zfm compact – rack milling machine · concept ergonomic handling and short training units are...
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ZFM COMPACT – RACK MILLING MACHINEZFM compact Type 2200 - 4200
For milling racks up to modul 36
Product Description
The principle: ZFM compact – rack milling machineThe ZFM compact moves the machine table in the X direction (table machine). For helical racks, the milling slide to +/- 30 degrees by manually pivoted. The basic machine includes a range of equipment, which allows the machine to use in high availability for the accurate production.
Standard features include:// Partial enclosures// Direct measuring of the axes X + Z// Chip conveyor and shock-absorbing elements
ZFM COMPACT-SERIES
Swiveling counter bearing (Option)
Clamping device (Option)
Coolant system
User Interface
Benefits
Easy-to-use With the sophisticated operating concept ergonomic handling and short training units are possible.+ Special user interface for gear milling without NC programing.
Precise incremental length measuring system
Highest dynamicState-of-the-art linear drive technolo-gy ensures increased productivity.
Large swivel area
High performance with low space requirements
The basic machine: precise and robustThe machine bed of the ZFM compact is a ribbed welded construction. The generously sized, high-precision linear guideways of the axes X, Y and Z are centrally lubricated.
ControlFor the control we have a Siemens 840D sl with Sinamics-drives in an air-conditioned cabinet. Special user interface for rack milling without NC programming.
±30°
DETAILS AND OPTIONAL EQUIPMENT
Optimal cooling
The full covering allows high quantity of cooling lubrictaion which enables a long tool service life.
Fine filter system (Option)With a 13 kW cooling unit for emulsion.
Control / User Interface
Siemens 840D sl with Sinamics-drives in an air-conditioned cabinet. Equipped for teleservice.
Display for helix angle of C - Axis (Option)Simple manual adjustment using an absolute encoder and an additional enlarged display.
DETAILS AND OPTIONAL EQUIPMENT
Magnetic clamping with additional hydraulic clamping (Option)
The magnetic plates draw the workpiece downwards for optimum support and the hydraulic clamping device clamps the workpiece.
Milling tool change (Option)Quick and simple milling tool change by a swiveling counter bearing.
Hybrid clamping device (Option)The magnetic plates draw the work-piece downward for optimum support and the hydraulic clamping device clamps the workpiece with up to 70 kN clamping force.
Hydraulic clamping device (Option)Gressel Gripo 160 with a clamping force of 70 kN max.
ca.
247
0
2125
2000
ca.
315
01900
1980
30° 30°
2000
ca.
233
0
1280
855 72
0
ca.
255
0
500
2220 = Hub 22003220 = Hub 32004220 = Hub 4200
5100 = Hub 22007000 = Hub 32009200 = Hub 4200
TECHNICAL DRAWINGS
Side view (top) Top view (right)
ZFM compact 2200 ZFM compact 3200 ZFM compact 4200
Working AreaX - Axis lengthwise 2.250 mm 3.250 mm 4.250 mm
Y - Axis crosswise 430 mm
Z - Axis vertical 310 mm
C - Axis ±30° 360° ±30°
Machine tableDimensions correspond with clamping surface 472 x 2.220 mm 472 x 3.220 mm 472 x 4.220 mm
Max. load 3.000 kg 4.000 kg 5.000 kg
X - Axis lengthwiseSpeed 21 m/min
Incremental lenght measuring system Direct positioning accuracy ±0,002 mm
Y - Axis crosswiseSpeed 10 m/min
Z - Axis verticalSpeed 6 m/min
Incremental lenght measuring system Direct positioning accuracy ±0,002 mm
C - Axis manually
ZFM compact 2200 ZFM compact 3200 ZFM compact 4200
Milling headPower consumption 45 kW (S6 at 40% ED)
Spindle speed 0-360 1/min.
Milling tool Ø max. 300 mm
Milling tool Ø min. 125 mm + 2 x Milling depth
Milling performance up to Module 36
Milling spindle adaptor SK 45 DIN 69871
Cutter arbor Ø 50 mm
Milling cutter width 300 mm
Cooling unitCooling unit Coolant lubrication quantity 1.500 liters
MachineNC Control Siemens 840D sl 10 Zoll
Drivers Siemens
Total connetec load 80 kVA
Weight approx. 14 t 15 t 17 t
Options// 3 clamping options (magnetic with additional hydraulic clamping, hydraulic, hybrid)
// Milling arbor Ø 40 mm / Ø 50 mm / Ø 60 mm
// Hydraulic milling cutter clamping nut
// Swivelling counter bearing for milling
// Chip carriage 400 l with drain cock
// Display for helix angle of c-axis +/- 30°
// Oil collection pan made of steel
// Full enclosure
// Cooling unit 16 kW
// Fine filter
// Second cooling agent
// Fleece separator
TECHNICAL DATA
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HABRAMA GmbHHigh Precision Grinding and Milling Machines
Benzstrasse 13 | D-89155 ErbachTel +49 7305 / 95 66 25 0Fax +49 7305 / 95 66 25 50Mail [email protected]
www.habrama.de© HABRAMA 2019, Subject to change without notice.Machines depicted can contain options, accessoires and variants and are therefore not legally binding.