بسم الله الرحمن الرحيم. professor of clinical pathology (clinical chemistry)...
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بسم الله بسم الله الرحمن الرحيم الرحمن الرحيم
Professor of Clinical Pathology (Clinical Chemistry)Professor of Clinical Pathology (Clinical Chemistry)Faculty of Medicine, Mansoura UniversityFaculty of Medicine, Mansoura University
The Laboratory test begins with a The Laboratory test begins with a physician deciding which test to physician deciding which test to
order and ends with that order and ends with that physician evaluating the test physician evaluating the test
result. A process of brain to brain result. A process of brain to brain transmission of medical in transmission of medical in
formation. formation.
Problems arise primarily from imperfect processes, not from
imperfect people.
The quality problems are primarily management problems because only
management has the power to change work process.
The total system for a health care organization involves the
interaction of all of the following processes as well as
many others:
A.Patient examination.
B.Patient testing.
C.Patient diagnosis.
D.patient treatment.
Physicians might view a health care organization as a provider
of processes for:
Health care administrators might view the activities in terms of
processes for :
A.Admitting
B.Patient services
C.Discharging patients
D.Billing for costs of
service
Laboratory directors might understand their responsibilities
in terms of processes for:
A.Acquisition of
specimens
B.Processing of
specimens
C.Analysis of samples
D.Reporting of test
results
Laboratory analysts might view their work as processes for:
A.Acquiring samples
B.Analyzing samples
C.Performing quality control
D.Releasing patient test
results
Written Written order order
Specimen Specimen
Patient Patient preparation preparation
Specimen Specimen
preparationpreparation
MeasuremeMeasurement nt
CalculatioCalculatio
n n
ReporReport t
Test request
Interpretation
Quality Assurance (Q.A)Quality Assurance (Q.A)
The five Q framework
Defines how quality can be managed using the scientific method or the
PDCA cycle Plan do check Act:
• Quality planning • QLP
Includes analytical process and the general policies, practices and
procedures that define how all aspects of the work get done.
• Statistical.Statistical.• Non statistical: Non statistical:
e.g.: Linearity checks , reagent and standard checks and procedure.
• Q.A. quality assessment concerned with:Measures and monitors of laboratory
performance as:
• Q.I. quality improvement:
• Q.C.
Turaround Specimen identification
Patient identificationTest utility
Provides a structural problem-solving process
With better analytical quality a lab can eliminate repeat run requests for test (this
work is waste).
If quality are improved waste will be reduced which reduce cost and provide a
competitive advantage.
If quality means conformance to requirements, then quality costs must be
cost of conformance and cost of non-conformance.
To customer requirement
(To prevent problem)
For appraising performance
For poor analytical performance For analytical
quality
PREVENTION
I. Commitment.
II. Facilities and Resources.
III. Technical Competence.
IV. Technical Procedures.
V. Problem solving Mechanism.
Essential Elements for Q.A.
• Input from QC technologist or supervisors to initiate the mechanism.
• In service training program. • Specialized trouble shooting skills.
• Quality team responsible for problem solving (small groups).
Essential elements for Q.A.
Essential elements for Q.A.
Essential elements for Q.A.
Essential elements for Q.A.
Technical Technical procedures procedures
Technical procedures
Methodology
Standardization and calibration:
Reference calibrator material (RCM) (primary calibrator): by
definitive method (absolute physical quantity such as mass)
e.g. isotope dilution mass spectroscopy.
Test calibrator material (TCM) (secondary calibrator): by
reference method and high quality staff.
Technical procedures
Structure of an accuracy-based measurement system showing relationships among reference methods and
materials .
Documentation of analytical protocols and procedures.
Monitoring of critical
equipment and materials.
Technical procedures
The Monitoring of analytical quality by the use of:
• Levey – Jennings chart
• Westgard multirules • Cum Sum
Technical procedures
Q.C.
P.T.
SD, bias and 6 sigma
Q.C.
Levey Jennings control chart:
Analyze control 20 different days mean ± SD.
Construct Control chart. Control limits set as the mean ± 3s.
Concentration is plotted on the y-axis versus time (run number) on the x- axis.
Introduce the control into each run & record the value.
Control limit:
± 2 SD when the number of
observation (n) is one false rejection problem (Pfr).
± 3 SD when n = 2 or more error detection (Ped is low).
Q.C.Levey Jennings chart
1 2 3 4 5 6 7 8 9 10
M-3SD
M-2SD
M-1SD
M
M+2SD
M+1SD
M+3SD
Run number
Con
cen
trati
on
s
Mean
Q.C.Q.C.Westgard Multirules Chart
I2s one excced mean ± 2SD ( warning that initiate
testing of other control rules).
I3s one excced mean ± 3SD ( Random error )
2222ss 22 consecutiveconsecutive control excced mean ±± 2SD2SD
(systemic (systemic error)error)
R4s 2 consecutive excced mean plus and minus
2SD)
( Random error)
41s 4 consecutive excced mean ± 1SD ( syst. syst.
errorserrors )
10x` consecutive deviation Less than 1SD on one
side (system errorssystem errors)
If the control is within mean ± 2SD in control:
Q.CQ.CWestgard chartWestgard chart
1 2 3 4 5 6 7 8 9 10
M-3SD
M-2SD
M-1SD
M
M+2SD
M+1SD
M+3SD
Run number
Con
cen
trati
on
s
Mean
12s (warning )
13s (random)
22s systemic
41s systemic
4s (Random)
Westgard Multirule Chart
PPfrfr is kept low is kept low
PPeded is improved is improved
A word fromDr. Westgard
Introduce two control specimens into each analytical run :
When both fall with 2s limits accept the analytical run and report the patient results. When one exceeds 2s limit hold the patients results and inspect the control data using l3s,
R45, 22s and 10x-
When one of these rules is out of control, reject the analytical run & don’t report the analytical
results .When all of these rules indicate that the run is
in control , accept the analytical run and report the patient results
Q.CQ.CWestgard chartWestgard chart
R4s is applied only within a run –between Run interpritted as RE
Rule may be applied "across" materials one observations can be on the low,
concentration and the other on the high concentration as long as they are within
the same run .
Rules 22s, 41s and 10x rules can be applied across runs and materials.
Q.CQ.CWestgard chartWestgard chart
This effectively increases n and improve the Ped of the procedure
Systemic error: Systemic error: caused by variations in:
Appear despite, Tightly Controlled, Analytical method
Instruments Technique
Reagents or other material
Q.C.
Random error:
Sample pipttingDissolving reagent
Mixing sample and reagents Baths temp instability.
The overall objective of these rules is to obtain a high probability of
error detection and a low frequency of false rejection of runs:
If the rules are violated it must:
Q.C.
Different QC procedures have different sensitivities or
capabilities for detecting analytical errors.
The best is that with lowest Pfr and highest Ped.
QC performance characteristics
Cumulative sum CUSUM chart
Calculate difference between mean & the result (e.g. mean 100 , result 110
the diff = 10) -add this difference to the following each day.
Interpret the chart data . Steep slope of the Cusum Line, suggest
systemic errorssystemic errors and the run is out of control.
QC
QCCUSUM
The Same as before but the difference is calculated between the estimated control
value and k1 or ku (mean ±SD):
The cusum calculation do not start until a control value exceeds a certain threshold above
(Ku) or below (K1) of the expected mean (X).
QCCUSUM
This difference summated for 2 weeks
If the summation exceed the control Limit the method out of
control
If the sign changed (+ - or the reverse the calculation
stopped the method is in – control
changed to
QCCUSUM
Calculations and Tabular Record for Decision Limit Cusum For Control
Material.
With X=100, S=5.0, kU = 105 , K1 =95,hu=13.5,h1=13,5).
QCCUSUM
Clinical correlation:
Q.C using patients data (Its efficiency is relatively low)
Correlation with other laboratory tests e.g. T4 and TSH, urea and
creatinine.
•Correlate clinical diagnosis with laboratory test results e.g. impossible
test result such as normal serum bilirubin in a highly jaundiced patients.
Inter laboratory duplicate:
•Divide sample into 2 aliquots and do analysis.
This is a simple Q.C. procedure used in absence of stable control
material.
Q.C using patients dataQ.C using patients data
Delta checks with previous test: •To detect certain errors e.g.
identification or labelling.
•Compare laboratory test results with value obtained on previous
specimens from the same patients.
Q.C using patients dataQ.C using patients data
Delta check limit based on 3-day interval in term % of change from the
initial value e.g. Na+ 5%, CK 99%.
Limit checks: •Patients test results should be reviewed to check that they are within the physiological ranges
compatible with life.
Low Low warning warning
High High warning warning
S. Albumin (g/dl)S. Albumin (g/dl) 1.51.5 6.06.0
S. Uric acid S. Uric acid (mg/dl)(mg/dl)
1.01.0 12.012.0
S. Sodium S. Sodium (mmol/L)(mmol/L)
120.0120.0 150150
Q.C using patients dataQ.C using patients data
External Q.C.External Q.C.
N. ± 1-1.5.> 2 Indicate that the Lab is not in agreement with the test of other
Laboratories in the program.Must correct any test method instrum.
trouble shooting.
Analyze the same Lot of control material:
SDI for the same instruments and techniques:
=
External Q.C.External Q.C.
Comparison of Lab. Mean and group mean by t-test.
If significant (<0.05), the Lab. Result is biased.
External Q.C.External Q.C.
Role of proficiency testing (PT) in AccreditationRole of proficiency testing (PT) in Accreditation
According to Clinical Laboratory Improvement Amendments (CLIA88)
Study 5 samples 3 times per year so as to improve the capability of detecting
"unacceptable“ performance.
The lab. must produce correct results on 4 out of 5 specimens for each of the
analytes in that category and have an overall score of at least 80% for 3
consecutive challenges.
The criteria of PT failure is:
Two of five incorrect results on two of three consecutive PT surveys
If there are 2 incorrect results for any analyte , The Lab. is considered "on
probation " Lab .
Suspended Lab:
If the lab .has 2 or more incorrect results for any analyte or has any score less than 80%
on two of three consecutive surveys.
Suspended Lab. must cease all analytes in that specialty category until it is
reinstated .
Target value (% or absolute value):
The mean of all responses after removal of outliers (more than 3SD).
Or the mean established by definitive or reference method (acceptable by the
national committee of standard NCS).
Comparative method may be used in absence of the former methods.
Post Analytical Goals and Post Analytical Goals and Clinical Interpretation of Lab. Clinical Interpretation of Lab.
ProceduresProcedures
The following questions must be asked for test results:
Screening : Is an apparent disease present ? Pathoghysiology : What is the disease
process ? Confirmation : How can Confidence in the
tentative diagnosis be increased ? Prognosis : How Severe is the disease
process ? Monitoring : Has a change occurred since the
Last observation ?
Is it significantly different from previous result ?
The probability that the difference between two result is analytically
significant (p< 0.05) is 2.8 times the analytical SD (SDA of repeated
measurements of a single quality normal control serum).
To decide whether an analytical change is clinically significant, it is necessary to
consider the extent of natural biological variation (means of SDB for repeated
measure ments made at weekly intervals in healthy subjects over 10 weeks).
The effects of analytical and biological variation can be assessed by calculating
the overall standard deviation of the test by:
If the difference between two test results exceeds 2.8 times the SD of the test, it can be considered of potential clinical
significant:
Is it consistent with clinical findings ?Is it consistent with clinical findings ?
LAB. TESTING PROCESSES AND LAB. TESTING PROCESSES AND
THEIR POTENTIAL ERRORSTHEIR POTENTIAL ERRORS
LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS
Process Potential Errors
Test
orderin
g
•Inappropriate test
•Handwriting not legible
•Wrong patient identification
•Special requirements not
specified
•Cost or delayed order
LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS
Process Potential Errors
Specimen acquisition
•Incorrect tube or container
•Incorrect patient
identification
•Inadequate volume
•Invalid specimen (e.g.
hemolyzed or too dilute)
•Collected at wrong time
•Improper transport
conditions
LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS
Process Potential Errors
Analytical measurement
•Instrument not •calibarted correctly •Specimen mix –up •Incorrect volume of specimen •Interfering substance present •Instrument precision problem
LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS
Process Potential Errors
Test reporting
•Wrong patient identification •Report not posted in chart •Report not legible •Report delayed •Transcription error
LAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORSLAB. TESTING PROCESSES AND THEIR POTENTIAL ERRORS
Process Potential Errors
Test interpretatio
n
•Interfering substances not recognized •Specificity of test not understood •Precision limitations not recognized •Analytical sensitivity not appropriate •Previous values not available for comparison
Six SigmaSix Sigma
Today’s competitive environment leaves no room for error
This is why six sigma quality must be a a part of our culture.
Six SigmaSix Sigma
What is six sigma
It is a process that helps us focus on developing and delivering near
perfect products and services.
Why sigma
The word is a statistical term that measures how far a given process
deviates from perfection.
The central idea behind six sigma is that you can measure how many” Defects” you have in a process, you
can systematically figure out how to eliminate them and get as close to
“zero defects” as Possible.
Six SigmaSix Sigma
The principles of Six Sigma go back to Motorola’s approach to TQM in the early 1990s and the
performance goal that “6 sigmas or 6 standard deviations
of process variation should fit within the tolerance limits of
the process”; hence, the name Six Sigma.
Six SigmaSix Sigma
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Methods of sigmametric measurement
Sigma = (Tea – bias)/cv
Tea = tolerable error or allowable total error (determined by CLIA)
Bias = inaccuracy
Six SigmaSix Sigma
•3.4 DPM for a six-sigma process;
•233 DPM for a five-sigma process;
•6210 DPM for a four-sigma process;
•66,807 DPM for three-sigma; and
•308,537 DPM for a two-sigma process
A shift or bias of 1.5 sigma would hardly cause any defects in a six sigma process. The actual rates
that are expected are as follows:
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Methods with 6 sigma performance are considered
“World class”.Methods with sigma performance less than 3 are not acceptable for
production.
Six SigmaSix Sigma
ChemistryTest or Analyte
CLIA Acceptable
Performance
Five-SigmaPrecision
Six-SigmaPrecision
Blood gas pCO2 5 mm Hgor 8% (greater)
1 mm Hgor 1.6%
0.8 mm Hgor 1.3%
Blood gas pH 0.04 pH units 0.008 pH units
0.00067 pH units
Calcium, total 1.0 mg/dL 0.2 mg/dL 0.17 mg/dL
Chloride 5% 1.0% 0.83%
Cholesterol, total 10% 2.0% 1.7%
Cholesterol, HDL 30% 6.0% 5.0%
Creatine kinase 30% 6.0% 5.0%
Creatinine 0.3 mg/dlor 15%
(greater)
0.06 mg/dLor 3.0%
0.05 mg/dLor 2.5%
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ChemistryTest or Analyte
CLIA Acceptable
Performance
Five-SigmaPrecision
Six-SigmaPrecision
ALT 20% 4.0% 3.3%
Albumin 10% 2.0% 1.7%
Alkaline Phosphatase
30% 6.0% 5.0%
Amylase 30% 6.0% 5.0%
Bilirubin, total 0.4 mg/dLor 20%
(greater)
0.08 mg/dLor 4%
0.067 mg/dLor 3.3%
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Glucose6 mg/dL
or 10% (greater)1.2 mg/dLor 2.0%
1.0 mg/dLor 1.7%
Iron, total 20% 4.0% 3.3%
LDH 20% 4.0% 3.3%
Magnesium 25% 5.0% 4.2%
Potassium 0.5 mmol/L 0.1 mmol/L 0.08 mmol/L
Sodium 4 mmol/L 0.8 mmol/L 0.67 mmol/L
Total protein 10% 2.0% 1.7%
Urea Nitrogen2 mg/dL
or 9% (greater)0.4 mg/dLor 1.8%
0.33 mg/dLor 1.5%
Uric acid 17% 3.4% 2.8%
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Toxicology Test or Analyte
Alcohol, blood 25% 5.0% 4.2%
Blood lead10% or
4 mcg/dL (greater)2.0% or
0.8 mcg/dL1.7% or
0.67 mcg/dL
Carbamazepine 25% 5.0% 4.2%
Digoxin20% or
0.2 ng/mL (greater)4.0% or
0.04 ng/mL3.3% or
0.033 ng/mL
Ethosuximide 20% 4.0% 3.3%
Gentamicin 20% 4.0% 3.3%
Lithium0.3 mmol/L or20% (greater)
0.06 mmol/L or4.0%
0.05 mmol/L or3.3%
Phenobarbital 20% 4.0% 3.3%
Phenytoin 25% 5.0% 4.2%
Primidone 25% 5.0% 4.2%
Procainamide 25% 5.0% 4.2%
Quinidine 25% 5.0% 4.2%
Theophylline 25% 5.0% 4.2%
Tobramycin 25% 5.0% 4.2%
Valproic acid 25% 5.0% 4.2%
Hematology Test or Analyte
Erythrocyte count 6% 1.2% 1.0%
Hematocrit 6% 1.2% 1.0%
Hemoglobin 7% 1.4% 1.2%
Leukocyte count 15% 3.0% 2.5%
Platelet count 25% 5.0% 4.2%
Fibrinogen 25% 5.0% 4.2%
Partial thromboplastin time 15% 3.0% 2.5%
Prothrombin time 15% 3.0% 2.5%
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