zenn parts manual...11 item id part number description 1 160-00044 steering column 2 160-00682...

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1 ZENN Parts Manual 2006 - 2010

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Page 1: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

1

ZENN Parts Manual

2006 - 2010

Page 2: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 3: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Table of Contents Main Electrical / Mechanical Components

Driver System………………………………………………………………….4 Power System………………………………………………………………….6 Electrical Accessories………………………………………………………....8 Steering……………………………………………………………………….10

Axle Components, Chassis and Frame

Wheels and Front Axle……………………………………………………….12 Front Brake / Wheel hub……………………………………………………...14 Rear Axle / Suspension and Hand Brake……………………………………..16 Rear Brake / Wheel hub………………………………………………………18 Brake Circuit………………………………………………………………….20 Engine Frame and Front Suspension…………………………………………22 Motor Bridge…………………………………………………………………24 Main Body Frame…………………………………………………………….26

Heating and Ventilation System

Components……………………………………………………………………28 HVAC option Components……………………………………………………30 Heater only option Components……………………………………………….32

Interior

Dashboard…………………………………………………………………….34 Trim…………………………………………………………………………...36 Seats/Accessories……………………………………………………………..38 Floor…………………………………………………………………………..40

Lights, Mirror, and Exterior

Front Bumper…………………………………………………………………42 Front Body……………………………………………………………………44 Rear Body…………………………………………………………………….46 Windshield Wiper…………………………………………………………….48 Side Doors……………………………………………………………………50 Rear Door……………………………………………………………………..52 Lights/Mirrors and Accessories………………………………………………54

Miscellaneous

Repair Tools and Adhesive Materials…………………………………………56 Additional Options…………………………………………………………….58 Decals and User Manuals……………………………………………………...60

Page 4: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 5: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item

ID Part Number Description

1 160-00609 Reversing control lever base

2 160-00610 Reversing lever boot

3 160-00611 Knob + lever

4 103-00014 Switch - 3 position drive

5 160-00575 Switch - direction shifter

6a 103-00001 DC Motor-General Electric

6b 103-00047 AC Motor-Curtis

7a 103-00002 DC Motor controller

7b 103-00049 AC Motor Controller (2008)

7c 103-00249 AC Motor Controller (2009-2010)

8a 103-00003 Relay - Main Contactor

8b 103-00066 Main Contactor

9 103-00013 Accelerator Pedal

10a 101-00003 Gear Box(2006-2008)

10b 160-10032 KY06 GearBox(2009-2010)

11 103-00046 Optocoupler(Controls Fuel Guage)

12 103-00063 Optodivider(controls Speedometer)

13a 160-00372 Main harness (DC)

13b 103-00045 Main harness (AC)

14 103-00053 Motor harness (AC)

15 160-00063 Brake pedal axle kit

16 160-00052 Stop light switch

17 160-10017 Brake pedal assembly

18 160-00255 Steering column support

19 160-00197 Washer

20 160-00340 Master cylinder trigger connector kit

21 160-00341 Master cylinder trigger rod

22 102-00227 Motor-Gearbox Adaptor KY06

Page 6: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 7: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item

ID Part Number Description

1 103-00048 Discover Battery

2a 103-00005 Battery Charger

2b 103-00200 Battery Charger with shorter cable

3a 103-00006 DC/DC Converter (Sure Power)(DC)

3b 103-00057 DC/DC Converter (Sevcon)(AC)

4a 102-00101 DC Front Battery Box(Assembly)

4b 102-00035 AC Front Battery Box

5 102-00102 Rear Battery Box

6 103-00007 Universal 12V accessory battery (18 Ah)(DC only)

7 102-00106 Rear battery box cover including seal and carpet

8 102-00003 Strap for rear battery box

9 102-00104 Weldment - cross bar for rear battery box

10 102-00003 Rear battery box hold down

11 103-00012 Switch - Service disconnect (DC Vehicles)

12 103-00008 AC inlet with dust cover 15A/125V

13 105-00003 Washer - AC inlet plastic

14 103-00079 AC outlet extension cord

15 103-00009 AC Power Harness

Page 8: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 9: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-00048 Door switch

2 160-00389 Receiver + remote control

3 160-00393 Key fob

4 160-00053 Flasher unit

5 160-00149 Micro-relay 12 V

6 160-00264 Power window module (Controls auto-up and auto-down window on doors)

7 160-00276 Diode (light - wipers)

8 160-00222 Side door harness

9 160-00675 Roof harness

10 103-00058 Battery harness

11 160-00277 Power window harness

12 103-00053 Motor Harness (AC Vehicles)

13 103-00017 Interface module

Page 10: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 11: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-00044 Steering column

2 160-00682 Steering wheel

3 160-00683 Steering wheel cover

4 104-00002 ZENN steering wheel logo

5 160-00511 Lock barrel ignition/door(Ignition 2 door lock cylinder and 2 keys)

6 160-00097 Steering shaft

7 160-00142 Steering tie rod + washer (inner tie rod)

8 160-00258 Steering ball tie rod end (Outer tie rod)

9 160-00259 Rack & pinion boot

10 160-00100 Rack & pinion assembly

11 160-10004 Steering fasteners assembly (Steering U-Joint Fasteners)

12 160-00156 Grommet pass

13 160-00278 Clock spring

14 102-00045 Key blank

Page 12: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 13: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-10027 Alu rim assembly (5-spoke) /w Centre Cap

2 160-00401 Tires(All Season)

3 160-00415 Snow tires

4 160-00678 Retaining ring

5 160-00141 Washer half shaft

6 160-00468 Nut half shaft

7 160-00099 Right half shaft assembly

8 160-10024 Left half shaft assembly

9 160-00064 CV Boot kit gearbox side

10 160-00065 Half shaft CV boot -Wheel side

11 160-00400 Steel rim

12 160-00357 Hub cap

13a 160-00402 5-spoke alum rim

13b 160-00691 8-spoke alloy rim

14 104-00155 Decal - wheel cap 57mm

15 160-00004 Aluminum Wheel Nut

16 160-00087 Aluminum Rim plug cap

17 160-00574 Tire iron

18 160-00573 Jack

19 160-00637 Spare Tire

Page 14: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 15: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-10002 Front hub fastener assembly

2 160-10015 Front hub lower assembly

3 160-00221 Left front spindle assembly

4 160-00215 Right front spindle assembly

5 160-00329 Front rotor

6 160-00335 Left/right caliper assembly

7 160-00072 Caliper/piston

8 160-00211 Front wheel bearing

9 160-00334 Front Brake Pads - 1 set (2 Pads)

10 160-00067 Gudgeon

11 160-00457 Washer

12 160-00213 TE x 20 screw

13a 160-00216 Front/Rear yoke support

13b 160-00732 Brake Pad Frame

14 160-00217 Seal Kit

15 160-00068 Spacer

16 160-00073 Draining Screw

17 160-00138 Kit of 2 brake plate hook

Page 16: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 17: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-10001 Rear shock absorber assembly

2 160-10013 Rear axle assembly

3 160-10014 Hand brake cable assembly

4 160-00680 Hand brake cable support bracket

5 160-00206 Anchor plate

6 160-00166 Hand brake attachment plate

7 160-00032 Hand brake lever

8 160-00031 Equalizer bracket

9 160-00052 Stop light switch

10 160-00681 Hand brake sleeve

11 160-00107 Rear brake tee

12 102-00183 Rear shock absorbers + new spring

Page 18: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 19: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-10016 Rear brake fastener assembly

2 160-10003 Rear hub assembly

3 160-00469 Rear wheel shaft Ø 12

4 160-00405 Left rear slotted brake disc - 3 screws

5 160-00471 Right rear slotted brake disc - 3 screws

6 160-00386 Rear right caliper

7 160-00387 Rear left caliper

8 160-00722 Rear wheel bearing

9 160-00376 Rear brake pads - 1 set(2pads)

Page 20: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 21: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-00077 Brake fluid reservoir

2 160-00008 Brake fluid reservoir gasket

3 160-00162 Brake master cylinder

4 160-00090 Master cylinder reservoir cap

5 160-00131 Central brake line

6 160-00207 Rear break hose

7 160-00297 Left rear brake line

8 160-00296 Right rear brake line

9 160-00288 Right front brake line

10 160-00361 Front brake hose

11 160-10028 Brake circuit fastener assembly

12 160-00289 Left front brake line

Page 22: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 23: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item

ID Part Number Description

1 160-00172 Alu engine frame

2 160-00305 Right steering link bracket

3 160-00306 Left steering link bracket

4 160-00308 Sub frame bracket

5 160-00295 Windshield washer bottle holder

6 160-00285 Right fascia bracket

7 160-00286 Left fascia bracket

8 105-00110 Clip - vent tube

9 160-00086 Rubber stopper

10 160-00291 Reinforcement tube

11 102-00038 Weldment - HVAC Condenser

12 160-00290 Front cross frame/heater only

13 160-00321 Hood latch striker

14 160-00318 Angle bracket

15 160-00287 Fascia bracket

16 160-00307 Hood release cable tip

17 160-00304 Hood release cable

18 160-00098 A arm

19 160-00079 Suspension ball joint

20 160-00221 Left front spindle assembly

21 160-00215 Right front spindle assembly

22 102-00184 Front absorber + new spring

23 160-00062 Front strut hardware kit

24 160-00160 Stop bracket

25 105-00111 Clips

26 160-00175 Clip nut

27 102-00015 Motor mount

28 102-00017 Front Spring

29 160-00679 Front Absorber Shock

Page 24: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 25: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item

ID Part Number Description

1a 102-00105 Motor bridge - DC drive

1b 102-00108 Motor bridge - Graziano Gearbox

1c 102-00225 Motor bridge - MY 2009

2 102-00015 Motor mount

Page 26: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 27: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item

ID Part Number Description

1 160-00659 Alu right side body black

2 160-00660 Alu left side body black

3 160-00596 Axle support cross member black

4 160-00597 Alu lower cross member black

5 160-00598 Alu upper cross member black

6 160-00599 Windshield upper cross member black

7 160-00118 Right plug

8 160-00119 Left plug

9 160-00058 Rubber seal

10 160-00124 Door sealing gusset

11 160-00336 Right rear trim bracket

12 160-00120 Right support bracket

13 160-00121 Left support bracket

14 160-00114 Consol support

15 160-00159 Plug

16 160-00169 Wiring harness bracket

17 105-00110 Vent hole tube clip

18 160-00208 Wiring harness bracket

19 160-00133 Direction shifter support bracket

20 160-00337 Left rear trim bracket

21 160-00365 Windshield plate

22 160-00395 Center bracket

23 160-00412 Foam block

24 160-00600 Support bracket

25 160-00293 Right rear or left front base plug

26 160-00292 Left rear or right front base plug

27 160-00298 Handle + Plugs

28 160-00604 Lower trim block

29 160-00173 Hatchback door lock

Page 28: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 29: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Item Number Description

1 160-00676 Foam - Air diffuser

2 160-00102 Air diffuser

3 160-00168 Control bracket

4 160-00170 Duct

5 160-00152 Control cable

6 160-00041 Control cable clip

7 160-00035 Control handle

8 160-00028 Heating knob

9 160-00091 Panel outlet

10 160-00223 Air distribution plenum

11 160-00153 Heater duct

12 160-00272 Seal

13 102-00019 Duct - Diffuser box inlet adapter

14 102-00020 Duct - Blower cap

15 102-00021 Duct - Blower inlet adapter

16 160-00182 Air inlet duct suport

17 160-00205 Heating duct fixing clip

18 160-00268 Clip nut

Page 30: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 31: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 102-00027 Receiver Drier

2 102-00168 Blower

3 102-00169 Fan - Condenser Fan

4 101-00004 Evaporator Coil

5 102-00162 Pressure Switch - Highside

6 103-00032 PTC Heater Element 72v

7 103-00030 Condenser assembly

8 103-00031 Evaporator box assembly

9 101-00001 Compressor

10 102-00180 Suction A/C line

11 102-00181 Liquid A/C line

12 102-00179 Discharge A/C line

13 102-00182 Hose kit

14 132-00087 HVAC controller assembly

15 102-00175 2" Air Hose

16 102-00176 4" Air Hose

Page 32: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 33: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 132-00083 Heater

2 102-00009 Bracket - Heater support

3 103-00018 Relay - high current 12 VDC

Page 34: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 35: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-00684 Dashboard

2 160-00091 Dash mounted vent

3 160-00188 Speaker + grille

4a 160-00309 Instrument cluster (DC)

4b 103-00065 Instrument cluster (AC)

5 160-00158 Window switch (some right and left)

6 160-00638 Upper steering column cover

7 160-00639 Lower steering column cover

8 160-00640 Center bezel

9 160-00029 Fan switch 3V

10 160-00030 Fan knob

11 160-00641 Hazard switch

12 160-00642 Cigarette lighter

13 160-00055 Dashboard light bulb

14 160-00304 Hood release

15 160-00643 Center console

16 160-00644 Document holder

17 160-00185 Push pin

18a 160-00491 Lighting Lever

18b 160-00492 Lighting lever with fog light

19 160-00057 Stack switch mounting bracket

20 160-00089 Light bulb socket

21 160-00196 Cluster screw 5x30

22 160-00058 Rubber seal

23 160-00183 Ashtray

24 160-00645 Wood Trim

25 160-00646 Gasket sheet (reversing lever bellow)

26 160-00647 Plastic rivet - glove box

27 160-00648 Glove box

28 160-00493 Glove box door

29 160-00649 Glove box lock cylinder bracket

30 160-00650 Glove box lock cylinder with key

31 160-00651 Window switch bezel

32 160-00652 Screw cover

33 102-00043 Center console side cover

34 103-00078 Switch - HVAC Mode Switch

35 105-00129 Nuts for center console cover

36 105-00130 Bolts for center console cover

37 104-00152 Decal - AC Switch

38 160-00490 Windscreen wiper lever

39 102-00040 Bracket - HVAC switch

Page 36: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 37: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-00690 Headliner

2 160-00629 Left rear trim with light

3 160-00330 Right rear trim - quarter panel

4 160-00332 Rear cover

5 160-00303 Rear plate stopper

6 160-00178 6 x 24 x 1

7 160-00165 Spacer

8 160-00078 Gas strut support bracket

9 160-00441 Screw

10 101-00054 Car floor mats

11 160-00338 Right rear trim plate

12 160-00339 Left rear trim plate

13 160-00345 Right side carpet

14 160-00346 Left side carpet

15 160-00630 Attachment ring

16 160-00209 Headliner Trim

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Page 39: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item

ID Part Number Description

1 160-00670 Safety belt kit

2 160-00358 Raiser seat

3 160-00671 Seat support

4 160-00060 Seat rack

5 160-00672 Left seat

6 160-00263 Seat recline handle

7 160-00362 Headrest

8 160-00673 Right seat

Page 40: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Page 41: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-00605 Left center floor extension

2 160-00364 Rear floor

3 160-00301 ABS Floor - Floor Panel with Vent

4 160-00606 Front floor panel

5 160-00084 Firewall

6 160-00661 Firewall - cowl

7 160-00176 Weather-strip seal

8 160-00156 Wire harness grommet

9 160-00607 Support bracket

10 160-00546 Rear right tail light support plate

11 160-00551 Rear left tail light support plate

12 160-00129 Right rear floor extension

13 160-00130 Left rear floor extension

14 160-00294 Floor carpet repair materials

15 160-00267 Twintex repair sheet

16 160-00608 Right center floor extension

17 160-00333 Rear floor panel

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Page 43: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1a 160-00413 Unpainted front fascia (ZENN 2.22)

1b 160-10029 Unpainted front fascia - AC Equipped

2 160-00614 Front fascia attachment bracket

3 160-00175 Screw clip

4 160-00622 Front right reflector

5 160-00616 Right front alu frame

6 160-00695 Front right fascia molding

7 160-00623 Front left reflector

8 102-00109 Front fascia grill - middle

9 160-00536 Front fascia grill - upper

10 160-00615 Front fascia grill - lower

11 160-00535 Front fascia grill chrome trim

12 160-00617 Left front alu frame

13 160-00696 Front left fascia molding

14 160-00148 Front Bumper lug fixing

15 160-00175 Prestol Clip

16 160-00201 Rod – Right front bumper

17 160-00354 Adhessive

18 160-00202 Rod – Left front bumper

19 160-00354 Adhessive

20 160-00356 Adhessive Lower Calender

21 160-00355 Chrome bumper Decal

22 160-00227 Raw White Front bumper

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Page 45: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item

ID Part Number Description

1a 160-00227 Unpainted front fascia (ZENN 2.2)

1b 160-00413 Unpainted front fascia (ZENN 2.22)

1c 160-10029 Unpainted front fascia - AC Equipped

2a 160-00729 Unpainted right front fender (without side marker hole)

2b 160-00662 Unpainted right front fender (repeater)

3a 160-00579 Unpainted left front fender (repeater)

3b 160-00730 Unpainted left front fender (without side marker hole)

4 160-00612 Left mirror cover

5 160-00613 Right mirror cover

6 160-00085 Windshield

7a 160-00531 Unpainted hood panel

7b 160-00226 2.2 unpainted hood panel

8 104-00010 ZENN logo

9 160-00284 Splash shield

10 160-00614 Front fascia attachment bracket

12 160-00615 Front fascia grill

13 160-00616 Right front alu frame

14 160-00617 Left front alu frame

15 160-00185 Push pin

16 160-00233 Left hood hinge

17 160-00232 Right hood hinge

18 160-00618 Striker

19 160-00234 Screw clip

20 160-00535 Front fascia grill chrome trim

21 160-00695 Front right fascia molding

22 160-00536 Front fascia grill

23 102-00109 Front fascia grill

24 160-00537 Radio antenna

25 160-00155 Hood support rod

26 160-00619 Ext. temperature sensor

27 160-00620 Lower sealing foam

28 160-00621 Upper sealing foam

29 160-00048 Door switch

30 160-00453 Hood clip

31 160-00624 Radio cable

32 160-00696 Front left fascia molding

33 102-00007 Motor frame splash guard

34 160-00540 Turn signal light

35 160-00037 Windshield molding

36 160-00175 Screw clip

37 160-00013 Hood grommet

38 105-00013 Motor frame plastic rivets

39 160-00034 Windshield side-edge seal

40 160-00623 Front left reflector

41 160-00622 Front right reflector

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Page 47: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-00626 Unpainted roof panel

2 160-00325 Unpainted right rear quarter panel

3 160-00324 Unpainted left rear quarter panel

4a 160-00543 Unpainted rear bumper 2.22 (Square Reflectors)

4b 160-00228 Unpainted rear bumper 2.2 (Round Reflectors)

5 160-00697 Rear right tail light support plate

6 160-00550 Right rear reflector

7 160-00552 Right rear fascia bracket

8 160-00192 Right quarter panel window glass

9 160-00193 Left quarter panel window glass

10 160-00551 Left tail light support plate

11 160-00545 Left rear reflector

12 160-00269 Rear window glass trim

13 160-00039 Washer

14 160-00698 Left rear bumper molding

15 160-00095 Left quarter panel extension

16 160-00094 Right quarter window trim

17 160-00665 Rear fascia central bracket

18 160-00185 Push pin

19 160-00130 Left rear floor extension

20 160-00311 Left rear fascia bracket

21 160-00347 Right rear side moulding

22 160-00388 Hatchback hinge cover

23 160-00666 Left rear quarter panel reflective light

24 160-00266 Rear quarter panel extension reinforcement

25 160-00129 Power inlet backing plate

26 160-00195 Roof joint molding

27 160-00104 Door weather strip

28 160-00667 Right rear bumper molding

29 160-00627 Cover

30 160-00628 Roof antenna

31 160-00533 Rear reflector

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Item ID Part Number Description

1 160-10026 Windshield washer hose assembly

2 160-10012 Windshield wiper motor assembly

3 160-00229 Windshield washer bottle

4 160-00224 Windshield washer pump

5 160-00134 Front wiper arm

6 160-00398 Front wiper blade

7 160-00254 Windshield washer bottle cap

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Item ID Part Number Description

1 160-00587 Left door with light

2 160-00588 Right door with light

3 160-00238 Right hinge

4 160-00239 Left hinge

5 160-00122 Door hinge

6 160-00093 Storage compartment

7 160-00657 Right trim

8 160-00658 Left trim

9 160-00240 Right interior door handle

10 160-00241 Left interior door handle

11 160-10005 Door lock actuator assembly

12 160-00243 Door lock actuator bracket

13 160-10019 Door lock /Ignition lock assembly

14 160-00363 Window crank handle

15 160-00244 Interior handle release

16 160-10006 Right door lock assembly

17 160-10007 Left door lock assembly

18 160-00248 Glass guiding clip

19 160-00106 Door seal - WFA

20 160-00236 Left door glass

21 160-00351 Right door frame + window weather strip

22 160-00350 Left door frame + window weather strip

23 160-00251 Right window regulator

24 160-00252 Left window regulator

25 160-00353 Right door window weather strip

26 160-00352 Left door window weather strip

27 160-00265 Safety ST 4.8 clip

28 160-00253 Velcro

29 160-00198 Door alignment spacer, 1/16 inches

30 160-00199 Door alignment spacer, 1/32 inches

31 160-00391 Front corner seal

32 160-00390 Rear corner seal

33 160-00312 Door hinge reinforcement plate

34 160-00717 Exterior door molding

35 160-00522 Weather-strip

36 160-00117 Push pin (black)

37 160-00302 Window seal

38 160-00590 Right Storage compartment

39 160-00591 Left Storage compartment

40 160-00592 Cover

41 160-00593 Cover

42 160-00594 Left adjustable stop

43 160-00595 Right adjustable stop

44 160-00235 Right door glass

45 160-00249 Right manual window regulator

46 160-00250 Left manual window regulator

47 160-00510 Doorlock retainer

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Page 53: ZENN Parts Manual...11 Item ID Part Number Description 1 160-00044 Steering column 2 160-00682 Steering wheel 3 160-00683 Steering wheel cover 4 104-00002 ZENN steering wheel logo

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Item ID Part Number Description

1 160-00382 Interior hatchback trim panel / exterior

2 160-00237 Hatchback windshield

3 160-00163 Hatchback interior panel cover

4 160-00123 Hatchback gas struts

5 160-00054 Hatchback stop light

6 160-00260 Hatchback latch

7 160-00038 Rear window wiring harness protection tube

8 160-00344 Hatchback release cable

9 160-00146 Rear windshield wiper motor

10 160-10008 Hatchback gas struts attachment assembly

11 160-00261 Rear windshield wiper arm

12 160-00399 Rear windshield wiper blade

13 104-00010 ZENN logo

14 160-10022 Rear wiper arm attachment assembly

15 160-00059 Hatchback window lower molding

16 160-00631 Right adhesive joint (Trim to class)

17 160-00322 Left adhesive joint (Trim to class)

18 160-00632 License plate light

19 160-00105 Hatchback weather strip

20 160-00669 Hatchback molding (outer)

21 160-10009 Right hatchback hardware

22 160-00313 Rear door lock plate

23 160-00040 Hatchback window side molding (quantity needed 3 per vehicle)

24 160-10010 Left hatchback hardware

25 160-00633 Stopper

26 160-00078 Gas strut support bracket

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Item ID Part Number Description

1 160-00081 Right headlight

2 160-00080 Left headlight

3 160-00180 Right headlight bracket

4 160-00181 Left headlight bracket

5a 160-00083 Right rear tail light 2.2

5b 160-00406 Right rear light

6a 160-00082 Left rear tail light 2.2

6b 160-00407 Left rear light

7 160-00046 Left visor

8 160-00045 Right visor

9 160-00024 Night/day rear view mirror

10 160-00108 Right side mirror assembly

11 160-00109 Left side mirror assembly

12 160-00061 Side mirror control handle cover

13 160-00230 Left side mirror

14 160-00231 Right side mirror

15a 160-00049 Interior light lamp 2007

15b 160-00653 Interior light lamp 2008

16 160-00116 Horn

17 160-00054 Center stop light

18 160-00184 Pin

19 160-00164 Rear light plastic nut

20 160-00056 License plate light

21 160-00022 Headlight seal

22 160-00654 Luggage area light

23 160-00655 Turn signal light

24 160-00656 Door reflector

25 102-00045 Key blank

26 103-00061 Buzzer socket backup alarm

27 103-00016 Backup alarm

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Item

ID Part Number Description

1 160-00418 Glass removal and installation kit

2 160-00419 Heptane degreaser (100 clothes)

3 160-00420 ABS primer

4 160-00421 Sealing tape

5 160-00422 Manual applicator gun 50cc

6 160-00423 Mixer 50 cc

7 160-00425 ABS repair kit 50 cc

8 160-00426 Manual applicator gun 400cc

9 160-00427 Alu, Abd, Twintex-Sticking Kit 400cc

10 160-00428 Mixer 400cc

11 160-00430 Bi-component Glue A252 - 50 cc

12 160-00429 Bi-component Glue A252 - 400 cc

13 103-00181 Curtis controller hand held programmer

14 160-00294 Floor carpet repair materials

15 160-00267 Twintex repair sheet

16 103-00026 Ge Controller programing cables

17 160-10033 DeltaQ Charger Programmer

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Item ID Part Number Description

1 103-00081 Radio JVC AM/FM/CD iPod

2 133-00164 Fast Battery Charger Socket

3 133-00150 Battery blanket assembly

4 103-00192 Paktakr System (Need to order with Remote)

5 103-00193 Remote (Need to order with Paktakr System)

6 103-00080 Folding electric sunroof

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Item ID Part Number Description

1a 104-00100 MY07 Owner's Manual

1b 156-00002 MY08 Owner's Manual

1c 156-00003 MY09 Owner's Manual (Bilingual)

1d 156-00010 MY10 Owners Manual (English)

1e 156-00009 My10 Owners Manual (Bilingual)

1f 156-00005 My10 Owners Manual (English)

1g 156-00006 Service Manual 2007

1h 156-00007 Service Manual 2008

1i 156-00008 Service Manual 2009

2 104-00016 Decal - High voltage warning label

3a 104-00013 Decal - ELECTRIC - black outline

3b 104-00014 Decal - ELECTRIC - white outline

4 104-00017 Decal - Sun visor warning

5 104-00015 Decal - Low speed triangle