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www.ardcrushing.com

R-Series Cone Crushers

1

C1010R // C1310R // C1510R

Domed mantle nut

One piece castupperframe

Mantle

Concave

Expanding wedge ring

Wedge pads

Wedge jacks

Seal ring

Fixed main shaft

Low frictionroller bearings

Adjusting & overloadhydraulic cylinders

Low frictionroller bearings

One piece caststeel mainframe

Feed ring

Anti-rotationstop plate

Model shown: C1010R, with optional feed ring

About us

2

ARD® has a wealth of experience in the crushing business focusing on: + Customer satisfaction+ Design+ Application+ Performance+ Quality+ Procurement+ Manufacture+ Assembly+ Testing+ Installation+ Commissioning+ Training+ Technical support+ Wear and spare parts

Customer service is at the forefront of our business. We endeavour to supply equipment which exceeds customer expectations in terms of performance, reliability, functionality and uptime.

We have designed a range of modern high performance cone crushers, packed with state of the art features to produce high quality aggregates to meet the exacting standards for mining and quarrying applications.

Loughborough

London

+ 20 minutes from East Midlands International Airport

+ 3 miles from the majornorth/south motorway route (M1)

+ 1 hour from Birmingham International Airport

+ 2 hours from London Heathrow International Airport

3

+ Huge performance advantages due to all roller bearing design

+ Very high capacity with excellent reduction capability

+ Cubical product shape on most applications

+ Able to accept ‘all-in’ unscreened clean feed

+ Highly efficient design with maximum energy imparted to crushing rock

+ Low power requirements compared to high performance

+ Modern, simple and effective design

+ Setting changes can be made on ‘the fly’

+ Low headroom

+ Ideal for both portable and static plants

+ Simple hydraulic system with PLC control

+ Rapid calibration process for monitoring manganese wear

+ Safe & easy unblocking with hydraulic opening to enable starting without digging out

+ Rapid and simple manganese changes with common upper frames on all concave options

+ All maintenance from above

+ Optional increment open facility

+ Huge performance advantages due to all roller bearing design

+ Very high capacity with excellent reduction capability

+ Cubical product shape on most applications

+ Able to accept ‘all-in’ unscreened clean feed

+ Highly efficient design with maximum energy imparted to crushing rock

+ Low power requirements compared to high performance

+ Modern, simple and effective design

+ Setting changes can be made on ‘the fly’

+ Low headroom

+ Ideal for both portable and static plants

+ Simple hydraulic system with PLC control

+ Rapid calibration process for monitoring manganese wear

+ Safe & easy unblocking with hydraulic opening to enable starting without digging out

+ Rapid and simple manganese changes with common upper frames on all concave options

+ All maintenance from above

+ Optional increment open facility

Model shown: C1010R, with optional feed ring 4

Features & benefits of ARD® R-Series Cone Crushers

5

Note 1: We recommend that the maximum edge length of the largest piece does not exceed the typical maximum top size, with the dimensions in the two other directions not exceeding 75% of the maximum top size stated above. However, the maximum feed size in practice will depend on various factors, including the shape of the feed material.

Note 2: In general terms the maximum operating efficiency of the R-Series Cone Crushers will be achieved with a well-mixed, graded feed from the top size towards the lower end of the feed range stated. It is important that the feed is clean and dry with less than 3% inherent moisture, without clay and other uncrushable materials.

Note 3: The capacities stated are typical only for general guidance purposes and are based on crushing medium strength basalt rock having a loose bulk density of 1.6 metric tonnes/m³ (100lb/ft³) under full choke conditions. Many factors can influence crusher performance such as, but not limited to feed material type, material characteristics, material condition, feed grading, bulk density, method of feed, moisture content and closed side setting.

Note 4: The minimum crusher closed setting will vary on every application and is dependent on the type and condition of the feed material.

Note 5: We recommend that you seek advice from ARD on the application and installation of your R-Series Cone Crusher before making the final selection via [email protected] to ensure that the installation and performance meets your specific requirements.

Note 6: Product gradings are specific to applications. For further details on estimated product gradings please complete the enclosed form, scan it and return it to [email protected]. We will need detailed information on the feed and plant configuration to be able to provide an indication of the ‘output grading’ and a more specific capacity prediction.

Note 7: The performance data provided is for general guidance purposes only and does not constitute a contract.

TYPICAL MAXIMUM TOP SIZE¹

TYPICAL FEED GRADING²

mm mm mm 12 14 16in in in ½” 9⁄16” ⅝”

Long Medium Coarse 165 165-0 34 M tph6½” 6½”- 0” 13⁄16” US tph

Long Coarse 175 175-0 34 M tph

7” 7”- 0” 13⁄16” US tph

Long Extra Coarse 200 200-0 34 M tph

8” 8”- 0” 13⁄16” US tph

Long Sand Master 60 60-10 28 M tph 85-125 95-135

2⅜” 2⅜” - ⅜” 11⁄16” US tph 95-140 106-151

Short Medium Coarse 165 165-0 34 M tph 70-90

6½” 6½”- 0” 13⁄16” US tph 78-101

Short Coarse 175 175-0 34 M tph

7” 7”- 0” 13⁄16” US tph

Short Extra Coarse 200 200-0 34 M tph

8” 8”- 0” 13⁄16” US tph

Short Sand Master 60 60-10 28 M tph 60-80 65-90 75-100

2⅜” 2⅜” - ⅜” 11⁄16” US tph 67-90 73-101 84-112

Standard Medium Coarse 225 225-0 42 M tph

9” 9”- 0” 1⅝” US tph

Standard Sand Master 60 60-10 32 M tph 160-190 185-200

2⅜” 2⅜” - ⅜” 1¼” US tph 179-213 207-224

Standard Medium Coarse 285 285-0 62 M tph

11” 11”- 0” 27⁄16” US tph

Standard Coarse 325 325-0 62 M tph

12½” 12½”- 0” 27⁄16” US tph

Standard Sand Master 60 60-10 32 M tph 300-350

2⅜” 2⅜” - ⅜” 1¼” US tph 336-392

MAX

IMU

M C

LOSE

D

SID

E SE

TTIN

G

MO

DEL

FEED GRADING

OU

TPU

T CA

PACI

TY U

NIT

S

CON

CAVE

ECCE

NTR

IC T

HRO

W

C1310R

C1510R

C1010R

C1010R

6

Typical R-Series performance

Note 1: We recommend that the maximum edge length of the largest piece does not exceed the typical maximum top size, with the dimensions in the two other directions not exceeding 75% of the maximum top size stated above. However, the maximum feed size in practice will depend on various factors, including the shape of the feed material.

Note 2: In general terms the maximum operating efficiency of the R-Series Cone Crushers will be achieved with a well-mixed, graded feed from the top size towards the lower end of the feed range stated. It is important that the feed is clean and dry with less than 3% inherent moisture, without clay and other uncrushable materials.

Note 3: The capacities stated are typical only for general guidance purposes and are based on crushing medium strength basalt rock having a loose bulk density of 1.6 metric tonnes/m³ (100lb/ft³) under full choke conditions. Many factors can influence crusher performance such as, but not limited to feed material type, material characteristics, material condition, feed grading, bulk density, method of feed, moisture content and closed side setting.

Note 4: The minimum crusher closed setting will vary on every application and is dependent on the type and condition of the feed material.

Note 5: We recommend that you seek advice from ARD on the application and installation of your R-Series Cone Crusher before making the final selection via [email protected] to ensure that the installation and performance meets your specific requirements.

Note 6: Product gradings are specific to applications. For further details on estimated product gradings please complete the enclosed form, scan it and return it to [email protected]. We will need detailed information on the feed and plant configuration to be able to provide an indication of the ‘output grading’ and a more specific capacity prediction.

Note 7: The performance data provided is for general guidance purposes only and does not constitute a contract.

18 20 22 24 26 28 30 32 34 38 45 50 6011⁄16” ¾” ⅞” 15⁄16” 1” 11⁄16” 1⅛” 1¼” 13⁄16” 1½” 1¾” 2” 2⅜”

135-155 150-170 160-185 165-195 175-205 190-210151-174 168-191 179-207 185-218 196-230 213-235

160-185 165-195 175-205 190-210 195-220 200-225

179-207 185-218 196-230 213-235 218-246 224-252

165-195 175-205 190-210 195-220 200-225

185-218 196-230 213-235 218-246 224-252

105-140 120-145

118-157 134-162

85-110 95-120 110-137 120-150 130-160 140-170 150-175

95-123 106-134 123-153 134-168 146-179 157-190 168-196

95-120 110-137 120-150 130-160 140-170 150-175

106-134 123-153 134-168 146-179 157-190 168-196

110-137 120-150 130-160 140-170 150-175 155-185 160-190

123-153 134-168 146-179 157-190 168-196 174-207 179-213

85-110 90-115

95-123 101-129

215-230 240-265 260-290 275-310 285-320 300-330

241-258 269-297 291-325 308-347 319-358 336-370

195-205 200-210 205-215

218-230 224-235 230-241

440-480 480-550 580-650 650-745 725-800

493-538 538-616 650-728 728-834 812-896

580-650 650-745 725-800

650-728 728-834 812-896

335-380 350-400 365-425

375-425 392-448 409-476

ESTIMATED OPEN CIRCUIT CAPACITY IN METRIC TONNES PER HOUR³ (IMPERIAL IN GREEN SHADING)

CRUSHER CLOSED SIDE SETTINGS ⁴

7

For performance conditions please refer to pages 5 & 6 and notes 1-7

% P

assi

ng

0

10

20

30

40

50

60

70

80

90

100

0.00 0.075 1.18 2.36 3.35 5 6.35 10 14 20 28 40 50 63 75 100 125 150 175

C1010R-LT MC, C & XC Concaves on hard basalt20 CSS

22 CSS

24 CSS

26 CSS

28 CSS

30 CSS

32 CSS

34 CSS

Optimum feedenvelope

0.00 #200 #18 #8 #6 #4 ¼” ⅜” 9⁄16” ¾” 1⅟8” 19⁄16” 2” 2½” 3” 4” 5” 6” 6⅞”

0

10

20

30

40

50

60

70

80

90

100

0.00 0.075 1.18 2.36 3.35 5 6.35 10 14 20 28 40 50 63 75 100 125 150 175

% P

assi

ng

C1010R-ST Sandmaster Concave on hard basalt12 CSS

14 CSS

16 CSS

18 CSS

20 CSS


0.00 #200 #18 #8 #6 #4 ¼” ⅜” 9⁄16” ¾” 1⅟8” 19⁄16” 2” 2½” 3” 4” 5” 6” 6⅞”

mmImperial

mmImperial

8

Typical R-Series product gradings

0

10

20

30

40

50

60

70

80

90

100

0.00 0.075 1.18 2.36 3.35 5 6.35 10 14 20 28 40 50 63 75 100 125 150 175

% P

assi

ng

C1310R MC Concave on hard basalt24 CSS

26 CSS

28 CSS

30 CSS

32 CSS

34 CSS



0.00 #200 #18 #8 #6 #4 ¼” ⅜” 9⁄16” ¾” 1⅟8” 19⁄16” 2” 2½” 3” 4” 5” 6” 6⅞”


0

10

20

30

40

50

60

70

80

90

100

0.00 0.075 1.18 2.36 3.35 5 6.35 10 14 20 28 40 50 63 75 100 125 150 175

% P

assi

ng

C1310R Sandmaster Concave on hard basalt14 CSS

16 CSS

18 CSS

20 CSS

22 CSS

mmImperial

0.00 #200 #18 #8 #6 #4 ¼” ⅜” 9⁄16” ¾” 1⅟8” 19⁄16” 2” 2½” 3” 4” 5” 6” 6⅞”mm

Imperial

9


0

10

20

30

40

50

60

70

80

90

100

0 0.075 1.18 2.36 3.35 5 6.35 10 14 20 28 40 50 63 75 100 125 150 175 200 250 275

% P

assi

ng

C1510R M & C Concaves on hard basalt34 CSS

38 CSS

45 CSS

50 CSS

60 CSS

0.00 #200 #18 #8 #6 #4 ¼” ⅜” 9⁄16” ¾” 1⅟8” 19⁄16” 2” 2½” 3” 4” 5” 6” 6⅞”mm

Imperial8” 10” 11”

Optimumfeedenvelope

0

10

20

30

40

50

60

70

80

90

100

0.00 0.075 1.18 2.36 3.35 5 6.35 10 14 20 28 40 50 63 75 100 125 150 175

% P

assi

ng

C1510R Sandmaster Concave on Hard Basalt16 CSS

18 CSS

20 CSS

22 CSS


0.00 #200 #18 #8 #6 #4 ¼” ⅜” 9⁄16” ¾” 1⅟8” 19⁄16” 2” 2½” 3” 4” 5” 6” 6⅞”

mmImperial

Installation

10

Model shown is C1010R fitted with optional Anti Vibration Mounts

1340 1540 2174 1825 78 1125 90

53" 61" 86" 72" 3" 45" 36"

1706 2100 2709 2350 107 1300 1070

68" 83" 107" 92" 4" 52" 42"

2066 2461 3272 2615 305 1750 1250

82" 97" 129" 103" 12" 69" 50"

Model Weights Motor specs

11,400 Kg 160 - 185 kW

25,133 lbs 215 - 248 Hp

22,250 Kg 200 - 225 kW

49,053 lbs 286 - 302 Hp

36,000 Kg 225 - 300 kW

79,366 lbs 335 - 402 Hp 21,341 lbs

C1010R

C1310R

C1510R

Maximum weight for service

3,785 Kg

8,345 lbs

5,970 Kg

13,162 lbs

9,680 Kg

All weights & dimensions are in metric (mm & Kg), imperial (inches & pounds) are in the GREEN ROWS

C1510R

C1310R

C1010R

F GModel

A B C D E

11

R-Series Cone Crusher

A

B

C

D

E

F

G

Distance required to remove upperframe

for remetalling

Distance required to remove countershaft

Typical dimensions

12

R-Series Cone CrusherModel shown is C1310R mounted on optional Live Frame assembly with the additional

options of Motor, Drive, Drive Guard, Anti Vibration Mounts and Feed Ring.

3631 1906 / 2140 345 3000 3000 5° Min 185 1115 1628

143" 75" / 84" 14" 118" 118" 5° Min 7" 44" 64"

4108 2367 / 2645 356 3000 3000 5° Min 300 1125 2062

162" 94" / 105" 14" 118" 118" 5° Min 12" 44 ½" 81"

4615 3011 / 3163 365 3000 3000 5° Min 500 1135 2727

182" 119" / 125" 15" 118" 118" 5° Min 20" 45" 107"

Lube Tank Dry Weight Full Weight Capacity Hydraulic Panel Dry Weight Full Weight Capacity

195 Kg 375 Kg 200 L 250 Kg 291 Kg 45 L

430 lbs 827 lbs 53 gal 551 lbs 642 lbs 12 gal

205 Kg 452 Kg 275 L 250 Kg 291 Kg 45 L


215 Kg 530 Kg 350 L 250 Kg 291 Kg 45 L


Overall width of Live Frame assembly

2035

80"

2700

106"

3405

135"

C1010R-LUB

C1310R-LUB

C1510R-LUB

C1010R-HYD

C1310R-HYD

C1510R-HYD

O P

All weights & dimensions are in metric (mm & Kg), imperial (inches & pounds) are in the GREEN ROWS

C1010R

C1310R

C1510R

JModel

K L M NH I

All weights & dimensions are typical and are for guidance only. Please refer to ARD for full installation details. Please note, Lube Tank and Hydraulic panel must be EMPTY for lifting.

107”

I

N

J

H L

500mm20"

500mm20"

O

M

K

P

Hydraulic PanelH x W x L1240 x 490 x 1050mm49" x 20" x 42"

Support frameby client

Lube TankH x W x LO x 720 x 1205mmO x 29" x 48"

Support frameby client

Application Questionnaire

13

Customer Information ARD Enquiry No.

Company

Contact name

Address

Telephone number

E-mail address

Project number

Site location

Material Description

Material(s)

Bulk density

Compressive strength

MOH’s hardness

Ambient temp °C (High/Low)

Inherent moisture content %

Material characteristics Free Flowing Sticky Non-abrasive Mildly Abrasive Very Abrasive

Feeding method

Application Requirements Jaw Cone HSI VSI

Please provide plant sketch Feed size (Please attach complete feed gradation )

Desired product size

Desired % passing each size Is product size removed prior to crushing? Yes No

If yes, what size (mm)

Fines are Desirable Un-Desirable No Preference Will the crusher be used in a closed circuit Yes No

Capacity required (tonnes/hour)

How will the crusher be driven Electric supply detail (Ph, Hz, V)

Crushing stage 1st 2nd 3rd 4th 5th

Plant type Static Modular

Wheeled Mobile Tracked

General Information

The crusher will Replace existing equipment Be in a new operation

Project is Study for feasibility Budget process Funded

Motor required Yes No

Delivery date required

If you have a crushing enquiry application please complete the questionnaire below, scan and send it to [email protected] so we can prepare a mass flow diagram and quotation for you. Please include a sketch of your existing plant where relevant.

FOR OFFICE USE ONLY

14

Run: 21/02/2014 10:26:30Calculation results may differ due to variations in operating conditions and application of crushing and screening equipment. This information does not constitute an express or implied warranty, but shows results of calculations based on information provided by customers or equipment manufacturers. Use this information for estimating purposes only.

All calculations performed by AggFlow. http://www.AggFlow.com

Four Stage All-In Feed Plant850 Mtph Granite PlantFor BrochureAndrew Dakin Page #1

Date: February/21/2014

1300x1100

683 mtph175 CSS

ARD1510R C

683 mtph50 CSS

55

167 mtph-55 +0

100-0 %

850 mtph

-550 +0

ARD

1310R MC

272 mtph28 CSS

ARD1310R MC

272 mtph28 CSS

4020

105

5-95 %

100-0 %100-0 %

254 mtph-5 +0

162 mtph-10 +5

258 mtph-20 +10

7 mtph-40 +20

ARD1310R MC

272 mtph28 CSS

ARD1310R MC

272 mtph28 CSS

50-50 % 50-50 %

50-50 %

ARD1310R Sandmaster

124 mtph18 CSS

40-60 %

This mass flow diagram illustrates a four stage hard rock crushing plant using ‘all-in’ feed. This design ensures that all the finished products have passed through the secondary cone crusher in open circuit. The finished product then has to pass through the tertiary crushers until it is reduced to the required size. This uses layered particle attrition to optimise the particle shape of the aggregates.

Mass flow predictions

ARD® Crushing LimitedUnit 7Messenger CloseLoughboroughLeicestershireUnited KingdomLE11 5SR

T: 44 (0)1509 615 280F: 44 (0)1509 277 789E: [email protected]: www.ardcrushing.com

ABRSer1403 ARD® Crushing Limited © 2014This brochure is the copyright of ARD® Crushing Limited and is subject to change at any time without notice.

ARD is a registered trade mark of ARD® Crushing Limited.

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