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Page 1: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

بسم الله بسم الله الرحمن الرحيم الرحمن الرحيم

Page 2: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Professor of Clinical Pathology (Clinical Chemistry)Professor of Clinical Pathology (Clinical Chemistry)Faculty of Medicine, Mansoura UniversityFaculty of Medicine, Mansoura University

Page 3: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The Laboratory test begins with a The Laboratory test begins with a physician deciding which test to physician deciding which test to

order and ends with that order and ends with that physician evaluating the test physician evaluating the test

result. A process of brain to brain result. A process of brain to brain transmission of medical in transmission of medical in

formation. formation.

Page 4: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Problems arise primarily from imperfect processes, not from

imperfect people.

The quality problems are primarily management problems because only

management has the power to change work process.

Page 5: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The total system for a health care organization involves the

interaction of all of the following processes as well as

many others:

Page 6: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University
Page 7: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

A.Patient examination.

B.Patient testing.

C.Patient diagnosis.

D.patient treatment.

Physicians might view a health care organization as a provider

of processes for:

Page 8: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Health care administrators might view the activities in terms of

processes for :

A.Admitting

B.Patient services

C.Discharging patients

D.Billing for costs of

service

Page 9: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Laboratory directors might understand their responsibilities

in terms of processes for:

A.Acquisition of

specimens

B.Processing of

specimens

C.Analysis of samples

D.Reporting of test

results

Page 10: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Laboratory analysts might view their work as processes for:

A.Acquiring samples

B.Analyzing samples

C.Performing quality control

D.Releasing patient test

results

Page 11: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Written Written order order

Specimen Specimen

Patient Patient preparation preparation

Specimen Specimen

preparationpreparation

MeasuremeMeasurement nt

CalculatioCalculatio

n n

ReporReport t

Test request

Interpretation

Page 12: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Quality Assurance (Q.A)Quality Assurance (Q.A)

Page 13: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The five Q framework

Defines how quality can be managed using the scientific method or the

PDCA cycle Plan do check Act:

• Quality planning • QLP

Includes analytical process and the general policies, practices and

procedures that define how all aspects of the work get done.

Page 14: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

• Statistical.Statistical.• Non statistical: Non statistical:

e.g.: Linearity checks , reagent and standard checks and procedure.

• Q.A. quality assessment concerned with:Measures and monitors of laboratory

performance as:

• Q.I. quality improvement:

• Q.C.

Turaround Specimen identification

Patient identificationTest utility

Provides a structural problem-solving process

Page 15: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

With better analytical quality a lab can eliminate repeat run requests for test (this

work is waste).

If quality are improved waste will be reduced which reduce cost and provide a

competitive advantage.

If quality means conformance to requirements, then quality costs must be

cost of conformance and cost of non-conformance.

Page 16: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

To customer requirement

(To prevent problem)

For appraising performance

For poor analytical performance For analytical

quality

PREVENTION

Page 17: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

I. Commitment.

II. Facilities and Resources.

III. Technical Competence.

IV. Technical Procedures.

V. Problem solving Mechanism.

Essential Elements for Q.A.

• Input from QC technologist or supervisors to initiate the mechanism.

• In service training program. • Specialized trouble shooting skills.

• Quality team responsible for problem solving (small groups).

Page 18: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Essential elements for Q.A.

Page 19: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Essential elements for Q.A.

Page 20: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Essential elements for Q.A.

Page 21: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Essential elements for Q.A.

Page 22: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Technical Technical procedures procedures

Page 23: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Technical procedures

Methodology

Page 24: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Standardization and calibration:

Reference calibrator material (RCM) (primary calibrator): by

definitive method (absolute physical quantity such as mass)

e.g. isotope dilution mass spectroscopy.

Test calibrator material (TCM) (secondary calibrator): by

reference method and high quality staff.

Technical procedures

Page 25: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Structure of an accuracy-based measurement system showing relationships among reference methods and

materials .

Page 26: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Documentation of analytical protocols and procedures.

Monitoring of critical

equipment and materials.

Technical procedures

Page 27: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The Monitoring of analytical quality by the use of:

• Levey – Jennings chart

• Westgard multirules • Cum Sum

Technical procedures

Q.C.

P.T.

SD, bias and 6 sigma

Page 28: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Q.C.

Levey Jennings control chart:

Analyze control 20 different days mean ± SD.

Construct Control chart. Control limits set as the mean ± 3s.

Concentration is plotted on the y-axis versus time (run number) on the x- axis.

Introduce the control into each run & record the value.

Page 29: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Control limit:

± 2 SD when the number of

observation (n) is one false rejection problem (Pfr).

± 3 SD when n = 2 or more error detection (Ped is low).

Page 30: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Q.C.Levey Jennings chart

1 2 3 4 5 6 7 8 9 10

M-3SD

M-2SD

M-1SD

M

M+2SD

M+1SD

M+3SD

Run number

Con

cen

trati

on

s

Mean

Page 31: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Q.C.Q.C.Westgard Multirules Chart

I2s one excced mean ± 2SD ( warning that initiate

testing of other control rules).

I3s one excced mean ± 3SD ( Random error )

2222ss 22 consecutiveconsecutive control excced mean ±± 2SD2SD

(systemic (systemic error)error)

R4s 2 consecutive excced mean plus and minus

2SD)

( Random error)

41s 4 consecutive excced mean ± 1SD ( syst. syst.

errorserrors )

10x` consecutive deviation Less than 1SD on one

side (system errorssystem errors)

If the control is within mean ± 2SD in control:

Page 32: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Q.CQ.CWestgard chartWestgard chart

1 2 3 4 5 6 7 8 9 10

M-3SD

M-2SD

M-1SD

M

M+2SD

M+1SD

M+3SD

Run number

Con

cen

trati

on

s

Mean

12s (warning )

13s (random)

22s systemic

41s systemic

4s (Random)

Page 33: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Westgard Multirule Chart

PPfrfr is kept low is kept low

PPeded is improved is improved

A word fromDr. Westgard

Page 34: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Introduce two control specimens into each analytical run :

When both fall with 2s limits accept the analytical run and report the patient results. When one exceeds 2s limit hold the patients results and inspect the control data using l3s,

R45, 22s and 10x-

When one of these rules is out of control, reject the analytical run & don’t report the analytical

results .When all of these rules indicate that the run is

in control , accept the analytical run and report the patient results

Q.CQ.CWestgard chartWestgard chart

Page 35: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

R4s is applied only within a run –between Run interpritted as RE

Rule may be applied "across" materials one observations can be on the low,

concentration and the other on the high concentration as long as they are within

the same run .

Rules 22s, 41s and 10x rules can be applied across runs and materials.

Q.CQ.CWestgard chartWestgard chart

This effectively increases n and improve the Ped of the procedure

Page 36: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Systemic error: Systemic error: caused by variations in:

Appear despite, Tightly Controlled, Analytical method

Instruments Technique

Reagents or other material

Q.C.

Random error:

Sample pipttingDissolving reagent

Mixing sample and reagents Baths temp instability.

Page 37: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The overall objective of these rules is to obtain a high probability of

error detection and a low frequency of false rejection of runs:

If the rules are violated it must:

Q.C.

Page 38: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Different QC procedures have different sensitivities or

capabilities for detecting analytical errors.

The best is that with lowest Pfr and highest Ped.

QC performance characteristics

Page 39: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University
Page 40: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University
Page 41: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Cumulative sum CUSUM chart

Calculate difference between mean & the result (e.g. mean 100 , result 110

the diff = 10) -add this difference to the following each day.

Interpret the chart data . Steep slope of the Cusum Line, suggest

systemic errorssystemic errors and the run is out of control.

QC

Page 42: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

QCCUSUM

Page 43: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The Same as before but the difference is calculated between the estimated control

value and k1 or ku (mean ±SD):

The cusum calculation do not start until a control value exceeds a certain threshold above

(Ku) or below (K1) of the expected mean (X).

QCCUSUM

Page 44: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

This difference summated for 2 weeks

If the summation exceed the control Limit the method out of

control

If the sign changed (+ - or the reverse the calculation

stopped the method is in – control

changed to

QCCUSUM

Page 45: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Calculations and Tabular Record for Decision Limit Cusum For Control

Material.

With X=100, S=5.0, kU = 105 , K1 =95,hu=13.5,h1=13,5).

QCCUSUM

Page 46: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Clinical correlation:

Q.C using patients data (Its efficiency is relatively low)

Correlation with other laboratory tests e.g. T4 and TSH, urea and

creatinine.

•Correlate clinical diagnosis with laboratory test results e.g. impossible

test result such as normal serum bilirubin in a highly jaundiced patients.

Page 47: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Inter laboratory duplicate:

•Divide sample into 2 aliquots and do analysis.

This is a simple Q.C. procedure used in absence of stable control

material.

Q.C using patients dataQ.C using patients data

Page 48: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Delta checks with previous test: •To detect certain errors e.g.

identification or labelling.

•Compare laboratory test results with value obtained on previous

specimens from the same patients.

Q.C using patients dataQ.C using patients data

Delta check limit based on 3-day interval in term % of change from the

initial value e.g. Na+ 5%, CK 99%.

Page 49: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Limit checks: •Patients test results should be reviewed to check that they are within the physiological ranges

compatible with life.

Low Low warning warning

High High warning warning

S. Albumin (g/dl)S. Albumin (g/dl) 1.51.5 6.06.0

S. Uric acid S. Uric acid (mg/dl)(mg/dl)

1.01.0 12.012.0

S. Sodium S. Sodium (mmol/L)(mmol/L)

120.0120.0 150150

Q.C using patients dataQ.C using patients data

Page 50: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

External Q.C.External Q.C.

N. ± 1-1.5.> 2 Indicate that the Lab is not in agreement with the test of other

Laboratories in the program.Must correct any test method instrum.

trouble shooting.

Analyze the same Lot of control material:

Page 51: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

SDI for the same instruments and techniques:

=

External Q.C.External Q.C.

Page 52: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Comparison of Lab. Mean and group mean by t-test.

If significant (<0.05), the Lab. Result is biased.

External Q.C.External Q.C.

Page 53: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Role of proficiency testing (PT) in AccreditationRole of proficiency testing (PT) in Accreditation

According to Clinical Laboratory Improvement Amendments (CLIA88)

Study 5 samples 3 times per year so as to improve the capability of detecting

"unacceptable“ performance.

The lab. must produce correct results on 4 out of 5 specimens for each of the

analytes in that category and have an overall score of at least 80% for 3

consecutive challenges.

Page 54: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The criteria of PT failure is:

Two of five incorrect results on two of three consecutive PT surveys

If there are 2 incorrect results for any analyte , The Lab. is considered "on

probation " Lab .

Suspended Lab:

If the lab .has 2 or more incorrect results for any analyte or has any score less than 80%

on two of three consecutive surveys.

Suspended Lab. must cease all analytes in that specialty category until it is

reinstated .

Page 55: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Target value (% or absolute value):

The mean of all responses after removal of outliers (more than 3SD).

Or the mean established by definitive or reference method (acceptable by the

national committee of standard NCS).

Comparative method may be used in absence of the former methods.

Page 56: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Post Analytical Goals and Post Analytical Goals and Clinical Interpretation of Lab. Clinical Interpretation of Lab.

ProceduresProcedures

The following questions must be asked for test results:

Screening : Is an apparent disease present ? Pathoghysiology : What is the disease

process ? Confirmation : How can Confidence in the

tentative diagnosis be increased ? Prognosis : How Severe is the disease

process ? Monitoring : Has a change occurred since the

Last observation ?

Page 57: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Is it significantly different from previous result ?

The probability that the difference between two result is analytically

significant (p< 0.05) is 2.8 times the analytical SD (SDA of repeated

measurements of a single quality normal control serum).

To decide whether an analytical change is clinically significant, it is necessary to

consider the extent of natural biological variation (means of SDB for repeated

measure ments made at weekly intervals in healthy subjects over 10 weeks).

Page 58: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The effects of analytical and biological variation can be assessed by calculating

the overall standard deviation of the test by:

If the difference between two test results exceeds 2.8 times the SD of the test, it can be considered of potential clinical

significant:

Page 59: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Is it consistent with clinical findings ?Is it consistent with clinical findings ?

Page 60: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

LAB. TESTING PROCESSES AND LAB. TESTING PROCESSES AND

THEIR POTENTIAL ERRORSTHEIR POTENTIAL ERRORS

Page 61: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS

Process Potential Errors

Test

orderin

g

•Inappropriate test

•Handwriting not legible

•Wrong patient identification

•Special requirements not

specified

•Cost or delayed order

Page 62: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS

Process Potential Errors

Specimen acquisition

•Incorrect tube or container

•Incorrect patient

identification

•Inadequate volume

•Invalid specimen (e.g.

hemolyzed or too dilute)

•Collected at wrong time

•Improper transport

conditions

Page 63: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS

Process Potential Errors

Analytical measurement

•Instrument not •calibarted correctly •Specimen mix –up •Incorrect volume of specimen •Interfering substance present •Instrument precision problem

Page 64: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS

Process Potential Errors

Test reporting

•Wrong patient identification •Report not posted in chart •Report not legible •Report delayed •Transcription error

Page 65: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS

Process Potential Errors

Test interpretatio

n

•Interfering substances not recognized •Specificity of test not understood •Precision limitations not recognized •Analytical sensitivity not appropriate •Previous values not available for comparison

Page 66: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Six SigmaSix Sigma

Page 67: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Today’s competitive environment leaves no room for error

This is why six sigma quality must be a a part of our culture.

Six SigmaSix Sigma

What is six sigma

It is a process that helps us focus on developing and delivering near

perfect products and services.

Page 68: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Why sigma

The word is a statistical term that measures how far a given process

deviates from perfection.

The central idea behind six sigma is that you can measure how many” Defects” you have in a process, you

can systematically figure out how to eliminate them and get as close to

“zero defects” as Possible.

Six SigmaSix Sigma

Page 69: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

The principles of Six Sigma go back to Motorola’s approach to TQM in the early 1990s and the

performance goal that “6 sigmas or 6 standard deviations

of process variation should fit within the tolerance limits of

the process”; hence, the name Six Sigma.

Six SigmaSix Sigma

Page 70: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Six SigmaSix Sigma

Page 71: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Six SigmaSix Sigma

Methods of sigmametric measurement

Page 72: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Sigma = (Tea – bias)/cv

Tea = tolerable error or allowable total error (determined by CLIA)

Bias = inaccuracy

Six SigmaSix Sigma

Page 73: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

•3.4 DPM for a six-sigma process;

•233 DPM for a five-sigma process;

•6210 DPM for a four-sigma process;

•66,807 DPM for three-sigma; and

•308,537 DPM for a two-sigma process

A shift or bias of 1.5 sigma would hardly cause any defects in a six sigma process. The actual rates

that are expected are as follows:

Six SigmaSix Sigma

Page 74: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Six SigmaSix Sigma

Page 75: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Six SigmaSix Sigma

Page 76: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Six SigmaSix Sigma

Page 77: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Six SigmaSix Sigma

Page 78: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Methods with 6 sigma performance are considered

“World class”.Methods with sigma performance less than 3 are not acceptable for

production.

Six SigmaSix Sigma

Page 79: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

ChemistryTest or Analyte

CLIA Acceptable

Performance

Five-SigmaPrecision

Six-SigmaPrecision

Blood gas pCO2 5 mm Hgor 8% (greater)

1 mm Hgor 1.6%

0.8 mm Hgor 1.3%

Blood gas pH 0.04 pH units 0.008 pH units

0.00067 pH units

Calcium, total 1.0 mg/dL 0.2 mg/dL 0.17 mg/dL

Chloride 5% 1.0% 0.83%

Cholesterol, total 10% 2.0% 1.7%

Cholesterol, HDL 30% 6.0% 5.0%

Creatine kinase 30% 6.0% 5.0%

Creatinine 0.3 mg/dlor 15%

(greater)

0.06 mg/dLor 3.0%

0.05 mg/dLor 2.5%

Six SigmaSix Sigma

Page 80: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

ChemistryTest or Analyte

CLIA Acceptable

Performance

Five-SigmaPrecision

Six-SigmaPrecision

ALT 20% 4.0% 3.3%

Albumin 10% 2.0% 1.7%

Alkaline Phosphatase

30% 6.0% 5.0%

Amylase 30% 6.0% 5.0%

Bilirubin, total 0.4 mg/dLor 20%

(greater)

0.08 mg/dLor 4%

0.067 mg/dLor 3.3%

Six SigmaSix Sigma

Page 81: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Glucose6 mg/dL

or 10% (greater)1.2 mg/dLor 2.0%

1.0 mg/dLor 1.7%

Iron, total 20% 4.0% 3.3%

LDH 20% 4.0% 3.3%

Magnesium 25% 5.0% 4.2%

Potassium 0.5 mmol/L 0.1 mmol/L 0.08 mmol/L

Sodium 4 mmol/L 0.8 mmol/L 0.67 mmol/L

Total protein 10% 2.0% 1.7%

Urea Nitrogen2 mg/dL

or 9% (greater)0.4 mg/dLor 1.8%

0.33 mg/dLor 1.5%

Uric acid 17% 3.4% 2.8%

Six SigmaSix Sigma

Page 82: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Toxicology Test or Analyte

Alcohol, blood 25% 5.0% 4.2%

Blood lead10% or

4 mcg/dL (greater)2.0% or

0.8 mcg/dL1.7% or

0.67 mcg/dL

Carbamazepine 25% 5.0% 4.2%

Digoxin20% or

0.2 ng/mL (greater)4.0% or

0.04 ng/mL3.3% or

0.033 ng/mL

Ethosuximide 20% 4.0% 3.3%

Gentamicin 20% 4.0% 3.3%

Lithium0.3 mmol/L or20% (greater)

0.06 mmol/L or4.0%

0.05 mmol/L or3.3%

Phenobarbital 20% 4.0% 3.3%

Phenytoin 25% 5.0% 4.2%

Primidone 25% 5.0% 4.2%

Procainamide 25% 5.0% 4.2%

Quinidine 25% 5.0% 4.2%

Theophylline 25% 5.0% 4.2%

Tobramycin 25% 5.0% 4.2%

Valproic acid 25% 5.0% 4.2%

Page 83: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University

Hematology Test or Analyte

Erythrocyte count 6% 1.2% 1.0%

Hematocrit 6% 1.2% 1.0%

Hemoglobin 7% 1.4% 1.2%

Leukocyte count 15% 3.0% 2.5%

Platelet count 25% 5.0% 4.2%

Fibrinogen 25% 5.0% 4.2%

Partial thromboplastin time 15% 3.0% 2.5%

Prothrombin time 15% 3.0% 2.5%

Six SigmaSix Sigma

Page 84: بسم الله الرحمن الرحيم. Professor of Clinical Pathology (Clinical Chemistry) Faculty of Medicine, Mansoura University