zr scroll compressor series r410a scroll compressor · pdf filezp c o pe land scroll compress...

ZP Copeland Scroll™ compressors in R410A for Air Conditioningand Process Cooling Applications.From 5 to 300kW Cooling Capacity.Emerson Climate Technologies is the pioneer in launching the firstcomplete line-up of commercial Scroll compressors for R410A. ItsScroll technology expertise combined with the advantages of theR410A refrigerant build the ideal conditions for system manufacturersto optimise costs and efficiency of their systems. Furthermore EmersonClimate Technologies' well established expertise in paralleling multiplecompressors to one efficient solution is a unique advantage andbenefit even for the manufacturing of large capacity systems.

ZP Copeland Scroll™ compressors are perfectly suitable for air cooledchiller systems up to 600kW (720kW for water cooled systems) withsuperior seasonal efficiency (ESEER)surpassing by far the screw chillerswith R134a.

Whether as stand-alone, tandem or trio version the ZP Copeland Scroll™line-up meets the today´s market requirements with unmatchedflexibility, efficiency and proven reliability. -25 -20 -15 -10 -5 0 5 10 15 20

20

30

40

50

60

70

Con

dens

ing

Tem

pera

ture

°C

Evaporating Temperature °C10K Superheat

ZP 24-81 ZP 90-137 ZP 154-485

Features and Benefits

• Copeland® qualified tandem and trio (now also uneven) configurations for superior seasonal

efficiency (ESEER)

• Copeland Scroll™ axial and radial compliance for superior reliability and efficiency

• Extended 5K operating envelope for HP applications

• Low TEWI (Total Equivalent Warming Impact)

• Wide commercial scroll line-up in R410A

• Low sound and vibration level

• Low oil circulation rate

Operating Envelope

ZP Compressor Line-up

kW Cooling0 50 200 310150100

Trio

Tandem

ZP Single (3Ph)

ZP Single (1Ph)

10 20 30 40 60 70 80 90 110 120 130 140 160 170 180 190 210 220 230 240 250 260 270 280 290 300

kW Cooling0 50 10010 20 30 40 60 70 80 90 110 120

R410A Scroll Compressor RangeBroadest Capacity Range Of The Market

ZR Scroll Compressor SeriesCompact and Reliable for the Most Demanding Applications

Copeland Scroll™ ZR compressors for R407C & R134a is the

broadest range on the market for air conditioning and process

cooling applications.

Used in the air conditioning industry for water chillers, roof-tops

and close control unit applications, Scroll compressors are now the

most used compression technology replacing reciprocating or screw

compressors due to its undeniable superiority. Several, fully qualified,

multiple compressor assemblies (tandem and trio) allow the use of

Copeland Scroll™ into large capacity systems replacing, for example,

screw compressors for air cooled chillers up to 500kW to deliver

higher system Seasonal Efficiency (ESEER).

Copeland Scrolls in particular are recognized by many OEMs as the

most advanced scroll technology and have demonstrated superior

efficiency and reliability with over 77 Millions pieces sold (1986-

2009).


• Copeland Scroll™ axial and radial compliance for superior reliability and efficiency

• Wide scroll line-up in R407C and R134a

• Low TEWI (Total Equivalent Warming Impact)

• Low sound and vibration level

• Low oil circulation rate

• Copeland® qualified tandem and trio configurations for

superior seasonal efficiency (ESEER)

Operating Envelope

-30 -25 -20 -15 -10 -5 0 5 10 15 20 2520

25

30

35

40

45

50

55

60

65

70

Con

dens

ing

Tem

pera

ture

°C

Evaporating Temperature °CR407C - 10k Superheat

ZR 18-81 ZR 250-380ZR 94-190 ZR 144

ZR Compressor Line-up

ZR Single (3Ph)

ZR Single (1Ph)

kW Cooling0 50 10010 20 30 40 60 70 80 90 110 120

kW Cooling0 50 200 250150100

Trio

Tandem

10 20 30 40 60 70 80 90 110 120 130 140 160 170 180 190 210 220 230 240

TILE Thermo®-Expansion ValvesThe Best SelectionALCO TILE series of Thermo®-Expansion Valves with interchangeable orifices aredesigned for refrigeration applications such as display cases in supermarkets,walk-in/reach-in coolers, freezers, soft ice cream/ice maker machines, milk tankcoolers, transport refrigeration as well as for air conditioning and heat pumpsystems. TILE provides flexibility in selection of capacity and is ideal for thoseapplications requiring compact size with stable and accurate control over wideload and evaporating range.

Performance

TILE has been designed and qualified for types of application where robustness, long life expectancy and excellent superheatcontrol under varying operating conditions are required such as:• System with capacity modulation, e.g. units with Digital Scroll™ compressors, having single or multiple evaporators.• R410A split reversible heat pumps/chillers with two expansion valves (TILE-ZW175) for outdoor and indoor heat exchanger

where the external equalizer is alternately exposed to low and high pressure.


12:30 12:40 12:50 13:00

1

2

3

4

5

6

7

0

8

0.00.10.20.30.40.50.60.70.80.91.01.1

Pres

sure

(bar

)

Volt

age

Time

12:30 12:40 12:50 13:00

0

5

10

15

-5

20

Supe

rhea

t (K)

Time

Suction Pressure

Superheat (K)

• 45 bar maximum working pressure allows the use of highpressure refrigerants

• Stainless steel brazed fittings eliminate the need of wet rags during brazing

• Large diaphragm eliminates disturbances to the valve andprovides smoother and consistent valve control

• Constant superheat across a wide application range• Adjustable static superheat• Eight interchangeable orifice assemblies provide

a capacity range from 0.6 to 22,8 kW (R410A)• Cleanable / exchangeable inlet strainer in orifice assembly• Inlet brazing adapter

Modulation

Digital Scroll™ compressors with Plate Heat Exchanger (evaporator)

TILE Thermo®-Expansion ValvesThe Best SelectionALCO TILE series of Thermo®-Expansion Valves with interchangeable orifices aredesigned for refrigeration applications such as display cases in supermarkets,walk-in/reach-in coolers, freezers, soft ice cream/ice maker machines, milk tankcoolers, transport refrigeration as well as for air conditioning and heat pumpsystems. TILE provides flexibility in selection of capacity and is ideal for thoseapplications requiring compact size with stable and accurate control over wideload and evaporating range.

Performance

TILE has been designed and qualified for types of application where robustness, long life expectancy and excellent superheatcontrol under varying operating conditions are required such as:• System with capacity modulation, e.g. units with Digital Scroll™ compressors, having single or multiple evaporators.• R410A split reversible heat pumps/chillers with two expansion valves (TILE-ZW175) for outdoor and indoor heat exchanger

where the external equalizer is alternately exposed to low and high pressure.


12:30 12:40 12:50 13:00

1

2

3

4

5

6

7

0

8

0.00.10.20.30.40.50.60.70.80.91.01.1

Pres

sure

(bar

)

Volt

age

Time

12:30 12:40 12:50 13:00

0

5

10

15

-5

20

Supe

rhea

t (K)

Time

Suction Pressure

Superheat (K)

• 45 bar maximum working pressure allows the use of highpressure refrigerants

• Stainless steel brazed fittings eliminate the need of wet rags during brazing

• Large diaphragm eliminates disturbances to the valve andprovides smoother and consistent valve control

• Constant superheat across a wide application range• Adjustable static superheat• Eight interchangeable orifice assemblies provide

a capacity range from 0.6 to 22,8 kW (R410A)• Cleanable / exchangeable inlet strainer in orifice assembly• Inlet brazing adapter

Modulation

Digital Scroll™ compressors with Plate Heat Exchanger (evaporator)

−−−−−−−−−−−−−−− 1 −−−−−−−−−−−−−−− 2 −−−−−−−−−−−−−−− 3 −−−−−−−−−−−−−−− 4 −−−−−−−−−−−−−−− 5 −−−−−−−−−−−−−−− 6 −−−−−−−−−−−−−−− 7 −−−−−−−−−−−−−−− 8 −−−−−−−−−−−−−−− 9 −−−−−−−−−−−−−−− 10 −−−−−−−−−−−−−−− 11 −−−−−−−−−−−−−−− 12 −−−−−−−−−−−−−− B = B −−−−−−−−−−−−−− 14 −−−−−−−−−−−−−− C = C −−−−−−−−−−−−−− 16 −−−−−−−−−−−−− M = M −−−−−−−−−−−−− 18 −−−−−−−−−−−−−− Y = Y −−−−−−−−−−−−−− 20 −−−−−−−−−−−−−−− 21 −−−−−−−−−−−−−−− 22 −−−−−−−−−−−−−−− 23 −−−−−−−−−−−−−−− 24 −−−−−−−−−−−−−−− 25 −−−−−−−−−−−−−−− 26 −−−−−−−−−−−−−−− 27 −−−−−−−−−−−−−−− 28 −−−−−−−−−−−−−−− 29 −−−−−−−−−−−−−−− 30 −−−−−−−−−−−−−−− 31 −−−−−−−−−−−−−−− 32

Prinect CS−4i Format 102/105 Dipco 4.5c (pdf) © 2008 Heidelberger Druckmaschinen AG0 B C M Y CM CMY CMY B C M Y slurC B C M Y C 20 C 40 C 80 B C M Y slurM B C M Y M 20 M 40 M 80 B C M Y B C M Y Y 20 Y 40 Y 80 B C M Y B C M Y B 20 B 40 B 80 B C M Y slurY B C M Y CY CMY CMY B C M Y slurB B C M Y C 20 C 40 C 80 B C M Y slurC B C M Y M 20 Y 80 B C M Y slurY B C M Y B 20 B 40 B 80 B C M Y slurB B C M Y MY CMY CMY B C M Y B C M Y C 20 C 40 C 80 B C M Y B C M Y M 20 M 40 M 80 B C M Y slurC B C M Y Y 20 Y 40 Y 80 B C M Y slurM B C M Y B 20 B 40 B 80 B C M Y slurY B C M Y CMY slurB B C M Y CMY

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Front-1-Sheetwise (front and back) BlackFront-1-Sheetwise (front and back) CyanFront-1-Sheetwise (front and back) MagentaFront-1-Sheetwise (front and back) Yellow

5 4 3 2 1 0 -1 -2 -3 -4 -5Positivplate: reduce energy Positivplate: increase energy

Media Production-Platel Control Target • Thermal-CTP • Creator: Andreas Gembe • Version 2540 dpi • 3x3 Pixel • Reference-Screening 200 lpi • Version 1.06 R2540P3 • 1•2003 • for internal use only

Papier:880,0 x 630,0 - Proef:2010-09-30T13:44:37+02:00 - Plaat:$[PlateDate] - Black - Cyan - Magenta - Yellow

Emerson Climate Technologies - European Headquarters - Pascalstrasse 65 - 52076 Aachen, GermanyPhone: +49 (0) 2408 929 0 - Fax: +49 (0) 2408 929 570 - Internet: www.emersonclimate.euThe Emerson Climate Technologies logo is a trademark and service mark of Emerson Electric Co. Emerson Climate Technologies Inc. is a subsidiary of Emerson Electric Co.Copeland is a registered trademark and Copeland Scroll is a trademark of Emerson Climate Technologies Inc.. All other trademarks are property of their respective owners.Information contained in this brochure is subject to change without notification.

© 2010 Emerson Climate Technologies, Inc.

For more details, see www.emersonclimate.euDSC

103-

EN-1

009

Technical Overview

kW COPNet

Weight1Ph

230V3Ph

400VTandem

ReadyShell

DiameterSoundPower WxL H

Digital Model* Tandem TrioModel

Evap. 5°C, Condensing 50°C, 0K SubCooling, 10K SuperHeat * For Digital Scroll™ model see dedicated brochure � = available

R410A kW R410A

Uneven Trio

PFZ

TFD

TWD

139

167

ZP29KSE 6.2 2.90 22.8 66ZP24KSE 5.1 2.82 21.9 66 407

ZP31KSE 6.5 2.80 22.8 TFM 66 388ZP36KSE 7.9 3.01 29.4 � 68

42116

ZP42KSE 9.0 3.01 31.0 � 68 242x242 � 18ZP54KSE 11.6 3.06 34.0 � 68 422 � 23ZP61KCE 13.1 3.01 40.3 � 71 440 � 26ZP72KCE 15.2 2.99 39.9 � 75

440� 30

ZP83KCE 17.7 3.06 39.5 � 185 72 � 35ZP91KCE 19.3 3.13 40.8 � 72 443 � 38ZP90KCE 19.4 3.10 56.7 � 72 476 � 38ZP103KCE 22.5 3.19 59.0 � 74 � 45 67ZP120KCE 26.6 3.24 61.0 � 232 74 264x284 533 � 53 78ZP137KCE 29.9 3.21 61.0 � 75 � 59 88ZP154KCE 33.5 3.24 64.9 � 76 552 � 66 99ZP182KCE 39.6 3.21 66.0 � 77 552 � 78 117ZP235KCE 50.6 3.19 140 � 289 82 432x376 717 100 150ZP295KCE 63.5 3.17 160 � 85 725 126 188

ZP485KCE 104.6 3.17 190 � 89 756 207 309 287ZP385KCE 82.4 3.22 177.8 � 85 448x392 715 163 243 265331

Tandem/Trio Configuration

ZP36KSEZP42KSEZP54KSEZP72KCEZP83KCEZP91KCEZP90KCEZP103KCEZP120KCEZP137KCEZP154KCEZP182KCEZP235KCE

Tandem 36KSE 42KSE 54KSE 72KCE 83KCE 91KCE 90KCE 103KCE 120KCE 137KCE 154KCE 182KCE 235KCE

� Copeland® design available on request

Trio

ZP295KCEZP385KCEZP485KCE

295KCE 385KCE 485KCE

Uneven Trio

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Emerson Climate Technologies - European Headquarters - Pascalstrasse 65 - 52076 Aachen, GermanyPhone: +49 (0) 2408 929 0 - Fax: +49 (0) 2408 929 570 - Internet: www.emersonclimate.euThe Emerson Climate Technologies logo is a trademark and service mark of Emerson Electric Co. Emerson Climate Technologies Inc. is a subsidiary of Emerson Electric Co.Copeland is a registered trademark and Copeland Scroll is a trademark of Emerson Climate Technologies Inc.. All other trademarks are property of their respective owners.Information contained in this brochure is subject to change without notification.


For more details, see www.emersonclimate.euDSC

104-

EN-1

009

Technical Overview

R407C R134a R407C R134a

ZR380KCE

NetWeight

1Ph230V

3Ph400V

TandemReady

ShellDiameter

SoundPower WxL H

Digital Model* Tandem Trio

ZR310KCE

ZR250KCE

ZR190KCE

ZR160KCE

ZR144KCE

ZR125KCE

ZR108KCE

ZR94KCE

ZR81KCE

ZR72KCE

ZR61KSE

ZR61KCE

ZR48K3E

ZR40K3E

ZR34K3E

ZR28K3E

ZR22K3E

ZR18K4E 3.7

4.5

5.9

7.0

8.2

10.1

12.8

14.8

16.7

20.6

23.0

27.0

30.9

33.5

39.3

52.2

65.0

81.7

2.5

3.2

4.2

4.9

5.7

5.9

8.9

10.5

11.7

13.9

15.6

18.2

21.0

22.8

27.2

35.4

43.8

55.4

2.98

2.97

2.99

3.00

3.03

3.11

3.17

3.17

3.17

3.29

3.36

3.35

3.39

3.24

3.19

3.21

3.23

3.40

2.61

2.87

2.94

2.95

3.02

3.00

3.26

3.23

3.24

3.23

3.24

3.25

3.33

3.30

3.25

3.18

3.16

3.25

20

22

25

26

27

31

30

39

39

57

60

61

61

65

65

140

160

177

PFJ

PFZ

TFD

-

TFM

TFD

TWD

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184

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72

72

72

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74

74

74

75

78

80

83

85

87

242x242

264x285

376x432

392x448

383

363

363

386

400

417

438

430

438

446

476

533

533

533

552

552

717

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116

154

192

241

Model

Evap. 5°C, Condensing 50°C, 0K SubCooling, 10K SuperHeat * For Digital Scroll™ model see dedicated brochure � = available

kW COP kW R407C

ZR48K3EZR61KCEZR72KCEZR81KCEZR94KCEZR108KCEZR125KCEZR144KCEZR160KCEZR190KCEZR250KCEZR310KCEZR380KCE

Tandem

Tandem/Trio Configuration

ZR48K3E ZR61KCE ZR72KCE ZR81KCE ZR94KCE ZR108KCE ZR125KCE ZR144KCE ZR160KCE ZR190KCE ZR250KCE ZR310KCE ZR380KCE

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The Emerson Climate Technologies logo is a trademark and service mark of Emerson Electric Co. Emerson Climate Technologies Inc. is a subsidiary of Emerson Electric Co.Copeland is a registered trademark and Copeland Scroll is a trademark of Emerson Climate Technologies Inc.. All other trademarks are property of their respective owners.Information contained in this brochure is subject to change without notification.


For more details, see www.emersonclimate.euDM

C11

3-EN

-100

9

Valve Selection

R410A TILE-ZW (12mm)

TILE-ZW (1/2”)

TILE-ZW175 (12mm)

TILE-ZW175 (1/2”)

TILE-SW (12mm)

TILE-SW (1/2”)

TILE-MW (12mm)

TILE-MW (1/2”)

TILE-NW (12mm)

TILE-NW (1/2”)

TILE-HW (12mm)

TILE-HW (1/2”)

R404A / R507

R134a

R407C

R22

802488

802489

802490

802491

802465

802466

802451

802452

802486

802485

802426

802427

Refrigerant Type PCN

11,7

19,5

14,2

21,1

14,2

22,8

10,1

16,9

12,3

18,3

12,3

19,7

8,3

13,9

10,1

15,0

10,1

16,2

5,0

8,5

6,2

9,2

6,2

9,9

3,1

5,3

3,9

5,7

3,9

6,2

1,9

3,2

2,3

3,5

2,3

3,7

0,8

1,3

1,0

1,4

1,0

1,5

0,3

0,5

0,4

0,5

0,4

0,6

R134a

R22

R404A

R407C

R507

R410A

TIO-006800539

TIO-005800538

TIO-004800537

TIO-003800536

TIO-002800535

TIO-001800534

TIO-000800533

TIO-00X800532

Orifice typePCN

Nominal Capacity (kW)

Refrigerant

Maximum working pressure

Burst pressure

Medium temperature range

Factory test pressure

Directive

Seat leakage

PS: 45 bar

225 bar

TS: -45 to 75°C

PT: 49.5 bar

RoHS compliant

≤ 1% nominal capacity

Compatibility

Connections

Charges

Protection

Weight

CFC, HCFC, HFC, Mineral, Alkylbenzene and POE lubricants

Stainless steel ODF

CFC free

Salt spray test

approx. 0.4 kg

Orifice Selection (with strainer)

Technical Overview

Brazing without wet rag

Emerson Electric GmbH & Co. OHG - Alco Controls - Heerstr. 111 - 71332 WaiblingenPhone: +49(0)7151 509 0 - Fax: +49(0)7151 509 200 - Internet: www.emersonclimate.eu

The Emerson Climate Technologies logo is a trademark and service mark of Emerson Electric Co. Emerson Climate Technologies Inc. is a subsidiary of Emerson Electric Co.Copeland is a registered trademark and Copeland Scroll is a trademark of Emerson Climate Technologies Inc.. All other trademarks are property of their respective owners.Information contained in this brochure is subject to change without notification.


For more details, see www.emersonclimate.euDM

C11

3-EN

-100

9

Valve Selection

R410A TILE-ZW (12mm)

TILE-ZW (1/2”)

TILE-ZW175 (12mm)

TILE-ZW175 (1/2”)

TILE-SW (12mm)

TILE-SW (1/2”)

TILE-MW (12mm)

TILE-MW (1/2”)

TILE-NW (12mm)

TILE-NW (1/2”)

TILE-HW (12mm)

TILE-HW (1/2”)

R404A / R507

R134a

R407C

R22

802488

802489

802490

802491

802465

802466

802451

802452

802486

802485

802426

802427

Refrigerant Type PCN

11,7

19,5

14,2

21,1

14,2

22,8

10,1

16,9

12,3

18,3

12,3

19,7

8,3

13,9

10,1

15,0

10,1

16,2

5,0

8,5

6,2

9,2

6,2

9,9

3,1

5,3

3,9

5,7

3,9

6,2

1,9

3,2

2,3

3,5

2,3

3,7

0,8

1,3

1,0

1,4

1,0

1,5

0,3

0,5

0,4

0,5

0,4

0,6

R134a

R22

R404A

R407C

R507

R410A

TIO-006800539

TIO-005800538

TIO-004800537

TIO-003800536

TIO-002800535

TIO-001800534

TIO-000800533

TIO-00X800532

Orifice typePCN

Nominal Capacity (kW)

Refrigerant

Maximum working pressure

Burst pressure

Medium temperature range

Factory test pressure

Directive

Seat leakage

PS: 45 bar

225 bar

TS: -45 to 75°C

PT: 49.5 bar

RoHS compliant

≤ 1% nominal capacity

Compatibility

Connections

Charges

Protection

Weight

CFC, HCFC, HFC, Mineral, Alkylbenzene and POE lubricants

Stainless steel ODF

CFC free

Salt spray test

approx. 0.4 kg

Orifice Selection (with strainer)

Technical Overview

Brazing without wet rag

Emerson Electric GmbH & Co. OHG - Alco Controls - Heerstr. 111 - 71332 WaiblingenPhone: +49(0)7151 509 0 - Fax: +49(0)7151 509 200 - Internet: www.emersonclimate.eu

−−−−−−−−−−−−−−− 1 −−−−−−−−−−−−−−− 2 −−−−−−−−−−−−−−− 3 −−−−−−−−−−−−−−− 4 −−−−−−−−−−−−−−− 5 −−−−−−−−−−−−−−− 6 −−−−−−−−−−−−−−− 7 −−−−−−−−−−−−−−− 8 −−−−−−−−−−−−−−− 9 −−−−−−−−−−−−−−− 10 −−−−−−−−−−−−−−− 11 −−−−−−−−−−−−−−− 12 −−−−−−−−−−−−−− B = B −−−−−−−−−−−−−− 14 −−−−−−−−−−−−−− C = C −−−−−−−−−−−−−− 16 −−−−−−−−−−−−− M = M −−−−−−−−−−−−− 18 −−−−−−−−−−−−−− Y = Y −−−−−−−−−−−−−− 20 −−−−−−−−−−−−−−− 21 −−−−−−−−−−−−−−− 22 −−−−−−−−−−−−−−− 23 −−−−−−−−−−−−−−− 24 −−−−−−−−−−−−−−− 25 −−−−−−−−−−−−−−− 26 −−−−−−−−−−−−−−− 27 −−−−−−−−−−−−−−− 28 −−−−−−−−−−−−−−− 29 −−−−−−−−−−−−−−− 30 −−−−−−−−−−−−−−− 31 −−−−−−−−−−−−−−− 32

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Media Production-Platel Control Target • Thermal-CTP • Creator: Andreas Gembe • Version 2540 dpi • 3x3 Pixel • Reference-Screening 200 lpi • Version 1.06 R2540P3 • 1•2003 • for internal use only

Papier:880,0 x 630,0 - Proef:2010-09-30T13:44:37+02:00 - Plaat:$[PlateDate] - Black - Cyan - Magenta - Yellow

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