM FUSE SERVICE PART.....41CRIMPER,DEUTSCH,LIGHT DUTY***.....45CYLINDER,ELEVATE,Z45/25***.....53CYLINDER,EXTEND,Z45J***.....59CYLINDER,JIB,Z45,#4 PORTS***.....63CYLINDER,MASTER,Z45***.....57CYLINDER,OSCILLATE,Z45***.....21CYLINDER,PRIMARY LIFT.....57CYLINDER,SLAVE,Z45***.....63CYLINDER,STEER***.....21
DDECAL KIT,Z45J COMP,SYM,CE.....13DECAL PLATE, HALF MESH.....103DECAL PLATE,MESH.....105DECAL, INSTRUCTION, CONTACTALARM.....119
DECAL, POWER TO PLATFORM 115V**...13, 17
DECAL, POWER TO PLATFORM 230V**...13, 17
DECAL, SYMBOL - READ THE MANUAL...13, 17, 125
DECAL,ARROW BLUE.....13DECAL,ARROW YELLOW LRG 9".....15DECAL,COSMETIC,GENIE.....117DECAL,COSMETIC,GENIE BOOM,HORZ....13DECAL,COSMETIC,GENIE Z-45/25J.....13DECAL,COSMETIC,IC POWER 4 X 4.....15DECAL,DANGER,ELEC.HAZ.STAY CLR....13, 15, 17
DECAL,EMERGENCY LOWERING.....13DECAL,GROUND CONTROL PANEL.....13DECAL,INSTRUCTION,ACTUATOR SWITCHSOCKET.....119
DECAL,LABEL,105 DB.....15DECAL,LABEL,AIR LINE 110 PSI.....13, 17DECAL,LABEL,AIRLINE 110 PSI.....101DECAL,LABEL,DIESEL FUEL.....13DECAL,LABEL,LIFTING EYE.....13, 15DECAL,LABEL,LOWER MIDRAIL.....17DECAL,LABEL,NO SMOKING,SYMB.....13DECAL,LABEL,TIP OVER LMT SWTCH.....13, 15
DECAL,LABEL,TIPOVER,TILT AL SY.....17DECAL,LABEL,TIPOVER,TIRES,SYMB.....13, 15
DECAL,LABEL,TRANSPORT TIEDOWN*..13, 15
DECAL,LANYARD ANCHORAGE POINT.....17DECAL,PLATFORM CONTROL PANEL.....17DECAL,PLATFORM OVERLOAD.....17DECAL,RUNAWAY HAZARD.....17DECAL,SYMBOL-BATTERY SAFETY.....15DECAL,SYMBOL-COMP ACCESS.....15DECAL,SYMBOL-READ THE MANUAL.....117DECAL,TIP-OVER HAZARD,CE.....17DECAL,TIP-OVER,CRUSH.....17DECAL,TIRE PRESSURE,RT.....13, 15DECAL,TRANSPORT/LIFT DIAGRAM.......13, 15
DECAL,TRIANGLE,BLUE.....13, 15DECAL,TRIANGLE,YELLOW.....13, 15DECAL,WARNING,PANEL CRADLE.....125DECAL,WHEEL LOAD,Z45/25J RT.....13, 15Deutz D2011L03 engine have one of two FuelTanks, verify tank before ordering.....33
DIAGNOSTIC FEMALE Q-DSCNT.....81–82DIN RAIL,11.25".....39DIODE,6 AMP,200 PIV,BULK.....45DIPSTICK, OIL (DEUTZ 2011F)***.....49
EEAR, ENGINE TRAY PIVOT.....51ELBOW,130339-6-6.....33ELBOW,45D,520320-12-16.....89ELBOW,45D,520320-4.....95ELBOW,45D,520320-8.....93ELBOW,90D,520220-16.....89ELBOW,90D,520220-4-4.....29, 89, 93, 95ELBOW,90D,520220-4-6***.....89, 93ELBOW,90D,520220-8-12.....89, 93, 107ELBOW,90DEG.1/4MPT-1/4 BARB.....33ELEMENT-5 MIC, PAPER, W/BYPASS.......47, 51
END STOP, DIN RAIL,SCREW CLAMP.....39EXHAUST PIPE, DEUTZ 3 CYL DSL.....47
FFEMALE BULKHEAD CONNECTOR-8.....101FILTER ASSY,HIGH PRESS SAE-12*.....47, 51FILTER ASSY,INTANK.....31FILTER ASY,M PRESS,SAE8,WOIND*......47, 51
FILTER INDICATOR-(60334).....47, 51FILTER LID,RFM165.....31FILTER,AIR***.....11, 47FILTER,ELEMENT,BETA(10)=200.....31FILTER,ELEMENT,BETA(5)=1000.....11, 47, 51FILTER,FUEL/WTR SEP, DTZ 1008.....11, 49FILTER,OIL,DEUTZ F4L1011F.....11, 49FILTER,OIL,DEUTZ,REPLACEMENT.....49FITTING,3/8NPT TO 3/16BARB,90.....33FITTING,BULKHEAD,1/4NPT,FUELTK.....33FITTING,BULKHEAD,3/8NPT,FUELTK.....33FITTING,CONN,520120-12***.....89FITTING,CONN,520120-6.....89FITTING,CONN,520120-6-8***.....93FITTING,ELBOW,45D,520320-4-6**.....93FITTING,ELBOW,90D,520220-12.....115FITTING,ELBOW,90D,520220-8***.....89, 93FITTING,TEE,BRANCH,520429-4***.....91, 95FITTING,TEE,RUN,SWIVEL520432-4.....93FLASHTUBE,STRAIGHT,360DEG,BULB.....97FLASHTUBE,U SHAPED,360DEG,BULB.....97FLOORING, 6'FT PLATFORM.....67FLOORING, 72X30 PLATFORM.....69FOAM PAD, 3" OD X 1.25" ID X 14 IN.....125FOOT SWITCH,20A IP65.....67, 69FORM,DEUTZ AIR INTAKE BAFFLE.....47, 49FORMING PANEL CRADLE.....125FORMING, AUX. CABLE , HOSE BRK.....31FORMING, AUXILARY CABLE MT......41FORMING, BRACKET, OSC VALVE.....27FORMING, EARTH LEAD.....127FORMING, ENGINE COVER LATCH.....51FORMING, FRONT AXLE BRK.....21FORMING, FUEL LINE BRACKET.....51FORMING, HOSE CLAMP RETAINER.....59FORMING, HOSE CLAMP, PAINTED.....55FORMING, OPA CAGE.....117FORMING, OPA CAP.....117FORMING, OPA, BRACKET.....117FORMING, TELEMATICS, ME401-2,STANDARD, BEACON.....123
FORMING, UPPER FUEL TANK BRK......31FORMING,BELLY PAN.....23FORMING,CABLE GUIDE.....65FORMING,DIAGNOSTIC PORT,Z45.....41FORMING,ENGINE MOUNT,FL***.....47FORMING,ENGINE MOUNT,FR***.....49FORMING,FUEL PRES.REG MNT.....51FORMING,GENERATOR MOUNT.....107FORMING,LATCH,CTRL BOX LID PTD.....99FORMING,LP BRACKET MOUNT.....31FORMING,MOUNTING BRACKET.....113FORMING,OIL FILTER BRACKET.....47, 51FORMING,REAR ENGINE MOUNT.....49FORMING,SECONDARY SUPPORT.....125FUEL FILTER W/SEP,DEUTZ,1008.....49FUSE, FMX, 60AMP.....41FUSE,13 AMP,220V PLUG***.....35
GGASKET, TANK, FUEL SENSOR.....33GASKET, UK POWER TO PLAT.....72
Part No. 1273798GT Z-45/25 IC 133
April 2018
Part Description Index (continued)
GASKET,COVER,GFCI,WEATHERPROOF.71–72
GASKET,ENCLOSURE.....117GASKET,EXHAUST.....47GASKET,GROUND CONTROL BOX.....37GASKET,PLATFORM CONTROL BOX.......71–72
GASKET,RETURN FILTER-77353.....31GAUGE-SIGHT,LHA-LGTB***.....31GENERATOR, 120VAC 60Hz 2200W.....107GENERATOR, 240VAC 50Hz 2200W.....107GENERATOR, 2kW, 120V/50Hz.....107GENERATOR, 2kW, 120V/60Hz.....107GENERATOR, 2kW, 240V/50Hz.....107GREASE,DIELECTRIC 4 OZ**.....11GRIP, CABLE.....119GROMMET,RUBBER .25 X .50"OD.....39GROMMET,RUBBER .5 X .014 X .75.....99GROMMET,RUBBER 3 X .19 X 3.5.....65GROUND CONTROL BOX.....37GUARD, SWING GATE.....99GUIDE RING,STANDARD.....47GUIDE, CABLE.....119
HHALF MESH, SWING GATE.....103HARN BRAKE-MS ADAPTER CABLE.....45HARN DEUTZ ENGINE Z45-2012.....45HARN JOYSTICK ADAPTOR JS100.....77HARN, FUNCTION MANIFOLD,Z45IC.....45HARN,2ND GLOW PLUG,DTZ.....45HARN,CABLE,POWER TO PLAT,Z45J.....45HARN,CABLE,WORK LIGHTS,Z45.....45, 99HARN,DRIVE LIGHTS,Z45/Z51.....45, 99HARN,PBOX,OPA,HW,12V.....45HARN,PIGTAIL,TAPESWITCH,OPA.....117HARN,POS. AIR SHUTDOWN,Z45IC.....45HARN,SWING CHASSIS,Z45IC/Z51.....45HARNESS ASSY,GCON,PLAT PRTY.....45HARNESS ASSY,PCON,LOAD SENSE.....45HARNESS, 120V POWER CORD, 12".....113HARNESS, 240V POWER CORD, 12".....113HARNESS, GBOX.....45HARNESS, JIB OPTION.....45HARNESS, OPA2.....119HARNESS, PBOX.....45HARNESS, PBOX, LIFT/DRIVE.....45HARNESS, PBOX, PROX KILL.....45HARNESS, PBOX, TILT LED.....45HARNESS,12V WORK LIGHTS.....45, 99HARNESS,BATTERY HEATER 120V.....113HARNESS,BATTERY HEATER 240V.....113HARNESS,CONTROL CABLE 1,JIB.....45HARNESS,CONTROL CABLE 3,JIB.....45HARNESS,ENG/HYD HEATER 120V.....113HARNESS,ENG/HYD HEATER 240V.....113HARNESS,GAUGE,Z45/51.....45HARNESS,GENERATOR,PBOX,Z45/51.....45HARNESS,JIB SELECT MANIFOLD.....45HARNESS,JOYSTICK.....45HARNESS,JUMPER,LOAD SENSE,GBOX...45HARNESS,LS EXTEND PIGTAIL.....45HARNESS,LS SEC UP/DOWN.....45HARNESS,LS,D.E. Z45.....45HARNESS,LS,PRIM/EXT.....45HARNESS,PLUG,NON-LOAD WEIGHING...45HARNESS,RELAY,GBOX,Z45IC.....45HARNESS,RELAY,LIGHT PKG,Z45/51......45, 99
HARNESS,RELAY,OIL COOLER.....45, 115HEAT SHIELD,DEUTZ STARTER.....47HINGE, SPRING, LONG LEG.....69, 105HINGE,.375X.120THK.,SLOTTED.....41, 43HINGE,PLAT CONTROL BOX COVER.....99HOLDER, SENSOR.....119HOLE PLUG, 3 IN.....41HOOK,BATT HOLD DOWN,10".....51HORN,12VDC,SPADE TERMINALS***.....43HOSE ASM-JCAF310-06-41.....87HOSE ASSEMBLY,1/4".....89HOSE ASSY 1/4, STR FEM,STR FEM.....91HOSE ASSY 1/4,STR FEM,PIPETHRE .....89HOSE ASSY 1/4,STR FEM,STR MALE.....95HOSE ASSY, 1/2, 45 FEM,STR FEM.....109HOSE ASSY, 1/4", 21.24".....95HOSE ASSY, 1/4", 22.00.....95HOSE ASSY, 3/8" STR M,90 FM***.....93HOSE ASSY, 3/8",31.21.....89HOSE ASSY,1/2".....109HOSE ASSY,1/2,45 FEM,STR FEM.....89HOSE ASSY,1/2,45 FEM,STR FEM**.....89HOSE ASSY,1/2,58.28".....93HOSE ASSY,1/2,90 FEM,STR FEM.....93, 109HOSE ASSY,1/2,90 FEM,STR FEM**.....89HOSE ASSY,1/2,STR FEM,STR BLKH.....93HOSE ASSY,1/2,STR FEM,STR FEM.....89, 93HOSE ASSY,1/4,45 FEM,STR FEM.....93HOSE ASSY,1/4,45 FEM,STR FEM**.....89HOSE ASSY,1/4,90 FEM,STR FEM.....89, 93HOSE ASSY,1/4,90 FEM,STR FEM**.....89, 93HOSE ASSY,1/4,STR FEM,STR FEM........89, 91, 93, 95, 109
HOSE ASSY,3/4,90 FEM,STR FEM.....89, 115HOSE ASSY,3/4,STR FEM,STR FEM.....115HOSE ASSY,3/8 STR FEM STR FEM*.....101HOSE ASSY,3/8,45 FEM,STR FEM.....93HOSE ASSY,3/8,83.28".....93HOSE ASSY,LP GAS.....31HOSE COVER,LOWER LEVEL,BOT,PAI.....55HOSE COVER,LOWER LEVEL,TOP,PAI.....55HOSE COVER,UPPER ARM,PAINTED.....55HOSE END,BARB,1/4 MNPTX5/16,ST.....33HOSE END,BARB,3/8 MNPT X 5/16.....33HOSE GUIDE, JIB.....101HOSE,3/8",FUEL,30R7.....55HOSE,AIR CLEANER.....47HOUR METER,10-80 VOLTS***.....37
IINSTRN, TRC RETROFIT, STNDRD.....45ISOLATOR,ENGINE VIBRATION***.....47
JJOYSTICK,1 AXIS ROCKER,DEUTSCH.....77JOYSTICK,1 AXIS,DEUTSCH.....77JOYSTICK,2 AXIS,DEUTSCH.....77JOYSTICK,DUAL AXIS W/KNOB.....77JOYSTICK,SINGLE AXIS W/KNOB.....77JOYSTICK,SINGLE AXIS W/STEER.....77JUMPER COMB, 2-WAY,WIELAND.....39
KKEEPER,LATCH (45363).....41, 43KEY SINGLE***.....37KEYSWITCH,3 POS W/KEYS,LOCKING.....37KEYSWITCH,3 POS. W/KEYS***.....37KIT, FASTENER, FOOTSWITCH.....67, 69
KIT, ISOLATION, 3 JOYSTICK.....77KIT, LIFT GUARD CONTACT ALARM,6'-8'PLATFORM,NON-ALC1000.....119
KIT, OPA WELDER BRACKET.....117KIT, TRC RETROFIT, STNDRD.....45KIT,CHARGE PUMP.....87KIT,CHARGE PUMP HOUSING.....87KIT,ELEMENT**.....11, 31KIT,GASKET,UK POWER TO PLAT......71–72KIT,PANEL CRADLE,CE.....125KIT,PUMP SHAFT SEAL W/INST***.....87KIT,REPAIR,DEUTSCH CONNECTORS*.....45KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....45KIT,STRAINER REPLACEMENT.....89KNOB,JOYSTICK, 62390/62391.....77KNOB,ROCKER JOYSTICK 75565.....77
LL.P.TANK LATCH.....31LANYARD,LYNCH PIN ASSY.....51LATCH, SWING GATE.....69, 105LATCH,DRAW,ADJUSTABLE.....51LATCH,FLEXIBLE.....31, 51LATCH,FLEXIBLE DRAW.....39LATCH,SLIDE, FLUSH MOUNT STYLE.....99LENS,AMBER,STROBE,FIREBOLT.....97LEVEL SENSOR,LS60,YL,2.5X4.5.....51LEVER,GOVERNOR ACTUATOR**.....49LID ENCLOSURE,RED,OPA.....117LID,GROUND CONTROL BOX.....37LID,PLATFORM CONTROL BOX.....72LIGHT,LED IND. RED 12V NH.....37, 71–72LINING KIT,BRAKE,OMNI***.....19, 23LOAD PAD,ENGINE TRAY SUPPORT.......29, 41
LOAD SUPPORT WITH BEARINGS.....111LOCK,RECEP 4 WAY,14-18GA.....107LOCKNUT,ELEC,1/2".....35, 71–72LOWER LEVEL ARM ASSY***.....55LOWER SECONDARY ARM ASSY***.....55LS ROT.HEAD W/O LEVER (ZCE01).....55
MMACHINING, JIB BOOM WELDMENT**.....63MAGNET, 1/4-20, 15 LB......119MALE PIPE THD,1/4" SER,3/8"X18.....101MANIFOLD ASSEMBLY, GEN.....107MANIFOLD ASSEMBLY, GEN 2.2KW.....107MANIFOLD, TRACTION, 4WD.....79MANIFOLD,FUNCTION,IC.....81–82MANIFOLD,JIB SELECT W/QD PLUG.....85MANIFOLD,ROTATOR,CB***.....85MANUAL BOX W/DECALS***.....67MANUAL,AEM SAFETY.....11MANUAL,RESPON,A92.5 BOOM.....11MESH,HALF,LH,6'PLATFORM.....103MESH,HALF,RH,6'PLATFORM.....103MODULE, PLUS+1, CONTACT ALARM.....119MODULE, TELEMATICS, ME401-2,STANDARD.....123
MODULE,CONTROL UNIT,PCB,OPA.....117MODULE,IGNITION/START,12/24V.....39MODULE,LOAD SENSE 2007.....111MOTOR,12VDC,77066.....31MOTOR,PISTON,LC25,6.5 DEG,13T.....19, 23MOUNT BRKT,POS.BATTERY CABLE.....49MOUNT, FUEL TANK.....31MOUNT,SWITCH.....111
134 Z-45/25 IC Part No. 1273798GT
April 2018
Part Description Index (continued)
MOUNTING BRKT,ELECTRICAL PANEL.....47MOUNTING BRKT,FRONT HARNESS.....47MPT,CPLR,1/4"SER,3/8"X18.....101MUFFLER,DEUTZ.....47
NNECK/HEAD-LIMIT SWITCH (88356).....29, 55NIPPLE,DIAGNOSTIC,#4.....81–82NUT - PLASTIC,RING FOR ALARMS.....71–72NUT HEX M5-0.8 CLASS 8 ZINC.....72NUT KIT W/COIL ORINGS.....79NUT, TL FLG, 1-8, G, ZAG.....41NUT, TL FLG, 3/8-16, G, ZAG....21, 31, 35, 41, 53, 55, 57, 67, 71–72, 101, 103, 117
NUT, TL FLG, M12-1.75, ZAB.....127NUT, TL, 1/4-20, C, ZAG.....23NUT,1/4-20,8,ZAG.....119NUT,1/4-28,8,ZAG.....27NUT,BULKHEAD,520118-4.....93NUT,HEX,1/4-28.....49NUT,LOCKING-LG.FLANGE,5/16-18.....31NUT,LOCKING-LRG.FLANGE,3/8-16.....41NUT,LP NYLOCK,10-32.....75NUT,M4 NYLOCK.....117NUT,NYLOCK FLG,1/4-20,F,ZAG.....119, 125NUT,NYLOCK FLG,3/8-16,F,ZAG.......61, 119, 125
NUT,NYLOCK,1/4-20.....39, 65NUT,NYLOCK,10-24.....27NUT,NYLOCK,10-32.....55, 59, 71–72, 75, 97NUT,NYLOCK,3/8-16.....127NUT,NYLOCK,5/16-18.....51NUT,NYLOCK,6-32.....119NUT,RETAINER (96008).....37NUT,SERRATED,1/4-20,8,ZAG.....61, 69NUT,SERRATED,10-32,ZAG.....29, 31, 41, 43, 51, 111, 119
NUT,SERRATED,3/8-16,8,ZAG.....29NUT,SERRATED,5/16-18,8,ZAG.....47NUT,SERRATED,8-32,ZAG.....47NUT,STEM,EATON***.....87NUT,TL FLG,1/2-13,G,ZAG.....29, 51, 113NUT,TL FLG,1/4-20,G,ZAG......21, 27, 29, 31, 41, 43, 49, 51, 55, 59, 61, 63, 69, 87, 99, 101, 103, 105, 107, 111, 117, 121
NUT,TL FLG,3/8-16,G,ZAG......25, 47, 49, 51, 63
NUT,TL FLG,5/16-18,G,ZAG.....41, 43, 47, 65, 99, 105, 107
NUT,TL JAM,3/8-16,A,ZAG.....31, 125NUT,TL,1/2-13,C,ZAG.....47, 49NUT,TL,10-32,A,ZAG.....39NUT,TL,3/4-10,C,ZAG.....65NUT,TL,3/8-16,C,ZAG.....41, 43, 111NUT-COIL SHORT.....85NUTSERT,1/4-20,STEEL CAD PLTD.....39, 72NUTSERT,LP KNURLED,1/4-20X.165.....37
OO-RING, ROTATOR MANIFOLD.....85O-RING,.103 X 4.737,VITON, 75D.....19O-RING,2-010,VITON.....19O-RING,2-042 N674-70***.....87O-RING,END COVER,OMNI***.....19, 23O-RING,FILTER ASSY (60334)***.....47, 51O-RING,PIPE PLUG KIT,OMNI***.....19, 23O-RING,STEM,EATON.....87OIL COOLER W/FAN, 12VDC.....115
ORIFICE DISC,.046",GREEN.....81–82ORIFICE, PLUG, 1.2MM (.047IN).....79OUTLET,110V GFCI***.....71–72
PPAD,REST,1"THICK,FLANGED.....125PAD,REST,1"THICK,W/STUDS*.....55PAINT, AEROSOL, TRAFFIC BLACK.....11PAINT,AEROSOL,BRIGHT BLUE***.....11PAINT,AEROSOL,GENIE GRAY***.....11PAINT,WET,GENIE BLUE (1 GL)**.....11PAINT,WET,GENIE GRAY (1 GL)**.....11PAINT,WET,TRAFFIC BLACK (1 GL)**.....11PANEL, HALF MESH.....105PIN, DEUTZ (FOR PN 65849).....47PIN,0.75DIAX5.75LG,CHAMFER.....111PIN,1.00DIAX15.56LG,CHAMFER.....51PIN,1.25 DIA X 3.19 LG, PLATE.....57PIN,1.25DIAX14.45LG,2HOLE.....63PIN,1.25DIAX3.37LG,1HOLE.....57PIN,1.25DIAX3.75LG,1HOLE.....21PIN,1.25DIAX5.25LG,1HOLE.....63PIN,1.25DIAX6.36LG,2RING.....59, 63PIN,1.25DIAX7.00LG,1HOLE.....63PIN,1.25DIAX7.88LG,1HOLE.....63PIN,1.25DIAX8.12LG,1HOLE.....21PIN,1.25DIAX8.88LG,1HOLE.....63PIN,1.25DIAX9.38LG,THREADED.....59PIN,1.50DIAX13.88LG,2HOLE.....53PIN,1.50DIAX20.00LG,CHAMFER.....21, 25PIN,1.50DIAX7.50LG,1HOLE***.....53PIN,1.75DIAX11.88LG,CHAMFER.....57PIN,1.75DIAX9.25LG,1HOLE.....57PIN,2.00DIAX10.88LG,CHAMFER.....53PIN,2.00DIAX12.88LG,CHAMFER***.....53PIN,2.00DIAX24.00LG,CHAMFER***.....53, 57PIN,CLEVIS,1.0X2.41,SAE,ZAG.....21PINCH GUARD RAIL,6' PLATFORM.....99PIPE PLUG KIT,OMNI***.....19, 23PLATE, CABLE AND WIRE COVER.....119PLATE, SENSOR HOLDER.....119PLATE,CLAMP,HYD HOSE.....107PLATE,DECAL,PLATFORM***.....69PLATE,JIB,ROTATE MANIFOLD.....65PLATE,PLATFORM DECALS***.....67PLATE,UK POWER TO PLATFORM.....71–72PLATFORM CONTROL BOX,Z45.....72PLUG, DEUTZ (FOR PN 65849).....47PLUG, NYLON .250 BLACK DOMED.....75PLUG, SANTOPRENE .5 BLACK DOME.....37PLUG,BLANKING.....45PLUG,ELECTRICAL,220/50,NOVON.....35PLUG,FUSED,250V,13AMP,U.K.**.....35PLUG,MAGNETIC,SAE-6***.....31PLUG,NYLON .313 BLACK DOMED.....75PLUG,NYLON 1.12 BLACK DOMED.....37PLUG,NYLON 2.093 BLACK DOMED.....37PLUG,ORIFICE,1.00MM(.039IN).....79PLUG,PWR,UK,16AMP,3PIN,BLK.....35PLUG,SANTOPRENE .5 BLACK DOME.....71–72
PLUG-ORIFICE 0.031 INCH.....79PRIMARY BOOM ASSY,JIB,Z45/25J.....59PROXIMITY SENSOR***.....45PUMP ASSY (77066).....31PUMP,FUEL 2011 DEUTZ ***.....49PUMP,PIGGBACK,11CC,11 TOOTH***.....87PUMP,PISTON,49CC***.....87PUSH RETAINER, 3/8" SCREW.....41, 43
RRECEPTACLE, 120VAC, 20A, GFCI.....71–72REF. PLATFORM CONTROL BOX.....69REF. PLATFORM SUPPORT.....69REF: DECAL,POWER TO PLATFORM.....113Ref: Fuel Cap.....31Ref: Fuel Tank.....31REF: Hydraulic Hose Assembly.....95REGULATOR,FUEL PRESS,TME27'07.....51RELAY SOCKET,AUTO***.....39RELAY SOCKET,AUTO,RETAINER***.....39RELAY, POWER & FUSE MODULE.....41RELAY,SPDT,12V(AUTO) PLUG IN**.....39, 75RELAY,SPDT,12V(AUTO)**.....119RELAY,TIME DELAY,2 SEC,30A.....45RELIEF VALVE, 250 PSI.....79REPAIR END BRKT SET,NP400-7***.....61REPAIR LINK,7 LINKS NP400-7***.....61REPAIR LINK,NP400-7***.....61RESISTOR,20 OHMS,25W,ADJ***.....39RESISTOR,7.5 OHM,25 WATT,1PCNT.....39RETAINER,SPRING,1.21 X .375.....111RIVET, STL, STL, DOME, 1/4 X .375,ZAG.....105
RIVET,ALUM,ALUM,3/16BUTTONHEAD.....99RIVET,STL,STL,DOME,1/8X.25,ZAG.....123RIVET,STL,STL,P,.125 X .25.....39, 75ROCKER ASSY.,MAGNETIC 75565.....77ROCKER,RETAINER, 75565.....77ROD END, .25 X 2.75, ZAG.....111ROD END,.375 X 2.25,ZAG.....21, 51, 57ROD END,.375X3.69,ZAG.....21, 25, 57, 59, 63ROD END,.5 X 3.75,ZAG.....53, 57ROD END,BALL JOINT 1/4-28.....27ROD,DISCONNECT,OMNI***.....19, 23ROD,THREADED,1/4-28X4,ZAG.....27ROLLER ARM,LIMIT SWITCH***.....29, 55, 59ROTATOR,PLAT,Z45J/Z51J.....65RUE RING,1.0,ZAG.....21
SSCREW PH M5-0.8X20 DIN 7500CE.....72SCREW T-SWITCH PH/PH 6-32X1/4.....71–72SCREW, GEN ROTOR.....107SCREW, HCC, 3/8-16 X 1.50.....31SCREW, HHF, 3/8-16 X 1.25, 8, ZAG....31, 35, 41, 47, 51, 103
SCREW, PHM, #6-32 X .625 ZINC.....77SCREW, SHC, M4-0.7X8, DIN912,.....67SCREW,BHC,1/4-20X.75,F835,ZAG.....61SCREW,BLEEDER,M5X0.8.....65SCREW,FHPM,6-32X.75,ZAG.....71–72SCREW,FHS,3/8-16X1.75,F835,ZAG.....29SCREW,HHC,1-8X5,5,ZAG.....41SCREW,HHC,1/2-13X1.25,8,ZAG.....25SCREW,HHC,1/2-13X1.5,8,ZAG.....53, 55, 57SCREW,HHC,1/4-20 X .75.....72, 99SCREW,HHC,1/4-20 X 1.....35, 99, 115SCREW,HHC,1/4-20 X 1.25.....41SCREW,HHC,1/4-20 X 1.5.....99SCREW,HHC,1/4-20 X 2.....41, 51SCREW,HHC,1/4-20 X 2.75.....65SCREW,HHC,1/4-20 X 3.....39SCREW,HHC,1/4-20X1,8,ZAG.......19, 21, 23, 25, 41, 43
SCREW,HHC,1/4-20X1.25,8,ZAG.....23SCREW,HHC,1/4-20X1.5,8,ZAG.....51SCREW,HHC,1/4-20X1.75,8,ZAG.....41, 87
Part No. 1273798GT Z-45/25 IC 135
April 2018
Part Description Index (continued)
SCREW,HHC,1/4-20X2.75,8,ZAG.....61SCREW,HHC,1/4-20X4,8,ZAG.....107SCREW,HHC,3/4-10X9.5,8,ZAG.....65SCREW,HHC,3/8-16 X 1.....31SCREW,HHC,3/8-16 X 1.25 GRD 5.....127SCREW,HHC,3/8-16X.75,8,ZAG.....31, 55, 57, 59, 63, 65
SCREW,HHC,3/8-16X1,8,ZAG.......21, 29, 43, 57, 59
SCREW,HHC,3/8-16X1.25,8,ZAG.....31, 51, 59SCREW,HHC,3/8-16X1.5,8,ZAG.....59SCREW,HHC,3/8-16X2.5,8,ZAG.....25SCREW,HHC,3/8-16X2.75,8,ZAG.....25, 27, 35SCREW,HHC,3/8-16X3,8,ZAG.....53SCREW,HHC,3/8-16X3.25,8,ZAG.....111SCREW,HHC,5/16-18 X .75.....99SCREW,HHC,5/16-18 X 1 GR5.....31SCREW,HHC,5/16-18 X 1.25.....51SCREW,HHC,5/16-18X1,8,ZAG.....47, 105SCREW,HHC,5/16-18X1.375,8,ZAG.....107SCREW,HHC,5/8-11 X 4.00 GR8 BO.....29SCREW,HHC,5/8-11,4.5,8,ZAG.....29SCREW,HHC,5/8-11X1.75,8,ZAG.....51SCREW,HHC,7/16-14X1.5,ZAG.....19, 23SCREW,HHC,M10-1.5X16,DIN933,10.9,ZAB.49SCREW,HHC,M12 X 35MM.....127SCREW,HHC,M14 X 40MM,GR 8.8.....49SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.49SCREW,HHF,1/2-13X1.25,8,ZAG.....49, 87SCREW,HHF,1/2-13X1.5,8,ZAG.....29, 51SCREW,HHF,1/2-13X1.75,ZAG.....113SCREW,HHF,1/2-13X3.5,8,ZAG.....47, 49SCREW,HHF,1/4-20X.5,8,ZAG.....65SCREW,HHF,1/4-20X.625,8,ZAG....37, 55, 69, 105, 125
SCREW,HHF,1/4-20X.75,8,ZAG.....39, 41, 43, 47, 51, 55, 61, 63, 67, 69, 99, 103, 117, 119
SCREW,HHF,1/4-20X1,8,ZAG........29, 31, 41, 43, 49, 99, 107, 111, 121
SCREW,HHF,1/4-20X1.25,8,ZAG.........47, 51, 101, 117
SCREW,HHF,1/4-20X1.5,8,ZAG.....63SCREW,HHF,1/4-20X1.75,8,ZAG.....55, 59SCREW,HHF,1/4-20X2,8,ZAG.....27SCREW,HHF,1/4-20X2.5,8,ZAG.....21SCREW,HHF,1/4-20X4.5,8,ZAG.....51SCREW,HHF,10-24X.5.....119SCREW,HHF,3/8-16X.625,8,ZAG.....19SCREW,HHF,3/8-16X.75,8,ZAG.....31, 35, 47, 51
SCREW,HHF,3/8-16X1,8,ZAG.....67, 72, 119SCREW,HHF,3/8-16X1.5,8,ZAG.....35, 47, 51, 55, 57, 63
SCREW,HHF,3/8-16X1.75,8,ZAG.....21, 49, 51SCREW,HHF,3/8-16X2,8,ZAG.....57, 63SCREW,HHF,3/8-16X2.25,8,ZAG.....21, 25SCREW,HHF,3/8-16X2.75,8,ZAG.....31SCREW,HHF,5/16-18X1,8,ZAG.....99SCREW,HHF,5/16-18X1.25,8,ZAG.....65SCREW,HHF,M10-1.5X75,DIN6921,1.....49SCREW,HHF,M14-2.0X35,DIN6921,10.9,ZAB.47SCREW,HHF,M6-1.0X12,DIN6921,10........49, 117
SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB.47SCREW,M5X16 BHD.....117SCREW,M6X8.....117SCREW,PHIL,PHM,10-32 X .5,SSTL....71–72, 75
SCREW,PHIL,PHM,6-32 X 1/4 SS.....75
SCREW,PHILLIPS,PHM,10-32 X .38.....75SCREW,PHILLIPS,PHM,10-32 X .5.....75SCREW,PHILLIPS,PHM,10-32 X1.25.....97SCREW,PHILLIPS,PHM,6-32 X .5.....72SCREW,PHPM SEMS ET,10-24X.75,Z.....87SCREW,PHPM,10-24X.50,ZAG.....39SCREW,PHPM,10-24X1,ZAG.....67, 69SCREW,PHPM,10-32X.50,ZAG.....33, 39SCREW,PHPM,10-32X.75,ZAG.....31, 41, 43, 51
SCREW,PHPM,10-32X1.25,ZAG.....119SCREW,PHPM,10-32X1.5,ZAG....29, 111, 123SCREW,PHPM,10-32X1.75,ZAG.....55SCREW,PHPM,10-32X2,ZAG.....59SCREW,PHPM,6-32X.875,ZAG.....119SCREW,PHPM,8-32 X .75,ZAG.....47S C R E W, P H P M - S T, 8 - 3 2 X . 5 0 , T Y P EF,ZAG.....71–72
SCREW,SHC,1/2-13X4.5,A574,ZAG.....29SCREW,SHC,3/8-16X1,A574,ZAG.....87SCREW,SHC,5/8-11X1.62,A574,ZAG.....23SCREW,SHC,5/8-11X1.75,A574,ZAG.....19SCREW,SHC,M10-1.5X30,DIN912,12.9,ZAB.49SCREW,SHS,1/4-20 X .5 ZINC.....35SEAL AND BRG KIT,4.5K ROTATOR.....65SEAL KIT (39345).....59, 63, 82, 85SEAL KIT (54994).....63SEAL KIT CYL.Z45(54569).....59SEAL KIT, HYD MOTOR, GEN.....107SEAL KIT, SWING DRIVE.....29SEAL KIT, VALVE.....79, 81–82, 85SEAL KIT, VALVE 84129.....79SEAL KIT, VALVE, #10.....79SEAL KIT, VALVE, #4.....79SEAL KIT,11 TOOTH PUMP***.....87SEAL KIT,52907,SIZE 4, 2 WAY.....81–82SEAL KIT,BRAKE,OMNI***.....19, 23SEAL KIT,CONTROL VALVE.....27SEAL KIT,CYL,Z45 (54567).....21SEAL KIT,CYL,Z45 (77187&77188).....57SEAL KIT,ELEVATE (88203).....53SEAL KIT,GEARBOX,OMNI***.....19, 23SEAL KIT,MASTER & SLAVE CYL.....57, 63SEAL KIT,MOTOR,LC/KC***.....19, 23SEAL KIT,PUMP SHAFT (EATON)***.....87SEAL KIT,SOLENOID VALVE, SV07.....85SEAL KIT,STEER CYL (89065).....21SEAL KIT,VALVE.....79SEAL KIT-FOR PN.44216 & 826779.....82SEAL, CONNECTOR (DT JOYSTICKS).....77SEAL,FILTER ASSY (60334)***.....47, 51SEAL,FILTER LID.....31SEAL,SHAFT,EATON PUMP***.....87SENDING UNIT,OIL TEMP SWCH,DTZ.....47SENSOR,LEVEL,4.5 DEG.....51SENSOR,RUBBER EDGE.....117SHEET,RUBBER,AIR INTAKE.....49SHIM,AXLE ROTATION STOP,12GA.....25SHIM,AXLE ROTATION STOP,22GA.....25SHIM,SIDE PAD 22GA......59SHIM,WEAR PAD,5X 1.5 16GA.....59SHUTTLE VALVE, HOT OIL.....79SLEEVE,CONNECTOR,DT JOYSTICKS.....77SLEEVE,NYLON, 2" ID.....95SLEEVE,NYLON,.86 ID.....89SLEEVE,NYLON,1.42 ID.....89, 95SLEEVE,NYLON,3.13 ID.....91SLIDING MIDRAIL ASSY-STD.....69SLIDING MIDRAIL KIT,PTD.....67
SNAP RING,EXTERNAL,1.25,ZAG.....59, 63SNAP RING,EXTERNAL,1.50,ZAG.....19SNAP RING,PUMP SHAFT SEAL***.....87SOLENOID,77066.....31SOLENOID,THROTTLE ACTUATOR DSL.....49SOUNDER LENS, OPA, AMBER.....117SOUNDER LENS, OPA, BLUE.....117SOUNDER LENS, OPA, CLEAR.....117SOUNDER LENS, OPA, RED.....117SOUNDER,MIDI,OPA.....117SPACER,19.1 ODX13.5 IDX15.9.....47, 49SPACER,EATON PUMP SHAFT SEAL**.....87SPACER,HEAT SINK.....117SPACER,HOSE CLAMP,RUBBER.....61SPACER,NYLON,2.00 X 1.33 X.310.....59SPACER,NYLON,2.01 X 1.28 X.135.....59SPLICE,PARALLEL,RED,INSULATED.....45SPRING CLIP,1/4-20,.025-.15X.5.....47, 63SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....21, 23, 25, 41, 43, 67, 69, 107, 115
SPRING CLIP,10-24,.025-.125X.468,ZAG...67, 69, 119
SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....31SPRING,COMP,1" OD,232 LB/IN.....111SPRING,JOYSTK CENTR,62390/91.....77SPRING,SWITCH CENTERING,75565.....77STAND OFF,CONTROL UNIT.....117STANDOFF,6-32 X 3/8L X 1/4 HEX.....75STARTER, 12V.....47STARTER,DEUTZ,F4L1011F/F3L1011.....47STEP PLATFORM ENTRY PAINTED.....67STRAINER,16 SAE F/24 SAE M.....31STROBE,FIREBOLT,12-80VDC,AMB**.....97STRUT,GAS,14",200LBS......43STRUT,GAS,200 LB***.....41SUPPORT, RAILING.....99, 121SUPPORT,SENSOR,JOYSTICK.....77SVC KIT,UK RECEPT.REPLACEMENT.....71–72
SWING DRIVE ASSEMBLY.....29SWITCH SHIELD,ROCK JOYSTK75565.....77SWITCH TOGGLE ASSY DPDT 2P MOM....37SWITCH TOGGLE ASSY DPDT 3P MOM..37, 71–72
SWITCH TOGGLE ASSY SPDT 2P MNT....37, 71–72
SWITCH TOGGLE ASSY SPDT 2P MOM...71–72
SWITCH TOGGLE ASSY SPDT 3P MOM...37, 71–72
SWITCH TOGGLE SPDT 2P MNT SHDR...71–72
SWITCH, OIL PRESSURE 1.5 BAR.....47SWITCH,LIMIT,W/RLLR ARM NO/NC.....55, 59SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....55SWITCH,LIMIT,W/RLR ARM,NO/NC**.....29
TT-BOX, 2.75 X 4.5 X 2.0**.....71–72TANK, 7 GAL/33.5 POUND, LP.....31TAPE, PROTECTIVE MASK.....17TAPE, WARN, BLACK/YELLOW, BULK.....17TEE,BRANCH,520429-8.....93TEE,BULKHEAD,04MFS-04MFS-04MFS.....93TEE,BULKHEAD,RUN,520120-6.....93TEE,BULKHEAD,RUN,520958-4.....93TEE,RUN,520428-4.....89TEE,RUN,520428-6.....89TEE,RUN,520428-8.....107
136 Z-45/25 IC Part No. 1273798GT
April 2018
Part Description Index (continued)
TERM RELAY,N-INSULATE 14-16 GA.....39TERM,AMP MTE,SOC,22-26 GA BULK.....77TERM,NI PIN,16-18 BULK.....107TERM,RELAY N-INSULATED 10-12 G.....39TERMINAL BLOCK END PLATE.....39TERMINAL BLOCK,WIELAND.....39TERMINAL STRIP.....75THROTTLE LINKAGE,DIESEL***.....49TIE ROD WELDMENT, Z45/51.....21TIRE,315/55D20-12 PLY.....19TIRE/WHEEL ASSY,RT AIR,LEFT.....19TIRE/WHEEL ASSY,RT AIR,RIGHT.....19TIRE/WHEEL ASSY,RT FOAM,LH.....19TIRE/WHEEL ASSY,RT FOAM,RH.....19TIRE/WHL ASSY,RT AIR,NON-MRK L.....19TIRE/WHL ASSY,RT AIR,NON-MRK R.....19TIRE/WHL ASSY,RT FOAM,NON-MK L.....19TIRE/WHL ASSY,RT FOAM,NON-MK R.....19TOEBOARD, TRI ENTRY 6', EURO.....99TOEBOARD,ENTRY EUROPEAN PNTD**...99TOOL TRAY.....99TOOL TRAY BRACKET (GRAY) **.....99TRIM,EDGE,1/8X3/4 SIDE BULB.....41TRIMLOCK,BLACK,3/16 X 4 INCHES.....55TUBE, CABLETRACK ARM, Z40/45.....61TUBE, RD, ALUM, 1.25 X .083 X 11.75.....125TUBE, SWING GATE GUARD.....99TUBE,AIR CLEANER INLET.....47TUBE,FUEL PICKUP,3/8NPTX1/4PT.....33
UU-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG.....69, 101, 117, 125
U-BOLT,5/16 -18 X 2IN**.....47UPPER LEVEL ARM ASSY,SERV***.....55UPPER PIVOT W/BEARING-Z45/25**.....57UPPER SECONDARY ARM ASSY-Z45**.....55
VVALVE - COUNTERBALANCE**.....85VALVE BLOCK, SWING DRIVE.....29VALVE RELIEF,2500PSI(88513)**.....82VALVE, CNTRBAL 3500 PSI, ATM VEN.....53VALVE, COMPENSATOR, 80 PSI.....82VALVE, FLOW DIVIDER COMBINER.....79VALVE, RELIEF, GEN, 2.2kW.....107VALVE, SOLENOID, 2 POS 3 WAY.....79VALVE,BALL,16 MSAE-16 FSAE***.....89VALVE,CB.CBBC-LHN@1000***.....59, 81–82VALVE,CHECK***.....79VALVE,CHECK,5 PSI.....79VALVE,CHECK,5 PSI**.....81–82VALVE,CHECK,DUAL PILOT,135 PSI.....82VALVE,CHK,#8PORT-#8MALEORFS.....89VALVE,COUNTERBALANCE,1000 ATM.....21VALVE,COUNTERBALANCE,3500***.....63VALVE,COUNTERBALANCE,3800 PSI.....57VALVE,COUNTERBALANCE,3800 PSI*.....63VALVE,COUNTERBALNCE,1500 PSI**.....59VALVE,DIFF SENSING,160 PSI.....81–82VALVE,FLOW CONTROL, 0.1GPM*.....81–82VALVE,FLOW CONTROL,.4 GPM.....82VALVE,FLOW DIVIDER/COMBINER.....79VALVE,FLOW REG., 2.0 GPM,GS68.....81–82VALVE,FLOW REGULATOR, 2.0 GPM*.....81–82
VALVE,NEEDLE,FINE ADJUSTMENT**.....82VALVE,PROP,3 POS,4-WAY***.....81–82
VALVE,PROPORTIONAL 3 POS 4 WY*.....81–82
VALVE,RELIEF,2100 PSI***.....81–82VALVE,RELIEF,3000PSI,GS68PUMP1.....82VALVE,SHUTTLE.....81–82VALVE,SOLENOID 3 POS.4 WAY***.....81–82VALVE,SOLENOID, 2POS/3WAY***.....85VALVE,SOLENOID,2POS 3 WAY***.....81–82VALVE,SOLENOID,3POS 4WAY.....81–82VALVE-CHECK, #4 SAE, 5 PSI*.....81–82VALVE-RELIEF,3200 PSI.....81–82VALVE-SOLENOID,2POS 3WAY,JIB**.....85Verify Engine Make and Model BeforeOrdering.....47, 49
Verify Engine Make and Model Before OrderingFuel Tank and Components.....33
VLV,MAN,3 POS/4 WAY,CLOSE CTR*.....27
WWASHER, .469 X .768 HRD, ZAG.....19, 23W A S H E R , F L A T ,M6X18X1.6,DIN9021,ZAB.....117
WASHER, LOCK, .25.....41, 99WASHER, LOCK, M4, SS.....67WASHER,FLAT,#10,USS,ZAG.....27, 39, 87WASHER,FLAT,#8,SAE,ZAG.....27, 71–72WASHER,FLAT,.25X1.25X.062,ZAG.....41, 43WASHER,FLAT,.375X1.25X.062,ZAG.....111WASHER,FLAT,.5X2.25X.188,ZAG.....47, 49WASHER,FLAT,.75,SAE,HRD,ZAG.....65, 101WASHER,FLAT,1.0,USS,ZAG.....41WASHER,FLAT,1/4,USS,ZAG.........21, 23, 25, 35, 37, 41, 51, 87, 107, 117
WASHER,FLAT,3/8,SAE,HRD,ZAG......41, 43, 63, 65, 87
WASHER,FLAT,3/8,USS,ZAG.........25, 27, 31, 35, 111
WASHER,FLAT,5/16,USS,ZAG.....31, 105WASHER,FLAT,5/8,F436,HRD,ZAG.....19, 23, 29, 51
WASHER,FLAT,M10,ZINC PLTD......49, 127WASHER,FLAT,M12.....127WASHER,FLAT,M14.....49WASHER,FLAT,M6 PLTD......49WASHER,FLAT,M6,DIN125,ZAB.....49WASHER,FLAT,MS,#10,Y.....97WASHER,FLAT,USS,1/4"Y.....65, 72, 99, 115WASHER,FLAT,USS,5/16",Y.....29, 39, 59, 99WASHER,LOCK, M6,ZAB.....49WASHER,LOCK,.25 .....35WASHER,LOCK,.375.....29WASHER,LOCK,1/2,ZAG.....25, 53, 55, 57WASHER,LOCK,1/4,ZAG.....19WASHER,LOCK,3/8,ZAG....21, 25, 27, 31, 51, 55, 57, 59, 87
WASHER,LOCK,5/8,ZAG.....51WASHER,LOCK,7/16,ZAG.....19, 23WASHER,LOCK,M10.....49WASHER,LOCK,M10,ZAB.....49WASHER,M4 NYLON.....117WASHER,M5 NYLON.....117WASHER,SHIM .0151 THK......111WASHER,SHIM,1.270X2.130X.062,Z.....59, 63WASHER,SHIM,1.56X2.5X.061,ZAG.....19WASHER,SHOULDER,NYLON.....35, 39WASHER,THRUST,1.5 X 3.5 X .187.....19WASHER,VIBRATION ISOLATING.....47, 49WEAR PAD,3 X 1.5 X.625 W/NUTS.....41, 63WEAR PAD,5 X 1.5 X .625 W/NUTS.....59
WEAR PAD,5 X 1.5 X .75 W/NUTS.....59WEAR PAD,6 X 1.5 X.50,W/INSERT.....55WEAR PAD,EXTENSION BOOM.....59WEAR PAD,EXTENSION CYLINDER.....59WEAR PAD,MID PIVOT***.....55WEAR PAD,PRIMARY BOOM,JIB.....59WEAR PAD,PRIMARY BOOM,NON JIB.....35WELD, COVER SUPPORT LH.....41WELDMENT, CABLETRACK TRAY.....61WELDMENT, ENGINE TRAY.....51WELDMENT, FORMED REAR AXLE.....25WELDMENT, FRONT AXLE, Z45.....21WELDMENT, LEFT CONTACT ALARM,LARGE.....119
WELDMENT, PIN, 1.5INX3.2IN LG.....19WELDMENT, PIN, 1.5INX3.6IN LG.....19WELDMENT, RIGHT CONTACT ALARM,LARGE.....119
WELDMENT, SIDE-ENTRY PLATFORM,6'.....69
WELDMENT, SWING GATE.....69, 105WELDMENT,AIR CLEANER BRACKET.....47WELDMENT,AIR INTAKE TUBE.....49WELDMENT,EXHAUST TUBE.....41WELDMENT,EXT. BOOM,Z45 JIB.....59WELDMENT,JIB BELL CRANK,MACH.....63WELDMENT,L.P. TANK MOUNT ***.....31WELDMENT,MID PIVOT,MACHINED***.....55WELDMENT,PLATFORM SUPPORT....65, 111WELDMENT,ROTATOR MOUNT.....111WELDMENT,SWING GATE PANEL.....105WELDMENT,TRANSPORT LOCK.....35WELDMNT,6 FT PLATFORM.....67WHEEL DRIVE W/ BRAKE,57:1***.....19, 23WHEEL STUD,5/8-18X67MM.....19, 23WHEEL,20 X 11,9 HOLE X 9.5 BC.....19WIRE CABLE,14/3 CON.TPE JKT*.....35WIRE CABLE,16/4 CON.TPE JKT.....55WIRE CABLE,16GA/4 CON.TPE JKT*....67, 69WIRE LOOM,1.25"NYLON,HIGH TEMP.....59WIRE,12/3 SJEOW,BK-WH-GR/YL.....45WLDMT, BULKHEAD HINGE MNT, ES.....41WLDMT, BULKHEAD HINGE MNT, TS.....43WLDMT, COVER SUPPORT RH.....43WORKLIGHT, 12V, DEUTSCH RECEPT.....99
ZZERK,GREASE,5/16-24,STRAIT.....89
Part No. 1273798GT Z-45/25 IC 137
April 2018
Part Description Index (continued)
138 Z-45/25 IC Part No. 1273798GT
April 2018
Fitting Cross References
Part No. 1273798GT Z-45/25 IC 139
April 2018
Fitting Cross References (Continued)
140 Z-45/25 IC Part No. 1273798GT
April 2018
Fitting Cross References (Continued)
Part No. 1273798GT Z-45/25 IC 141
April 2018
Fitting Cross References (Continued)
142 Z-45/25 IC Part No. 1273798GT
April 2018
Fitting Cross References (Continued)
Part No. 1273798GT Z-45/25 IC 143
April 2018
Fitting Cross References (Continued)
144 Z-45/25 IC Part No. 1273798GT
April 2018
Fitting Cross References (Continued)
Parts M
anualZ
-45/25 ICfrom
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Z452516M
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Part No.1273798GT
Rev D