zfi series knife gate valve - unified alloys...zfi series knife gate valve 2” - 36” • power...

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ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical • Food Processing • Water, Waste Water & Sea Water www.pmpvalve.com PMP PRECISION VALVE CO. LTD.

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Page 1: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

ZFI SeriesKNIFE GATE

Valve

2” - 36”

• Power

• Cement

• Paper & Pulp

• Petrochemical

• Chemical

• Mining

• Pharmaceutical

• Food Processing

• Water, Waste Water & Sea Water

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

Page 2: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

2

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

ZFI series valves are uni-directional, full lug design and manufactured as per MSS SP-81

standard and TAPPI TIS 405-8 standard for Industrial service applications. The ZFI series design

assures non-clogging shut-off of suspended solids.

The ZFI series Knife Gate Valve can be used for liquid, solid-liquid mixes / slurries, dry bulk solid

applications. These valves are provided with full bore (100%) opening which does not restrict the

flow of the media in pipeline.

Resilient seated valves offer a leak tight shutoff. Metal seated valves offer leakage within

permissible limits as per MSS SP-81 standard.

ZFI Series Knife Gate Valve Features:• A full lug type design available in ANSI B16.5 (class 150) / DIN PN 10 / PN 16 flange drilling and

other standards available.

• Investment cast up to 16” diameter.

• Sealing configurations: integral metal seat / resilient seat locked in place by a stainless steel

retainer ring.

• Sealing achieved by means of welded jams pushing the gate on to the seat for full face contact

between gate and seat.

• Gate having beveled knife-edge to cut through solid particles settled at bottom of body and

achieve full closure.

• Self lubricated packing gland.

• Packing: PTFE Impregnated Synthetic Fibre with EPDM O-ring.

• Rising stem as standard / Non rising stem is available on request.

• Operating options: Hand wheel / Hand Lever / Bevel Gear / Pneumatic Cylinder / Electric

Actuator & Hydraulic Cylinder.

The ZFI Series Valves are available in the following Sealing Configurations:• ZFI-M: Integral metal seat.

• ZFI-S: Resilient seat retained by stainless steel ring.

“ZFI” SeriesHeavy Duty Knife Gate Valve

Page 3: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

PMP Precision Valve Company Ltd. is a progressive supplier of current products. The features, materials of construction and dimensional data as detailed in this bulletin are intended for your reference only and should not be relied upon unless confirmed in writing by PMP Precision Valve Co. Ltd. Certified dimensional drawings are available upon order receipt.

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

3

Standard Technical Specifications:

Manufacturing Standard - As per MSS-SP 81 / TAPPI TIS 450-8Lug / Flange - Full Lug up to 24” & Full Flanged for larger sizesBore Opening - Full bore (100%)Flange Drilling - Suitable for ANSI B16.5 Class 150Face To Face - As per MSS SP-81Sealing Configuration - Integral metal seat in “ZFI-M” - Resilient seat retained by stainless steel retainer ring in “ZFI-S”Pressure Rating - 150 PSI rated from 2” to 24”, 100 PSI rated from 26” to 30”, 75 PSI rated from 32” to 36”Nominal Size - 2” to 36” (larger diameters upon request)

Materials of Construction:

Housing - Cast Stainless Steel ASTM A 351 Gr. CF:8 / CF:8M / CF:3M / CH:20 / CK:20 (other materials on request)Gate - Stainless Steel ASTM A 240 Gr. 304 / 316 / 310 (other material on request)Seat for ZFI-M - Same as body materialSeat for ZFI-S - Resilient seat retained by stainless steel retainer ring (Resilient seats are available in EPDM / Viton / Neoprene / White silicon / NBR / PTFE materialStem - Stainless Steel ASTM A 276 Gr. 304 / 316Packing - Synthetic yarn with PTFE impregnation, Graphited yarn, Ceramic rope

Standard Technical SpecificationsMaterials of Construction

Page 4: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

4 PMP Precision Valve Company Ltd. is a progressive supplier of current products. The features, materials of construction and dimensional data as detailed in this bulletin are intended for your reference only and should not be relied upon unless confirmed in writing by PMP Precision Valve Co. Ltd. Certified dimensional drawings are available upon order receipt.

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

Painting:

For non-stainless steel parts - Epoxy painted shade Orange RAL 2004, total dry film thickness maintained 250 microns minimum / as per custom requirement

Testing:

Body test pressure - As per MSS SP-81 norms up to 36” / As agreed mutually for higher sizes

Seat leakage for ZFI-M - 40 cc / min / inch at 2.8 bar as per MSS SP-81

Seat leakage for ZFI-S - Zero leakage at 2.8 bar

Painting | TestingTemperature Suitability Chart

1234

EPDMViton

Buna-NWhite neoprene

248 ºF392 ºF248 ºF176 ºF

Acids & non-mineral oilsDifferent chemicals (High temperature)

Petroleum productsFood products

123

Synthetic yarn with PTFEGraphite yarnCeramic rope

482 ºF1200 ºF1800 ºF

2-130-14

Resilient Seat

Gland Packing

Sr. no. Material Temperature rating (max) Application

Sr. no. Material Temperature rating (max) pH

TEMPERATURE SUITABILITY CHART

Page 5: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

PMP Precision Valve Company Ltd. is a progressive supplier of current products. The features, materials of construction and dimensional data as detailed in this bulletin are intended for your reference only and should not be relied upon unless confirmed in writing by PMP Precision Valve Co. Ltd. Certified dimensional drawings are available upon order receipt.

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

5

Exploded View

Knife Gate Valve Type ZFI-M Knife Gate Valve Type ZFI-S

Part no.12345678910111213

Part no.1234567891011121314

PartHousingGateSeatPackingGlandStemStem nutYokeHand wheelLock nutWasherStem protectorCap

PartHousingGateSeatPackingGlandStemStem nutYokeSeat retainer ringHand wheelLock nutWasherStem protectorCap

Standard ConstructionCF:8MSS:316MetalPTFECF:8MSS:304BrassSS:304Ductile ironSS:304LTB2Mild steelPVC

Standard ConstructionCF:8MSS:316Resilient BunaPTFECF:8MSS:304BrassSS:304SS:316Ductile ironSS:304LTB2Mild steelPVC

ZFI-M ZFI-S

Page 6: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

6 PMP Precision Valve Company Ltd. is a progressive supplier of current products. The features, materials of construction and dimensional data as detailed in this bulletin are intended for your reference only and should not be relied upon unless confirmed in writing by PMP Precision Valve Co. Ltd. Certified dimensional drawings are available upon order receipt.

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

Hand Wheel Operated | Rising StemDimensional Details

2” - 24” (50mm - 600mm)

Inches mm Inches mm Inches mm Inches mm lbs kg2

2.53456810121416182024

506580100125150200250300350400450500600

1.882.002.002.002.252.252.752.753.003.003.503.504.504.50

485151515757707076768989114114

18.519.520.723.226.228.135.440.746.351.654.561.665.977.2

4704955265906657148991034117613101385156516741960

8.18.18.18.18.18.112.412.412.415.715.721.721.721.7

205205205205205205315315315399399551551551

2022242937467199143216276353452639

9101113172132456598125160205290

Valve size A H øG Weight

Page 7: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

PMP Precision Valve Company Ltd. is a progressive supplier of current products. The features, materials of construction and dimensional data as detailed in this bulletin are intended for your reference only and should not be relied upon unless confirmed in writing by PMP Precision Valve Co. Ltd. Certified dimensional drawings are available upon order receipt.

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

7

Gear Operated | Rising StemDimension Details

8” - 36” (200mm - 900mm)

Inches mm Inches mm Inches mm Inches mm Inches mm8101214161820243036

200250300350400450500600750900

2.752.753.003.003.503.504.504.504.624.62

707076768989114114117117

42.047.052.057.060.069.074.085.0110.0129.0

1066119313201447152417521879215927943276

8.08.08.012.012.012.012.012.016.016.0

200200200300300300300300400400

14.014.014.014.014.014.016.016.016.016.0

350350350350350350400400400400

Valve size A H I øG

Page 8: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

8 PMP Precision Valve Company Ltd. is a progressive supplier of current products. The features, materials of construction and dimensional data as detailed in this bulletin are intended for your reference only and should not be relied upon unless confirmed in writing by PMP Precision Valve Co. Ltd. Certified dimensional drawings are available upon order receipt.

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

Pneumatic Cylinder OperatedDimension Details

2” - 36” (50mm - 900mm)

Standard technical specification & materials of construction:

Type - Linear double actingSuitable applications - On-off dutyBody material - Aluminum / Carbon steelPiston rod - SS 304Pistons - Mild steelSupply air pressure - 50 PSI to 150 PSi

Inches mm Inches mm Inches mm Inches mm Inches mm PSI bar2

2.534568101214161820243036

506580100125150200250300350400450500600750900

1.882.002.002.002.252.252.752.753.003.003.503.504.504.504.624.62

485151515757707076768989114114117117

19.121.522.224.427.628.736.041.347.251.657.165.971.380.7102.4126.0

485546563619701728914104911981310145016731811204926003200

4444557788101212121416

100100100100125125178178200200250300300300350400

2.63.13.74.55.56.58.510.412.412.816.718.720.724.630.536.4

667894114139165216264314325424474525624774924

15015015015015015015015011080808060604040

10101010101010107.55.45.45.444

2.72.7

Valve size A H Cylinder bore Cylinder stroke Max. differential pressure

Page 9: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

PMP Precision Valve Company Ltd. is a progressive supplier of current products. The features, materials of construction and dimensional data as detailed in this bulletin are intended for your reference only and should not be relied upon unless confirmed in writing by PMP Precision Valve Co. Ltd. Certified dimensional drawings are available upon order receipt.

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

9

Electric Actuator OperatedDimension Details

2” - 36” (50mm - 900mm)

Standard electric actuators are provided with below features:

Manual override provision in case of power failure.

Limit switches for open & close position.

Inches mm Inches mm Inches mm Inches mm2

2.534568101214161820243036

506580100125150200250300350400450500600750900

1.882.002.002.002.252.252.752.753.003.003.503.504.504.504.624.62

485151515757707076768989114114117117

22.623.824.426.227.829.133.537.240.747.250.053.961.470.1102.4129.9

57460061966570673985094410331199127013691559178026003299

5.95.95.95.95.95.97.97.97.97.97.912.412.412.415.715.7

149149149149149149200200200200200315315315398398

101010101520304570110160190270450510535

20 mm x 4 mm20 mm x 4 mm20 mm x 4 mm20 mm x 4 mm20 mm x 4 mm20 mm x 4 mm25 mm x 5 mm25 mm x 5 mm25 mm x 5 mm25 mm x 5 mm35 mm x 6 mm35 mm x 6 mm35 mm x 6 mm35 mm x 6 mm50 mm x 8 mm50 mm x 8 mm

Valve size A H øG Torque (N-m) Stem thread details

Page 10: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

10 PMP Precision Valve Company Ltd. is a progressive supplier of current products. The features, materials of construction and dimensional data as detailed in this bulletin are intended for your reference only and should not be relied upon unless confirmed in writing by PMP Precision Valve Co. Ltd. Certified dimensional drawings are available upon order receipt.

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

FLANGE DRILLING DETAILS

ANSI B16.5 150lb

DIN PN 10

PN 16

SizeInches mm K nº D B - TM

KDN nº D B - TM

22.534568101214161820243036

506580100125150200250300350400450500600750900

506580100125150200250300350400450500600750900

125145160180210240295350400460515565620725

914.51050

4488888121216162020202828

12121212151515151520202222252525

M-16M-16M-16M-16M-16M-20M-20M-20M-20M-20M-12M-24M-24M-27M-27M-30

4 3/4”5 1/2”

6”7 1/2”8 1/2”9 1/2”11 3/4”14 1/4”

17”18 3/4”21 1/4”22 3/4”

25”29 1/2”

36”42 1/2”

4448888121212161620202832

0.48”0.48”0.48”0.48”0.60”0.60”0.60”0.60”0.60“0.78”0.78”0.86”0.86”1.00”1.00”1.00”

2 - 22 - 22 - 22 - 62 - 62 - 64 - 64 - 84 - 84 - 84 - 126 - 106 - 146 - 1410 -1814 - 18

2 - 22 - 22 - 22 - 62 - 62 - 64 - 64 - 84 - 86 - 106 - 106 - 106 - 146 - 1410 -1814 - 18

KDN nº D B - TM506580100125150200250300

125145160180210240295355410

448888121212

121212121515151515

M-16M-16M-16M-16M-16M-20M-24M-24M-24

2 - 22 - 22 - 22 - 62 - 62 - 64 - 64 - 84 - 8

5/8” UNC5/8” UNC5/8” UNC5/8” UNC3/4” UNC3/4” UNC3/4” UNC7/8” UNC7/8” UNC1” UNC1” UNC

1 1/8” UNC1 1/8” UNC1 1/4” UNC1 1/4” UNC1 1/2” UNC

Page 11: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

Notes

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

11

Page 12: ZFI Series KNIFE GATE Valve - Unified Alloys...ZFI Series KNIFE GATE Valve 2” - 36” • Power • Cement • Paper & Pulp • Petrochemical • Chemical • Mining • Pharmaceutical

PMP Precision Valve Co. Ltd.3540 Poirier BoulevardSaint Laurent, QC, H4R 2J5

Tel. 514-331-0729Fax. 514-331-9849Email. [email protected]

PMP Precision Valve Co. Ltd.Stealth Division375 University Avenue EastUnit #205 C1Waterloo, ON, N2K 3M7

Tel. 905-845-4500Fax. 905-845-4505Email. [email protected]

PMP Precision Valve Co. Ltd.1102-333 Garrett Rd.Qualicum Beach, BC, V9K 1H4

Tel. 250-713-5838Fax. 866-388-8658Email. [email protected]

Distributor

www.pmpvalve.comPMP PRECISION VALVE CO. LTD.

ZFI-1116E